Total Source ELP15EULIT User manual

OPERATING MANUAL
SEMIELECTRIC PALLET TRUCK
ELP15EULIT/ELP15UKLIT
Original operating
manual
04/2021 – V01
from serial n°
4301207137

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© 04-2021. TVH
®
and TotalSource
®
are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved.
No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying,
recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors
reserved.
Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem
TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

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www.tvh.com/ELP15EUUKLIT_RV01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по–
долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω
συνδέσμου.
EN English You can find this manual in your language via below link.
ES Spanish Encontrará este manual en su propio idioma a través del siguiente enlace.
ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin takaa.
FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous.
GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos.
HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka.
HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.
IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.
MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem
poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

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Thank you for using our product. For your safety and to ensure a correct operation, we would
like to bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the
product. It is therefore necessary to pay the utmost attention to all of the paragraphs that
illustrate the most simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included
with the deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on
the part of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing;
the manufacturer reserves the right to carry out modifications to its own products at any
moment, without notice and without incurring in any sanction. It is therefore suggested to
always check for possible updates.
The person responsible for the use of the product must make sure that all of the safety rules
in force in the country of its use are applied, to guarantee that the equipment is used in
conformity with the use for which it is destined and to avoid any dangerous situation for the
user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions
aren’t followed.
The following conventions are used in this manual:
1
3
4
2
1 Right
2 Left
3Front
4 Back

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TABLE OF CONTENTS
1. INTRODUCTION..................................................................................... 6
2. DESCRIPTION....................................................................................... 7
2.1. Technical data .......................................................................................7
2.2. Main components of the product.................................................................8
2.3. Placement of the decals...........................................................................8
2.4. Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. SAFETY INSTRUCTIONS.........................................................................10
3.1. Explanation of the safety decals ................................................................10
3.2. General safety instructions ......................................................................11
3.3. Safety instructions for the use of batteries ...................................................12
4. TRANSPORT AND STORAGE ....................................................................13
4.1. Parking the pallet truck ..........................................................................13
4.2. Transporting the pallet truck ....................................................................13
5. ASSEMBLY AND INSTALLATION ...............................................................14
5.1. Packing list..........................................................................................14
5.2. Safety instructions for assembly and installation of the product .........................14
5.3. Required material for assembly.................................................................14
5.4. Assembly of the tiller..............................................................................14
5.5. Battery installation ................................................................................17
5.6. Installation of the battery charger ..............................................................17
6. COMMISSIONING..................................................................................18
7. OPERATION.........................................................................................19
7.1. Safety instructions for operating the product ................................................19
7.2. Operating instructions ............................................................................20
7.3. Charging the battery ..............................................................................23
8. MAINTENANCE ....................................................................................26
8.1. Safety instructions for the maintenance of the product ....................................26
8.2. Maintenance schedule............................................................................26
8.3. Maintenance instructions ........................................................................26
8.4. Battery maintenance instructions ..............................................................29
9. TROUBLESHOOTING .............................................................................31
10. TEMPORARILY OUT OF ORDER.................................................................33
10.1. Decommissioning the pallet truck..............................................................33
10.2. Use of the pallet truck after temporary decommissioning.................................33
11. FINAL DECOMMISSIONING AND DISPOSAL ................................................34
12. ANNEXES ...........................................................................................35
12.1. CE-certificate.......................................................................................35
12.2. Error messages ....................................................................................37
12.3. Hydraulic diagram .................................................................................39
12.4. Electric diagram ...................................................................................40

