Toshiba 32DL66Ps User manual

SERVICE MANUAL
LCD Color Television
32DL66Ps Ver. 1
This model is classified as a green product
(*1), as indicated by the underlined serial number.
This Service Manual describes replacement parts for the green product. When repairing this
green product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), refer to GREEN PRODUCT PROCUREMENT and LEAD-FREE
SOLDER.
©
TOSHIBA CORPORATION

IMPORTANT NOTICE
WARNING:
You are requested that you shall not modify or alter the information or data
provided herein without prior written consent by Toshiba. Toshiba shall not
be liable to anybody for any damages, losses, expenses or costs, if any,
incurred in connection with or as a result of such modification or alteration.
THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS"
WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED
WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.
Toshiba shall not be liable for any damages, losses, expenses or costs, if
any, incurred in connection with or as a result of use of any information or
data provided herein.

IMPORTANT NOTICE
User Guide
Autodesk® DWF™ Viewer is necessary to view drawings and to activate the functions of
this system. Please download and install.
When Windows XP SP2 is used, pop-up windows are limited by the enhanced security
function and this sample may not work. In that case, perform the Internet Explorer setting
using the following procedure to restore normal operation.
1. Windows version check
[My Computer (right-click)] - [Properties]
2. Internet Explorer setting
[Tools] - [Internet Options]

Operating Environment
PC : Pentium III or higher recommended
Monitor : 1024 x 768 or higher resolution recommended

Note:
In case of using this service manual with network connection, allocate its folder to the client
PCs as network drive to avoid any possible malfunction.
Or in case of accessing it through WEB site, the small pop-up window appears at the left
bottom corner on the screen whenever searching the location links. This is not malfunction.
Functions Provided on Each Drawing Page
Parts Information Reference Function
When the character string of a part on the drawing is clicked, its information is popped up at
the location. You can get any parts information immediately on the screen without referring
to the maintenance parts list. 
Parts Search Function
You can search any part within the displayed drawing or within the whole schematic
diagram/board view by specifying a location number. The pop-up window displayed by
clicking a part's character string allows to search the part within the applicable schematic
diagram, board view or spare parts list. 
A circle appears when the part is found, showing the part's location within the drawing. 
Signal Line/Connector Destination Display Function
When a name at the end of a signal line in a divided schematic diagram is clicked, the
destination of the signal is searched and the display changes to the destination. Connecter
destinations can also be searched in the same way. 
When two or more search results are provided, their drawing names are displayed, allowing
you to choose a desired drawing to display. 
Mouse : A mouse with wheel recommended
OS : Microsoft Windows 2000/XP
Browser : Microsoft Internet Explorer 6.0 or later
Drawing viewer : Autodesk DWF Viewer 6.0
* Use the software following respective license terms and conditions.

Layer Display Changing Function
When any of the color buttons on the toolbar is clicked, it can be selected to display desired
layer in its color or not to display each layer. This allows you to see the pattern layer only by
setting other layers to "non-display". 
PC Board View Pattern Highlighting Function
When a pattern on a board view is clicked, it is highlighted in green. This allows easy pattern
tracing. 
Specified Area Printing Function
The Autodesk DWF Viewer enables to print the displayed drawing region as it is on a
printer. It also allows to print a large
-sized drawing in multiple pieces (tile printing). 

IMPORTANT NOTICE
A Known Malfunction
Autodesk® DWF™ Viewer version
(Free software provided through WEB)
Use Autodesk DWF Viewer ver. 6.0.
Through WEB, ver. 6.5 has been released but with it, the linking function in this manual may
not work properly.
If ver. 6.5 has been installed, uninstall it and reinstall ver. 6.0.
To get ver. 6.0, click the icon, or contact to the nearest Toshiba Service Centre for further
assistance.
Freezing windows opened
(Cannot close the open windows)
This may happen occasionally.
In case of encountering this, follow the procedure below.
1. Press [Ctrl], [Alt] and [Delete] keys at the same time to engage windows security
windows.
2. Then, choose TASK manager and Application tab, and select TOSHIBA SERVICE
MANUAL-Microsoft Internet Explorer.
3. Click TASK-end.
Main Window back forwarded
The real cause has not been found yet but with this condition, nothing disturbs the service
manual operation.

Continue to use by operating the windows.
Precaution when opening the diagrams
While opening the diagrams, the menu in the left frame changes its color to GRAY. This is
an indication that the viewer is processing.
With this condition, the menu indication color may stick to the GRAY color or Windows
may freeze if clicking other menu.
To avoid such things, do not operate any others while menu turns GRAY color.
If entering this, re-open the service manual or refresh the left frame.

GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for
recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of
the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will
prohibit any marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba
Corporation recognizes environmental protection as a key management tasks, and is doing its
utmost to enhance and improve the quality and scope of its environmental activities. In line
with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use
products, parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used
in manufacture must also be used as replacement parts.

LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the
consumer products industry at large to be environmentally responsible. Lead-
free solder must
be used in the servicing and repair of this product.
The melting temperature of lead-free solder is higher than that of leaded solder by 86ºF to
104ºF (30ºC to 40ºC). Use of a soldering iron designed for lead-based solders to repair
product made with lead
-
free solder may result in damage to the component and or PCB being
soldered. Great care should be made to ensure high-quality soldering when servicing this
product especially when soldering large components, through
-hole pins, and on PCBs as the
level of heat required to melt lead-free solder is high.
WARNING: This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT!

SAFETY INSTRUCTION
Safety Precaution
1. An isolation transformer should be connected in the power line between the receiver
and the AC line before any service is performed on the receiver.
2. Always disconnect the power plug before any disassembling of the product. It may
result in electrical shock.
3. When replacing a chassis in the cabinet, always be certain that all the protective
devices are put back in place, such as nonmetallic control knobs, insulating covers,
shields, isolation resistor-capacitor network, etc.
4.
Always keep tools, components of the product, etc away from the children, These items
may cause injury to children.
5. Depending on the model, use an isolation transformer or wear suitable gloves when
servicing with the power on, and disconnect the power plug to avoid electrical shock
when replacing parts. In some cases, alternating current is also impressed in the
chassis, so electrical shock is possible if the chassis is contacted with the power on.
6. Always use the replacement parts specified for the particular model when making
repairs. The parts used in products require special safety characteristics such as
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "SAFETY
PRECAUTION" AND "PRODUCT SAFETY NOTICE" INSTRUCTIONS BELOW.
WARNING: SERVICING SHOULD NOT BE ATTEMPTED BY ANYONE
UNFAMILIAR WITH THE NECESSARY PRECAUTIONS ON THIS RECEIVER.
THE FOLLOWING ARE THE NECESSARY PRECAUTIONS TO BE OBSERVED
BEFORE SERVICING THIS CHASSIS.

inflammability, voltage resistance, etc. therefore, use only replacement parts that have
these same characteristics. Use only the specified parts when the mark is indicated
in the circuit diagram or parts list.
7. Parts mounting and routing dressing of wirings should be the same as that used
originally. For safety purposes, insulating materials such as isolation tube or tape are
sometimes used and printed circuit boards are sometimes mounted floating. Also make
sure that wirings is routed and clamped to avoid parts that generate heat and which use
high voltage. Always follow the manufactured wiring routes / dressings.
8. Always ensure that all internal wirings are in accordance before re-assembling the
external casing after a repairing completed. Do not allow internal wiring to be pinched
by cabinets, panels, etc. Any error in reassembly or wiring can result in electrical
leakage, flame, etc., and may be hazardous.
9.
NEVER remodel the product in any way. Remodeling can result in improper operation,
malfunction, or electrical leakage and flame, which may be hazardous.
10. Touch current check. (After completing the work, measure touch current to prevent an
electric shock.)
Plug the AC cord directly into the AC outlet. Do NOT use an isolation transformer
for this check.
Connect a measuring network for touch currents between each exposed metallic part
on the set and a good earth ground such as a water pipe.
Annex D
(normative)
Measuring network for TOUCH CURRENTS

The potential at any point (TOUCH CURRENT) expressed as voltage and
does not exceed the following value:
Resistance values in orms (Ω).
Input resistance : 1 MΩ
Input capacitance : 200 pF
Frequency range : 15 Hz to 1 MHz and d.c. respectively
Note: Appropriate measures should be taken to obtain the correct value in case of non
sinusoidal waveforms.
The measuring instrument is calibrated by comparing the frequency factor of with the
solid line in figure F.2 of IEC 60990 at various frequencies. A calibration curve is
constructed showing the deviation of from the ideal curve as a function of frequency.
TOUCH CURRENT = /500 (peak value).
V: Voltmeter or oscilloscope
(r.m.s. or peak reading)
The part or contact of a TERMINAL is not HAZARDOUS LIVE if:
Note: The limit values of = 0.35 V (peak) for a.c. and = 1.0 V for d.c. correspond to
the values 0.7 mA (peak) a.c. and 2.0 mA d.c.
a) The open-circuit voltage should not exceed 35 V (peak) a.c. or 60 V d.c. or, if a) is not
met.
b) The measurement of the TOUCH CURRENT shall be carried out in accordance with
IEC 60990, with the measuring network described in Annex D of this standard.
The TOUCH CURRENT expressed as voltages and , does not exceed the
following values:
- for a.c. : = 35 V (peak) and = 0.35 V (peak);
- for d.c. : = 1.0 V

