Total source 164ta9661 User manual

OPERATING MANUAL

SUPPORT BLOCKS

164TA9661& 164TA9662

Original operating

manual

07/2021 – V01

2/20

®

and TotalSource

®

No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying,

recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors

reserved. Photographs and illustrations are included for reference purposes only.

Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem

TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

3/20

www.tvh.com/supportblocksrv01

BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по–

долу.

CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.

DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.

DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.

EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω

συνδέσμου.

EN English You can find this manual in your language via below link.

ES Spanish Encontrarás este manual en su propio idioma a través del siguiente enlace.

ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.

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HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.

IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.

IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.

LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.

LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.

MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt.

NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.

NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.

PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem

poniższego linku.

PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.

RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos.

SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.

SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.

SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.

TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

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Thank you for using our product. For your safety and to ensure a correct operation, we would

like to bring to your attention some aspects of this manual:

• This booklet supplies useful instructions for the correct operation and maintenance of the

product. It is therefore necessary to pay the utmost attention to all of the paragraphs that

illustrate the most simple and secure way to operate and use this product.

• This booklet must be considered an integral part of the machine and must be included

with the deed of sale.

• Neither this publication, nor part of it, can be reproduced without written authorisation on

the part of the manufacturer.

• All of the information reported herein is based on data available at the moment of printing;

the manufacturer reserves the right to carry out modifications to its own products at any

moment, without notice and without incurring in any sanction. It is therefore suggested to

always check for possible updates.

The person responsible for the use of the product must make sure that all of the safety rules

in force in the country of its use are applied, to guarantee that the equipment is used in

conformity with the use for which it is destined and to avoid any dangerous situation for the

user.

The following warning signs are used in this manual to warn you for dangers and risks:

Informative, be careful.

Warning, can lead to injury and damage if instructions aren’t followed.

Danger, can lead to serious or fatal injury and serious damage if instructions

aren’t followed.

5/20

TABLE OF CONTENTS

1. INTRODUCTION..................................................................................... 6

2. DESCRIPTION....................................................................................... 8

2.1. Technical data .......................................................................................8

2.2. Main components of the product.................................................................9

3. SAFETY INSTRUCTIONS.........................................................................10

3.1. Safety instructions for operating the product ................................................10

4. TRANSPORT AND STORAGE ....................................................................11

4.1. Transport ............................................................................................11

4.2. Storage ..............................................................................................11

5. ASSEMBLY AND INSTALLATION ...............................................................12

5.1. Packing list..........................................................................................12

6. OPERATION.........................................................................................13

6.1. Safety instructions.................................................................................13

6.2. Operating instructions ............................................................................13

7. MAINTENANCE ....................................................................................15

7.1. Safety instructions for the repair of the product .............................................15

7.2. Maintenance schedule............................................................................15

7.3. Maintenance instructions ........................................................................15

8. TROUBLESHOOTING .............................................................................16

9. FINAL DECOMMISSIONING AND DISPOSAL ................................................17

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1. INTRODUCTION

This manual contains all the necessary information on the installation and operation of the

support blocks.

Some of the maintenance operations should only be carried out by professional technicians.

If you require this information and the maintenance steps, please contact your dealer.

Also included in this manual are a number of safety instructions to create a safe working

environment.

These support blocks are designed to support rated capacity, partial vehicle loads consisting

of one end of a vehicle. The support blocks are for universal use. Check your machine

manual to see what the weight of your vehicle is. Do not exceed the maximum working load

limit of these support blocks. Do not use these support blocks for any purpose other than

the support of a raised vehicle. Never use them to support any structure or building. Do not

support any human load.

Please read the manual thoroughly and observe the safety procedures before putting the

unit into operation. The operator and all persons who come into contact with the equipment

should read it carefully and regularly and have access to it at all times.

Keep this manual near the equipment and in a safe place for future reference!

Contact your dealer for any further questions or concerns you may have.

We guarantee a long period of trouble free operation if the unit is operated and maintained

correctly.

We hope you will enjoy working with your support blocks.

If you wish to use these support blocks in extreme conditions such as extreme heat,

extreme cold, extreme drought, etc., please contact your dealer to discuss whether

this product is suitable for the activities you wish to undertake with the support blocks.

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These support blocks may be unsafe if adequate maintenance is neglected.

Therefore, adequate maintenance facilities, trained personnel and procedures

should be provided.