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1. INTRODUCTION
This pallet truck is a semi-electric pallet truck designed to lift and transport pallets on level
surfaces. It can lift open-bottom or diagonal board pallets, as well as roll cages, beyond the
area of the load wheels. The semi-electric pallet truck drives electrically and lifts manually.
Suitable ambient temperature is 5°C up to 40°C.
This pallet truck must not be used in areas where there is a risk of fire or explosions, or
areas where there is corrosion or excessive dust. It is strictly prohibited to use the truck in a
rainy or wet environment.
We guarantee a long period of trouble free operation if the unit is operated and maintained
correctly.
This pallet truck may be unsafe/hazardous if adequate maintenance is neglected.
Therefore, adequate maintenance facilities, trained personnel and procedures
should be provided.
Maintenance and inspection shall be performed in conformity with the following
practices:
1. A scheduled planned maintenance, lubrication and inspection system should be
followed (see maintenance instructions in chapter8).
2. Only qualified and authorised personnel shall be permitted to maintain, repair,
adjust, and inspect the pallet truck.
3. Modifications and additions which affect capacity and safe operation shall not
be performed by the customer or user without the manufacturer’s prior written
approval. Capacity, operation and maintenance plates or decals shall be changed
accordingly.
4. If modifications are made without the written approval of the manufacturer,
thewarranty will no longer apply.
This manual contains all the necessary information on the installation and operation of
the semi-electric pallet truck. Some of the maintenance operations should only be carried
out by professional technicians. If you require this information and the maintenance steps,
please contact your dealer.

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2. DESCRIPTION
2.1. Technical data
Always check the type plate for the correct information.
Model ELP15EULIT ELP15UKLIT
Load capacity (kg) 1500 1500
Material of the pump Galvanised steel (casted) Galvanised steel (casted)
Total length (L2) (mm) 1550 1550
Length of the forks (L1) (mm) 1150 1150
Width across the forks (W1) (mm) 540 540
Minimum height (H1) (mm) 80 80
Lifting height (H2) (mm) 200 200
Material of the steering wheels Tandem/polyurethane Tandem/polyurethane
Material and number of fork wheels Polyurethane Polyurethane
Material of the pallet truck Steel Steel
Type of battery Lithium Lithium
Battery capacity (Ah) 20 20
Type of charger Built-in Built-in
Weight (kg) 20 20
Speed (km/h) 2,5–4 2,5–4
Type of plug European plug United kingdom plug
L1
L2
W1
H1 H2

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2.2. Main components of the product
1
3
76
2
5
4
9
10
811
N° Component
1Tiller head with battery discharge indicator
2 Tiller
3Lever
4 Pump
5Driving unit
6Forks
7Removable lithium battery
8Emergency stop switch
9Horn button
10 Power switch button
11 Drive switch
2.3. Placement of the decals
The safety and warning labels should be placed as described in the pictures below.
Seechapter3 for the explanation of the safety warnings. If the decals are damaged or
missing, replace them.
N° Decal Explanation Reference
2Brand decal 166TA2311
98
5
2
7
10
3
11
1
6
4

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2.4. Type plate
N° Type plate Explanation
1
Type of pallet truck
Manufactured outside the EU for:
TVH PARTS HOLDING NV
Brabantstraat 15 • 8790 Waregem • Belgium
xxxx Fork length xxxx mm
Serial n° xxxxxx Width over forks xxx mm
Capacity xxxx kg Wheels xxx
Net weight xx kg Year of manufacturing xxxx
1 6
7
8
9
10
2
3
4
5
1Type of product
2Serial number
3Capacity of the product
4Weight of the product
5Manufacturer of the product
6Length of the forks
7Width across the forks
8Type of wheels
9Year of manufacture
10 CElogo

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3. SAFETY INSTRUCTIONS
3.1. Explanation of the safety decals
If the decals are damaged or missing, please replace them.
N° Decal Explanation Reference
3Don’t sit or stand on the pallet truck. 138TA3536
4Maximum load capacity: 1500kg. 166TA4353
5This sticker has 2 LEDs. The left-hand LED
indicates the battery status during charging: it
turns red when the battery is being charged and
green when the battery is fully charged. The right-
hand LED is continuously green when everything
is fine, but starts flashing red when there is a
problem with the pallet truck to warn you that it
needs to be inspected.
166TA4118
6Read the manual before use. 138TA3912
7‘Charge indicator’ label. 166TA4117
8 ‘Li-ion’logo. 166TA4119
9Keep hands clear from moving parts. 166TA4116