Toshiba TR PMIU User manual

TR series Expandable
Multifunction touch panel monitor unit
User’s manual
2011. 07. 01
TOSHIBA Industrial Product Sales Corp.

Safety precautions
This section contains important information to operate this product safely, and avoid bodily injury and property
damage. Please read before use this product well, and understand content.
Hazard classifications
DANGER
DANGERDANGER
DANGER !
! !
!
If the content is not observed, as a result of a breakdown
and malfunction of TR series, there is a possibility of
serious injury or death, and large scale damage for
property.
WARNING
WARNINGWARNING
WARNING !
! !
!
If the content is not observed, as a result of a breakdown
and malfunction of TR series, there is a possibility of
injury and damage for property.
・ erious injury means loss of sight, injury, burns (high temperature, low temperature), electrical shock,
fracture, or intoxication which leaves aftereffects or requires hospitalization or need to go to the hospital
for a long time.
・ Injury means hurt, burn, or electrical shock which does not require hospitalization or going to the hospital
for a long time. Property damage means extended breakdown of assets and materials.
Meanings of markings
PROHIBITED
Indicates "You must not do it".
The concrete forbiddance is indicated with a pictograph
or wording.
COMPULSION
Indicates “You must do it”.
The concrete content is indicated inside or near the
circle with a pictograph or wording
CAUTION
Indicates a caution.
The concrete content is indicated inside or near the
triangle.
・ The description of prohibited, compulsion, and caution marks are subject to change, depending on the labels
on the case of unit.

PROHIBITED
Do not
Do notDo not
Do not D
DD
Dismantle
ismantleismantle
ismantle,
, ,
, M
MM
Modify
odifyodify
odify !
! !
!
Do not dismantle or modify any part of hardware,
software, and the firmware.
There is no part that the user should dismantle.
PROHIBITED
Do not
Do not Do not
Do not use in
use in use in
use in G
GG
Gas
asas
as or
or or
or D
DD
Dust !
ust !ust !
ust !
Do not use or storage TR series in corrosive/explosive/
flammable gas or vapors, water or oil splash/mist, dust,
dewy place, etc. TR series is not protected for them. A
clean, a little moist air is the best.
COMPULSION
Read
ReadRead
Read,
,,
, observe
observe observe
observe, keep
, keep, keep
, keep manuals
manuals manuals
manuals !
!!
!
Read, understand, and observe the content of the
manual and the safety labels before use TR series. Keep
the manual while being using TR series.
COMPULSION
Be sure to do
Be sure to do Be sure to do
Be sure to do E
EE
Earth
artharth
arth !
!!
!
Earth TR series surely. Earth wire must use fat wire as
much as possible and wire shortest distance. This not
only prevents the accident but also there is an effect of
controlling the breakdown.
COMPULSION
Compose
ComposeCompose
Compose S
SS
Safety
afety afety
afety system
systemsystem
system !
! !
!
Compose safety system (such as emergency stop
circuit, interlock circuit etc.) outside of TR series by
enough reliable method. If the TR series breaks down,
there is a possibility that it becomes impossible to stop
the system.
COMPULSION
Use
Use Use
Use S
SS
Suitable
uitable uitable
uitable p
pp
po er supply !
o er supply !o er supply !
o er supply !
Do not connect a power supply different from the
specification. Power source of TR series are DC24V
only.
DC power supply of a different voltage and the AC
power supply causes the damage that cannot be
recovered.
COMPULSION
Use
Use Use
Use C
CC
Correct
orrect orrect
orrect b
bb
battery !
attery !attery !
attery !
For the model equipped with the battery, use correct
battery. Dispose of a used battery by the proper
procedure.
Do not charge this battery. It causes the explosion and
fire.
DANGER
DANGERDANGER
DANGER !
! !
!

PROHIBITED
Do not
Do not Do not
Do not add
add add
add S
SS
Shock,
hock, hock,
hock, V
VV
Vibration !
ibration !ibration !
ibration !
Do not beat, vibrate the unit. Do not install it in the place
where the vibration and shock are applied. Do not apply
physical stress to unit. This product is a precise
electronic equipment.