Maintenance and inspection must conform to the following practices:

1. A scheduled planned maintenance and inspection system should be followed

(seemaintenance instructions chapter7).

2. Only qualified and authorised personnel shall be permitted to maintain and

inspect the support blocks.

3. Modifications and additions which affect capacity and safe operation shall

not be performed by the customer or user without the manufacturer’s prior

written approval. Capacity, operation and maintenance plates shall be changed

accordingly.

4. If modifications are made without written approval of the manufacturer, warranty

will no longer apply.

Any person in charge of putting the machine into operation, the operation itself or

the maintenance of the machine is urged to carefully read and observe the following

instructions.

Make sure that the operators of this product are familiar with the safety instructions

and follow all the procedures. Neglecting these instructions can risk injury or death.

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2. DESCRIPTION

2.1. Technical data

For 164TA9661

Type Stackable

Length (mm) (A) 350

Thickness (mm) (B) 50

Width (mm) (C) 145

Capacity (tonnes) 50

Coating Oil-resistant rubber

Antiskid Yes

Weight (g) 2800

For 164TA9662

Type Stackable

Length (mm) (A) 350

Thickness (mm) (B) 100

Width (mm) (C) 145

Capacity (tonnes) 50

Coating Oil-resistant rubber

Antiskid Yes

Weight (g) 5600

A

C

B

A

C

B

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2.2. Main components of the product

2

1

N° Component

1Carrying rope

2Supporting surface/support block

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3. SAFETY INSTRUCTIONS

3.1. Safety instructions for operating the product

• Inspect before every use. Examine the support blocks for cracks or damage before

each use. Do not use if even a minor crack, bend or other damage/deformation is

found. Discard the support blocks if damaged or deformed.

• The person responsible for the use of the product must make sure that all of the

safety rules in force in the country of its use are applied, to guarantee that the

equipment is used in conformity with the use for which it is destined and to avoid

any dangerous situation for the user.

• Do not operate the product unless you are of age.

• TVH Parts Holding NV cannot envisage each possible circumstance that may

result in danger. Therefore, the warnings given in this publication and those on the

equipment are not exhaustive.

• In the event that equipment, procedures, work methods or working techniques are

used that are not specifically advised by the TVH Parts Holding NV company, it is

necessary to make sure that there is no danger to the operator or other people.

• Study, understand and follow all instructions before operating this equipment.

• Do not exceed the rated capacity, be aware of dynamic loading.

• Use only on hard, level surfaces.

• Centre the load.

• Ensure that the support blocks are in correct position in relation to the vehicle.

• This means that the support blocks should be placed as wide apart as possible to

maximise their load capacity.

• In the event of unsafe use, limbs or persons can get stuck between the vehicle and

the support blocks.

• No alterations shall be made to this product.

• Use wheel chocks or other blocking devices on opposing wheels before using the

support blocks.

• Do not move the vehicle while it’s on support blocks.

• The user and/or other persons who come into contact with the support blocks or

the vehicle must wear safety gloves and safety shoes at all times.

• Others who are not working on the vehicle must keep a minimum distance of 0.5m

from the vehicle.

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4. TRANSPORT AND STORAGE

4.1. Transport

If you want to move the support blocks, use the carrying rope.

If you want to move the support blocks with a car or truck, make sure that the support blocks

are fixed and cannot move freely. You can do this by securing the support blocks with a belt

or by placing them in a container or box. It is advisable to transport the support blocks on a

level and flat surface.

4.2. Storage

Store the support blocks in a clean environment, preferably indoors and in a dry area,

toprotect the support blocks from long-term exposure to moisture.

If the equipment is stored outdoors, make sure that the support blocks are protected against

moisture and rain.

Avoid direct sunlight.

It is advisable to store the support blocks on a level and flat surface.

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5. ASSEMBLY AND INSTALLATION

5.1. Packing list

Description Amount Reference

Support blocks 1164TA9661 or

164TA9662

Operating manual 1 167TA1142

13/20

6. OPERATION

6.1. Safety instructions

• Keep the work area well illuminated.

• Make sure that the support blocks make a firm contact with the ground.

• When the support blocks are in use no persons are near the support blocks or

under the vehicle to avoid serious injury.

• A damaged or malfunctioning product must never be used. If damage or

malfunctions are discovered during pre-operation inspection or function tests,

theproduct must be tagged and removed from service.