Product Safety Notice
Many electrical and mechanical parts in this chassis have special safety-related
characteristics. These characteristics are often passed unnoticed by a visual inspection and
the protection afforded by them cannot necessarily be obtained by using replacement
components rated for higher voltage, wattage, etc. Replacement parts which have these
special safety characteristics are identified in this manual and its supplements; electrical
components having such features are identified by the international hazard symbols on the
schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The
use of substitute replacement parts which do not have the same safety characteristics as
specified in the parts list may create electrical shock, fire, or other hazards.

SAFETY INSTRUCTION
Handling the LCD Module
Safety Precaution
In the event that the screen is damaged or the liquid crystal (fluid) leaks, do not breathe in or
drink this fluid.
Also, never touch this fluid. Such actions could cause toxicity or skin irritation. If this fluid
should enter the mouth, rinse the mouth thoroughly with water. If the fluid should contact the
skin or clothing, wipe off with alcohol, etc., and rinse thoroughly with water. If the fluid
should enter the eyes, immediately rinse the eyes thoroughly with running water.
Precautions for Handling the LCD Module
The LCD module can easily be damaged during disassembly or reassembly; therefore,
always observe the following precautions when handling the module.
1.
When attaching the LCD module to the LCD cover, position it appropriately and fasten
at the position where the display can be viewed most conveniently.
2. Carefully align the holes at all four corners of the LCD module with the corresponding
holes in the LCD cover and fasten with screws. Do not strongly push on the module
because any impact can adversely affect the performance. Also use caution when
handling the polarized screen because it can easily be damaged.
CAUTION: The metal edges of the LCD module are sharp, handle it with
care.

3. If the panel surface becomes soiled, wipe with cotton or a soft cloth. If this does not
remove the soiling, breathe on the surface and then wipe again.
If the panel surface is extremely solied, use a CRT cleaner as a cleaner. Wipe off the
panel surface by drop the cleaner on the cloth. Do not drop the cleaner on the panel.
Pay attention not to scratch the panel surface.
4. Leaving water or other fluids on the panel screen for an extended period of time can
result in discoloration or stripes. Immediately remove any type of fluid from the screen.
5. Glass is used in the panel, so do not drop or strike with hard objects. Such actions can
damage the panel.

6. CMOS-LSI circuitry is used in the LCD module, so avoid damage due to static
electricity. When handling the module, use a wrist ground or anchor ground.
7. Do not expose the LCD module to direct sunlight or strong ultraviolet rays for an
extended period of time.
8. Do not store the LCD module below the temperature conditions described in the
specifications. Failure to do so could result in freezing of the liquid crystal due to cold
air or loss of resilience or other damage.
9. Do not disassemble the LCD module. Such actions could result in improper operation.

10. When transporting the LCD module, do not use packing containing epoxy resin
(amine) or silicon resin (alcohol or oxim). The gas generated by these materials can
cause loss of polarity.

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Analog
Front
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(16port)
Video
Decoder
MUX
VBI Data
Processor
DCDi
MADi
Scaling
BEP
OSD
LVDS
Micro-
processor
IR I/F ADC
GPIO
Digital
Input A
HDMI
2nd
Channel
Process
Cortez
Regulator
EEPROM
DDR RAM
FLASH ROM
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SIGNAL BOARD
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FLI8548
Input
Terminal
(Video)
CVBS
S-VIDEO
YCbCr
PC IN
+Low B
POWER BOARD
Sound AMP
AC INPUT&
Power
AV BOARD
TIF
PANEL
PANEL I/F
Standby
uCON
HDMI
MTS+
APRO
MSP
SPEAKER
DACAMP
HP_AMP
Headphone
Input
Terminal
(Audio)
CVBS(L/R)
S-VIDEO(L/R)
YCbCr(L/R)
PC_IN(L/R) SW
Digital receiving board