COMPULSION
Be
Be Be
Be careful
carefulcareful
careful to
to to
to C
CC
Cooling !
ooling !ooling !
ooling !
Unit generates heat, so note heat radiation. Do not close
the heat radiation hole of the unit case. Do not set it up
with the case tilted. These obstruct cooling the inside of
the case by air. Put the surrounding temperature within
the range of specification.
COMPULSION
Note
Note Note
Note L
LL
Life times of parts !
ife times of parts !ife times of parts !
ife times of parts !
ome of parts used for the TR series have life times
(relays, battery etc). Please confirm the life times that
has been described this manual, and use them within
their life times.
COMPULSION
Be
Be Be
Be careful
carefulcareful
careful to
to to
to I
II
Installation
nstallationnstallation
nstallation !
! !
!
The specialist of electrical work must do the installation
construction. Do not apply any stress to unit. Do not put
or insert garbage, dust, wire etc. into unit. Install surely
in the place where the weight of unit can be endured.
COMPULSION
Use
Use Use
Use S
SS
Safety
afetyafety
afety equipments !
equipments ! equipments !
equipments !
When you work, use necessary safety equipment (such
as safety shoes, rubber gloves, hard hats, safety glasses,
face shields, flash clothing) in accordance with
established safety practices.
COMPULSION
Be
Be Be
Be careful
carefulcareful
careful to
to to
to S
SS
Static electricity
tatic electricitytatic electricity
tatic electricity !
! !
!
ensitive electric devices (L I, IC, etc) are destroyed by
electrostatic discharge easily. Do not touch connector
electrode of TR series. Use electrostatic hazard shoes,
E D wristband.
WARNING
WARNINGWARNING
WARNING !
! !
!

General precautions
Purpose that TR series can be used
All TR series are a general-purpose industrial products. It is a system component and is used in conjunction
with other items of industrial equipment such as PLCs, Adjustable peed Drives (such as inverter), etc. TR
series are designed and produced carefully enough, but it is necessary to note it when using it for the following
usages.
・ TR series is not designed to be used for the systems which can endanger human life (equipment used to
medical treatments, such as life-support system, surgical equipment, etc). Do not use TR series for those
usages.
・ If you intend to use TR series for a special application which involves human life or has great influence on
the public function (the system that needs very advanced reliability or safety-critical system such as
control/safety system of nuclear power plant or nuclear facility, the operation control system of mass
transportation system, the equipment/ system related to aerospace, the equipment/system used in very
severe environment), please consult us.
These system needs special consideration (fail safe design, fool proof design, redundant design, etc.) for the
design, operation, and the maintenance.
For the safety design of your system/machine
afety is the most important for all systems/machine. Even if it is used on the assumed worst condition, it is
necessary to prevent the system/machine from endangering the person. To protect the user, the third party,
and the property, please note following items at the system design.
・ Protect user and third party from a hazardous locations and the part (movable part, sharp part, where
voltage or heat is applied, etc.) as much as possible with cover and safety devices.
・ When carelessly resetting systems/machine after emergency stops, movable part might begin to move
suddenly. When network communications is used, there is a possibility that data and the command become
improper because of a noise and an incorrect operation, or the communication is not done for some
reasons. Measures not to become a hazardous situation are necessary even if these occur. It is necessary
to design interlock that all the movable parts are locked until safety is confirmed, and control shifts to a
local mode when communication device is not possible to communicate, etc.
・ Never use TR units to perform emergency stop mechanism. Compose the safety system of not relying on
TR series. Even if TR series or a part of the system/device break down, system/machine should be able to
be stopped safely.
・ Even if the system/machine has the improvement and modification, do not let the above-mentioned
function be lost.

Disposal
Never dispose of electrical components (including TR series) via incineration. It generates a poisonous gas, and
there is danger to which the fire and the explosion. And, this deteriorations the law in many cases, pollutes the
global environment.
When you dispose TR series, handle TR series as industrial waste. Contact environmental agency for details on
disposal of electrical components and packaging in your area.