• Use the support blocks only on hard level surfaces. Uneven or sloped surfaces

create dangerous working conditions and can seriously obstruct the function of the

support blocks.

• Only when the person who has safely placed the support blocks gives the sign that

the installation has been completed, work on the vehicle can begin.

• When the support blocks are in proper position, set the vehicle’s parking brake or

emergency brake.

• Do not support human load.

• Do not support animal load.

• Use wheel chocks on all unlifted wheels to make sure the vehicle is stable.

• Turn the vehicle ignition off.

• Position the support blocks as wide as possible so that there is maximum carrying

capacity.

• The operator must wear safety gloves and safety shoes.

• Others who are not working on the vehicle must keep a minimum distance of 0.5m

from the vehicle.

6.2. Operating instructions

Carry out the daily maintenance check listed in chapter7.

1. Lifting

1. Apply the emergency brake.

2. Use wheel chocks on all unlifted wheels to make sure the

vehicle is stable.

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3. Lift the vehicle with the appropriate jack.

4. Once at the correct height, carefully position the support

blocks under the vehicle in the designated places. Place the

support blocks on each side of the jack.

The support blocks should be as widely spaced as

possible!

If you place the support blocks too close together,

thevehicle has a greater chance of falling over.

5. Make sure that the load is centred on the support blocks.

6. Stack the blocks on top of each other. Make sure that the top

block is as close to the vehicle as possible.

7. Slowly lower the vehicle onto the support blocks.

2. Lowering

1. Carefully raise the vehicle.

2. Remove the support blocks.

3. Slowly lower the vehicle completely.

4. Remove the wheel chocks.

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7. MAINTENANCE

7.1. Safety instructions for the repair of the product

• Do not attempt to repair the product unless you are trained and authorised to

doso.

• Repairs to the product may only be made by a qualified service technician and

according to the manufacturer’s instructions.

• The person carrying out the maintenance must wear safety gloves and safety

shoes at all times.

• Others who are not working on the vehicle must keep a minimum distance of 0.5m

from the vehicle.

7.2. Maintenance schedule

Task D M

1. Inspect for damage or cracks 

2. Cleaning 

3. Inspect the carrying rope 

D: daily, M: monthly

7.3. Maintenance instructions

1. Inspect for damage or cracks

A daily check of the support blocks can limit wear to a minimum:

• Ensure that the instruction manual is complete, legible and available for reference.

• Ensure that all decals are legible and in place.

• Check entire machine for: damage, corrosion or cracks in structural components.

This maintenance may be carried out by the operator.

2. Cleaning

Depending on how often and in what circumstances you use the support blocks, it is

recommended that you clean them daily.

If the support blocks come into contact with oil or brake fluids, they should be cleaned daily.

This maintenance may be carried out by the operator.

3. Inspect the carrying rope

Check the rope for fraying or breaking points.

This maintenance may be carried out by the operator.

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8. TROUBLESHOOTING

If you wish to receive the spare parts list, please contact your dealer.

N° Problem Cause Action

1The rope is fraying

out or is about to

break

The rope is worn out Replace the entire rope

A sharp object has passed along the

rope

If none of these troubleshooting suggestions or solutions were helpful, please contact your

local dealer or the manufacturer.

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9. FINAL DECOMMISSIONING AND DISPOSAL

Final, proper decommissioning or disposal of the product must be performed in accordance

with the regulations of the country in which the product is used. In particular, regulations

governing the disposal of batteries, fuels and electronic and electrical systems must be

observed.

Waste packaging should be sorted and put into solid dustbins according to the materials and

needs to be collected by the local special environment protection bureau.

To avoid pollution, it’s forbidden to throw away waste randomly. To avoid pollution during

the use of the product, the user should prepare some absorbing materials (scraps of wood

or dry duster cloth) to absorb leaking fluids in time. To avoid secondary pollution to the

environment, the used absorbing materials should be handed in at special departments of

local authorities.

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NOTES

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NOTES

TVH PARTS HOLDING NV

Brabantstraat 15 • 8790 Waregem • Belgium

T +32 56 43 42 11 • F +32 56 43 44 88 • [email protected] • www.tvh.com

REF 48328404 • 11-2021 • SL

Your distributor:

Manufactured within the EU for:

Total Source 164TA9661 User manual

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