tousek ST 40 Guide

Installation and connection manual
Bollard control unit ST 40
in a combination with trac light control STA 11

- 2 - tousek / EN_ST40A_02 / 27. 01. 2020
Index
General warning and safety notes.......................................................................................................................... 3
1. General features, function, technical data............................................................................................... 4
2. Tra󰀩clightcontrolboardSTA11 ............................................................................................................. 5
2.1 Overview......................................................................................................................................... 6
2.2  Connectionworksofthetra󰀩clightcontrolboardontheterminalblockX1 ................................. 7
  Inductionloopinput(term.X1:inside:9/1+9/2,outside:9/3+9/4) ................................................. 7
  Impulsebutton(term.X1:inside:30/32,outside:30/38)................................................................ 7
  Tra󰀩clightoutputs
(term.X1:inide:GREEN:6/96,RED:6/98,outside:GREEN:6/97,RED:6/99) .............. 7
2.3  radioreceiver(optional).................................................................................................................. 8
2.4  indcutionloopdetectorISD6(optional) ........................................................................................ 9
3. BollardcontrolST40withtra󰀩clights,controlboardlayout............................................................. 10
3.1  terminalassignmentX1................................................................................................................11
3.2 Adjustments-overview .......................................................................................................................... 12
 Programmingbuttons,Programmingmenu,basicsettings........................................................................ 12
 Menustructure .......................................................................................................................................... 13
3.3 Connectionsandadjustments ............................................................................................................... 14
Safety .......................................................................................................................................... 14
G  innerphotocell(contact:terminalsX1:45/46) .............................................................................. 15
G  outerphotocell(contact:terminalsX1:45/48).............................................................................. 15
  photocellfunctioninside ............................................................................................................... 15
  photocellfunctionoutside............................................................................................................. 15
  photocellpausetime(onlyconcernsouterphotocell) .................................................................. 15
  photocellselftest........................................................................................................................... 15
photocells - connection examples ............................................................................................... 16
Bollard .......................................................................................................................................... 17
  runtimeOPEN .............................................................................................................................. 17
  runtimeCLOSE ............................................................................................................................ 17
Operatingmode........................................................................................................................................ 18
  runtimecorrection......................................................................................................................... 18
  positionmonitoring ....................................................................................................................... 18
Lights/lamps .......................................................................................................................................... 18
  PrewarningOPEN ........................................................................................................................ 18
  Greenphase ............................................................................................................................ 18
  Leavetime ............................................................................................................................. 18
  Tra󰀩clightgateCLOSED ...................................................................................................... 18
  Tra󰀩clightlogic .................................................................................................................... 18
Peripheraldevices.................................................................................................................................... 19
  serviceinterval.............................................................................................................................. 19
service reset ................................................................................................................................. 19
Diagnosis .......................................................................................................................................... 20
statusdisplay................................................................................................................................ 20
factorysetting ............................................................................................................................... 20
software version ........................................................................................................................... 20
serialnumber................................................................................................................................ 20
  operatingtime............................................................................................................................... 20
protocol......................................................................................................................................... 20
4. Putting into operation ............................................................................................................................. 21
5. Error diagnosis......................................................................................................................................... 22
This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors.All rights reserved. No part of it may be reproduced without our prior
written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.