Exemption matters
We do not assume the responsibility of the following damage at all.
・ Damage caused because natural disasters such as fires, earthquakes, and other accidents.
・ Damage due to fault and misuse of user or third party, use on abnormal condition.
・ Damage because of use or being not able use of TR (such as loss at business profit and chance),
interruption of business, change and disappearance etc. of memory content.
・ Damage caused by having combined with other equipment such as malfunction etc.
・ Damage caused by not having observed content of this manual.
・ Damage caused by combination with project that customer made, sample program described in this manual,
or program that modifies it.
About this manual
This manual is described about TR PUX series logic controller and TR PGM 01 programming software. Please
read well before using. When you use sample program described in this manual, confirm safety enough. We do
not take responsibility for the result that executed a sample program listed in this manual at all.
Content of this manual can use only for purpose of obtaining method of technology necessary for using of TR
series. This manual is protected by the copyright, and the reproduction, reprint, etc. of the content without
permission are prohibited. The content might be changed without a previous notice for the improvement.
TR series product and this manual is designed for the person that has the skills and knowledge relating to the
construction, installation, operation, and maintenance of the electrical equipment and has received safety
training on the hazards involved (Refer to the latest edition for additional safety requirements).

T O C
Chapter 1. Introduction
Chapter 1. IntroductionChapter 1. Introduction
Chapter 1. Introduction ····················································································································1
Chapter 2.
Chapter 2. Chapter 2.
Chapter 2. Hardware
HardwareHardware
Hardware··························································································································5
2.1
2.12.1
2.1 Series lineup
Series lineupSeries lineup
Series lineup ························································································································································ 6
2.2
2.22.2
2.2 TR PMIU series touch panel monitor unit specification
TR PMIU series touch panel monitor unit specificationTR PMIU series touch panel monitor unit specification
TR PMIU series touch panel monitor unit specification·································································· 7
2.2.1
2.2.12.2.1
2.2.1 TR PMIU0300L ······························································································································································· 7
2.2.2
2.2.22.2.2
2.2.2 TR PMIU0300A······························································································································································· 8
2.2.3
2.2.32.2.3
2.2.3 TR PMIU0500L ······························································································································································· 9
2.2.4
2.2.42.2.4
2.2.4 TR PMIU0500A·····························································································································································10
2.2.5
2.2.52.2.5
2.2.5 Wiring for PMIU unit····················································································································································11
2.3
2.32.3
2.3 Expansion I/O unit specification
Expansion I/O unit specificationExpansion I/O unit specification
Expansion I/O unit specification··············································································································12
2.3.1
2.3.12.3.1
2.3.1 TR PDIO0808P/N························································································································································12
2.3.2
2.3.22.3.2
2.3.2 TR PDIX1600·································································································································································15
2.3.3
2.3.32.3.3
2.3.3 TR PROX0012·······························································································································································17
2.4
2.42.4
2.4 Unpacking and Installation of unit
Unpacking and Installation of unitUnpacking and Installation of unit
Unpacking and Installation of unit············································································································19
2.4.1
2.4.12.4.1
2.4.1 Unpacking and accessory·········································································································································19
2.4.2
2.4.22.4.2
2.4.2 Attention of installation location···························································································································19
2.4.3
2.4.32.4.3
2.4.3 Installation of PMIU unit ···········································································································································20
2.4.4
2.4.42.4.4
2.4.4 Installation of Expansion I/O unit ·························································································································22
2.5
2.52.5
2.5 PMIU unit operation mode
PMIU unit operation modePMIU unit operation mode
PMIU unit operation mode···························································································································2
2.5.1
2.5.12.5.1
2.5.1 Kind of operation mode·············································································································································23
2.
2.2.
2.5.2
5.25.2
5.2 When any error is detected·····································································································································24
2.6
2.62.6
2.6 Operation and maintenance
Operation and maintenanceOperation and maintenance
Operation and maintenance························································································································25
2.6.1
2.6.12.6.1
2.6.1 Maintenance items ······················································································································································25
2.6.2
2.6.22.6.2
2.6.2 Trouble shooting ··························································································································································26
2.7
2.72.7
2.7 RTC
RTCRTC
RTC········································································································································································28
Chapter 3. TR PGMS
Chapter 3. TR PGMSChapter 3. TR PGMS
Chapter 3. TR PGMS······················································································································ 29
3.1
3.13.1
3.1 User interface of TR PGMS01
User interface of TR PGMS01User interface of TR PGMS01
User interface of TR PGMS01 ·················································································································· 0
3.1.1
3.1.13.1.1
3.1.1 Overview of window····················································································································································30
3.1.2
3.1.23.1.2
3.1.2 Menu bar ·········································································································································································32
3.1.3
3.1.33.1.3
3.1.3 Tool bar ···········································································································································································38
3.2
3.23.2
3.2 Operation of TR PGMS
Operation of TR PGMSOperation of TR PGMS
Operation of TR PGMS·································································································································41
3.2.1
3.2.13.2.1
3.2.1 Creating of new project ············································································································································41
3.2.2
3.2.23.2.2
3.2.2 Project Configuration·················································································································································42

3.2.3
3.2.33.2.3
3.2.3 Print project···································································································································································45
3.2.4
3.2.43.2.4
3.2.4 Download/Upload/Online ·········································································································································46
3.2.5
3.2.53.2.5
3.2.5 Application Memory tatus ·····································································································································50
3.2.6
3.2.63.2.6
3.2.6 Convert Application····················································································································································50
3.2.7
3.2.73.2.7
3.2.7 Preference (Color settings)·····································································································································51
3.2.8
3.2.83.2.8
3.2.8 Preference (Project global settings)····················································································································51
3.2.9
3.2.93.2.9
3.2.9 Device Information······················································································································································51
3.3
3.33.3
3.3 Ladder logic
Ladder logicLadder logic
Ladder logic························································································································································52
3.3.1
3.3.13.3.1
3.3.1 Overview ·········································································································································································52
3.3.2
3.3.23.3.2
3.3.2 Kinds of Ladder block ················································································································································53
3.3.3
3.3.33.3.3
3.3.3 Ladder edit area···························································································································································54
3.3.4
3.3.43.3.4
3.3.4 Input ladder circuit······················································································································································55
3.3.5
3.3.53.3.5
3.3.5 Execution order of instruction································································································································56
3.3.6
3.3.63.3.6
3.3.6 Index modification························································································································································57
3.4
3.43.4
3.4 Data Monitor
Data MonitorData Monitor
Data Monitor······················································································································································58
3.5
3.53.5
3.5 System Parameter
System ParameterSystem Parameter
System Parameter ··········································································································································59
3.6
3.63.6
3.6 Multi Language
Multi LanguageMulti Language
Multi Language··················································································································································60
3.7.1
3.7.13.7.1
3.7.1 Overview ·········································································································································································60
3.7.2
3.7.23.7.2
3.7.2 etting··············································································································································································61
3.7.3
3.7.33.7.3
3.7.3 Import/Export Text data ··········································································································································64
Chapter 4. Communication
Chapter 4. CommunicationChapter 4. Communication
Chapter 4. Communication··········································································································· 66
4.1
4.14.1
4.1 Overvie
OvervieOvervie
Overvie ······························································································································································67
4.2
4.24.2
4.2 COM port settings
COM port settingsCOM port settings
COM port settings ··········································································································································68
4.2.1
4.2.14.2.1
4.2.1 Node information window ·········································································································································68
4.2.2
4.2.24.2.2
4.2.2 etting procedure(Add/Edit node) ·······················································································································69
4.3
4.34.3
4.3 Communication protocol
Communication protocolCommunication protocol
Communication protocol ······························································································································70
4.3.1
4.3.14.3.1
4.3.1 None··················································································································································································70
4.3.2
4.3.24.3.2
4.3.2 erial printer··································································································································································70
4.3.3
4.3.34.3.3
4.3.3 Modbus RTU (Unit as Master)································································································································70
4.
4.4.
4.3.4
3.43.4
3.4 Modbus RTU (Unit as lave)···································································································································71
4.3.5
4.3.54.3.5
4.3.5 TO HIBA Inverter/T series ····································································································································71
4.4
4.44.4
4.4 Monitoring of communication
Monitoring of communicationMonitoring of communication
Monitoring of communication·····················································································································72
4.3.1
4.3.14.3.1
4.3.1 POWER LED ··································································································································································72
4.3.2
4.3.24.3.2
4.3.2 ystem tags···································································································································································72
Chapter 5. Tag
Chapter 5. TagChapter 5. Tag
Chapter 5. Tag··································································································································· 73
5.1
5.15.1
5.1 About Tag
About TagAbout Tag
About Tag····························································································································································74

5.1.1
5.1.15.1.1
5.1.1 Relation between Coli/Bit and Register·············································································································74
5.1.2
5.1.25.1.2
5.1.2 Register length······························································································································································75
5.2
5.25.2
5.2 Tag database
Tag databaseTag database
Tag database ·····················································································································································76
5.2.1
5.2.15.2.1
5.2.1 Overview ·········································································································································································76
5.2.2
5.2.25.2.2
5.2.2 Add Tag window···························································································································································77
5.2.3
5.2.35.2.3
5.2.3 Import/Export tag························································································································································79
5.3
5.35.3
5.3 Various tags
Various tagsVarious tags
Various tags ·······················································································································································80
5.3.1
5.3.15.3.1
5.3.1 ystem tags···································································································································································80
5.3.2
5.3.25.3.2
5.3.2 Other tags in PMIU unit············································································································································83
5.3.3
5.3.35.3.3
5.3.3 Modbus Tags ·································································································································································84
5.3.4
5.3.45.3.4
5.3.4 Toshiba Inverter Tags················································································································································85
5.3.5
5.3.55.3.5
5.3.5 The tags of Toshiba T series, Toshiba (Link port) series PLCs·······························································87
Chapter . Task
Chapter . TaskChapter . Task
Chapter . Task ································································································································ 88
6.1
6.16.1
6.1 Task and Task list
Task and Task listTask and Task list
Task and Task list···········································································································································89
6.1.1
6.1.16.1.1
6.1.1 Overview ·········································································································································································89
6.1.2
6.1.26.1.2
6.1.2 Task list···········································································································································································90
6.1.3
6.1.36.1.3
6.1.3 Power-On/Global Task list ·····································································································································92
6.1.4
6.1.46.1.4
6.1.4 creen Task list ···························································································································································93
6.1.5
6.1.56.1.5
6.1.5 Key Task list··································································································································································94
6.2
6.26.2
6.2 Various tasks
Various tasksVarious tasks
Various tasks·····················································································································································95
6.2.1
6.2.16.2.1
6.2.1 Bit tag operation task ················································································································································95
6.2.2
6.2.26.2.2
6.2.2 Register tag operation task ·····································································································································96
6.2.3
6.2.36.2.3
6.2.3 creen task································································································································································· 100
6.2.4
6.2.46.2.4
6.2.4 Extra task ···································································································································································· 102
Chapter 7. Expansion I/O unit
Chapter 7. Expansion I/O unitChapter 7. Expansion I/O unit
Chapter 7. Expansion I/O unit·································································································· 109
7.1
7.17.1
7.1 Allocation of Expansion I/O units
Allocation of Expansion I/O unitsAllocation of Expansion I/O units
Allocation of Expansion I/O units········································································································· 110
7.2
7.27.2
7.2 Tag numbering rule of Expansion I/O units
Tag numbering rule of Expansion I/O unitsTag numbering rule of Expansion I/O units
Tag numbering rule of Expansion I/O units ····················································································· 112
7.3
7.37.3
7.3 Usage of Digital I/O unit
Usage of Digital I/O unitUsage of Digital I/O unit
Usage of Digital I/O unit ··························································································································· 11
Chapter 8. Screen
Chapter 8. ScreenChapter 8. Screen
Chapter 8. Screen·························································································································· 114
8.1
8.18.1
8.1 A
AA
About screen
bout screenbout screen
bout screen·················································································································································· 115
8.1.1
8.1.18.1.1
8.1.1 Overview ······································································································································································ 115
8.1.2
8.1.28.1.2
8.1.2 creen structure······················································································································································· 116
8.
8.8.
8.1.3
1.31.3
1.3 Type and properties of screen···························································································································· 117
8.2
8.28.2
8.2 Screen object
Screen objectScreen object
Screen object················································································································································· 121
8.2.1.
8.2.1.8.2.1.
8.2.1. Common properties ················································································································································· 121

8.2.2.
8.2.2.8.2.2.
8.2.2. Drawing tools······························································································································································ 122
8.2.3.
8.2.3.8.2.3.
8.2.3. Quick buttons····························································································································································· 124
8.2.4.
8.2.4.8.2.4.
8.2.4. how Data··································································································································································· 129
8.2.5.
8.2.5.8.2.5.
8.2.5. Edit Data ······································································································································································ 131
8.2.6.
8.2.6.8.2.6.
8.2.6. Advanced Objects···················································································································································· 132
8.2.7.
8.2.7.8.2.7.
8.2.7. Clock objects······························································································································································ 143
8.2.8.
8.2.8.8.2.8.
8.2.8. Alarm Buttons···························································································································································· 144
8.3
8.38.3
8.3 Dra screen
Dra screenDra screen
Dra screen···················································································································································· 145
8.3.1
8.3.18.3.1
8.3.1 About screen number ············································································································································· 146
8.3.2
8.3.28.3.2
8.3.2 tate simulation ························································································································································ 147
8.3.3
8.3.38.3.3
8.3.3 Bookmark····································································································································································· 148
Chapter 9. Special function f
Chapter 9. Special function fChapter 9. Special function f
Chapter 9. Special function for TR PMIU
or TR PMIUor TR PMIU
or TR PMIU ············································································149
9.1
9.19.1
9.1 USB Host function
USB Host functionUSB Host function
USB Host function······································································································································· 150
9.1.1
9.1.19.1.1
9.1.1 Overview ······································································································································································ 150
9.1.
9.1.9.1.
9.1.2
22
2 U B Upload (From PMIU unit to U B memory)··························································································· 151
9.1.3
9.1.39.1.3
9.1.3 U B Data Log Upload task (From U B memory to PMIU unit)····························································· 152
9.1.4
9.1.49.1.4
9.1.4 U B Download (From U B memory to PMIU unit)····················································································· 152
9.2
9.29.2
9.2 Function key and Function key LED
Function key and Function key LEDFunction key and Function key LED
Function key and Function key LED ··································································································· 15
9.3
9.39.3
9.3 Brightness control
Brightness controlBrightness control
Brightness control········································································································································ 15
9.4
9.49.4
9.4 Alarm function
Alarm functionAlarm function
Alarm function················································································································································ 154
9.4.1
9.4.19.4.1
9.4.1 Overview ······································································································································································ 154
9.4.2
9.4.29.4.2
9.4.2 etting··········································································································································································· 155
9.5
9.59.5
9.5 Data logger
Data loggerData logger
Data logger ······················································································································································ 161
9.5.1
9.5.19.5.1
9.5.1 Overview ······································································································································································ 161
9.5.2
9.5.29.5.2
9.5.2 etting··········································································································································································· 162
9.5.3
9.5.39.5.3
9.5.3 Uploaded data ···························································································································································· 165
Appendix
AppendixAppendix
Appendix ············································································································································166
Append. A
Append. AAppend. A
Append. A Battery replace
Battery replaceBattery replace
Battery replace································································································································· 167
Append. B
Append. BAppend. B
Append. B Erase mode
Erase modeErase mode
Erase mode········································································································································· 168
Append. C
Append. CAppend. C
Append. C Serial communication cable
Serial communication cableSerial communication cable
Serial communication cable········································································································ 169
Append. D
Append. DAppend. D
Append. D System ork flo
System ork floSystem ork flo
System ork flo ···························································································································· 170