tousek / EN_ST40A_02 / 27. 01. 2020 - 3 -
Maintenance
• Maintenanceworksmayonlybecarriedoutbyqualiedpersonnel.
• Maintenance and servicing of the complete facility has to be carried out according to the barrier builder´s/
installer´sinstructions.
• Checkonamonthlybasiswhetherforceadjustmentworksproperly.
 GENERALWARNINGANDSAFETYNOTES
•Theseinstallationandoperatinginstructionsformanintegralpartoftheproduct“control”.Theyhavebeenspecically
writtenforprofessionalinstallerstrainedandskilledinthetradeandshouldbecarefullyreadintheirfulllengthbefore
carryingouttheinstallation.Theydescribetheproperinstallationandoperationofthecontrolunitonly,notoftheoverall
device“automaticbarrier”.Aftertheinstallationthismanualhastobehandedovertotheuser.
•Installation,connection,adjustments,puttingintooperation,andservicingmayonlybecarriedoutbytrainedprofession-
alsinfullaccordancewiththeseinstallation-andoperatinginstructions.
•Beforecarryingoutworksatthebarrier-system,thepowersupplyhastobeturnedo󰀨.
•TheEUMachineDirective,lawsandrulesconcerningthepreventionofaccidents,andlawsandstandardswhicharein
forceintheEUandintheindividualcountrieshavetobestrictlyfollowed.
•TheTOUSEKGes.m.b.H.cannotbeheldliableforanyclaimsresultingfromdisregardsofthelawsandstandardsin
forceduringtheinstallationandoperation.
•Thepackagingmaterials(cardboard,plastic,EPSfoampartsandllingmaterialetc.)havetobeproperlydisposedof
inaccordancewiththeapplyingrecycling-andenvironmentalprocectionlaws.Theymaybehazardoustochildrenand
thereforehavetobestoredoutofchildren´sreach.
•Theproductisnotsuitableforinstallationinexplosion-hazardousareas.
•Theproductmayonlybeusedinaccordancewithitsoriginalpurpose,forwhichithasbeenexclusivelydesigned,and
whichisdescribedintheseinstallationandoperatinginstructions.TheTOUSEKGes.m.b.H.rejectsanyliabilityifthe
productisusedinanywaynotfullyconformingtoitsoriginalpurposeasstatedherein.
•Childrenhavetobeinstructed,thatthegatefacilityaswellasthebelongingpartsmaynotbeusedimproperly,e.g.for
playing.Furthermorehandheldtransmittershavetobekeptinsafeplacesandotherimpulseemittersasbuttonsand
switcheshavetobeinstalledoutofchildren‘sreach.
•Beforebeginningwiththeinstallationtheinstallerhastomakesurethatallmechanicalcomponentsofthegatefacil-
ity,likecarrierprole/rail,gateframeandpanels,guidingelementsetc.aresu󰀩cientlysupportiveandresistantforthe
purposeofgateautomation.
•Allelectricalinstallationshavetobemadeinfullconformitywiththeapplyingrulesandlaws(e.g.usingafaultcurrent
circuitbreaker,propergroundingetc.).
•Anall-poledisconnectingmainswitchwithacontactopening-gapofminimum3mmhastobeforeseen.
•Theelectricmotorheatsupduringoperation.Thereforethedeviceshouldonlybetouchedafterithascooledo󰀨.
•Afterinstallationtheproperfunctionofthebarrierfacilityandthesafetydeviceshastobechecked!
•TheTOUSEKGes.m.b.H.rejectsanyliabilityforclaimsresultingfromusageoftheproductincombinationwithcompo-
nentsordeviceswhichdonotfullyconformtotheapplyingsafetylawsandrules.
•Onlyoriginalspare-andreplacementpartsmaybeusedforrepairoftheproduct.
•Theinstallerhastoinformtheuseraboutallaspectsoftheautomaticoperationofthecompletebarrierfacility,aswellas
aboutemergencyoperation.Theinstallerfurtherhastosupplytotheuserallinstructionsrelatingtothesafeoperation
ofthebarrierfacility.Theinstallationandoperatinginstructionsalsohavetobehandedovertotheuser.
Manufacturer´sDeclarationofconformity:
ThecompanyTOUSEKGes.m.b.H.,Zetschegasse1,1230Vienna/Austria,declaresthatthecontrolunitST40A,
complieswiththefollowingdirecives:
-LowVoltageDirective2006/95/EG,incl.changes
-ElectromagneticCompatibilityDirective2004/108/EG,incl.changes
Wien,Jänner2012

- 4 - tousek / EN_ST40A_02 / 27. 01. 2020
1. General BollardcontrolST40withtra󰀩clights
Controlboardcharacteristics
• Formax.4electro-hydraulicbollardVSZ4insynchronous
operation,230Va.c.
• Adjustableforone-wayortwo-waytra󰀩coperation
• Connectionfor2RED/GREENtra󰀩clights230V,60W
• ProgrammingwithilluminatedLCDisplayinenglishlanguage
(2x16characters)
• cleartextmenuprogrammablethrough4buttons
• separatespeedadjustmentforOPEN/CLOSE
•
SignaloutputforService(serviceintervaladjustable)
• continousREDfunctionadjustable
• Clearancetimeadjustable1-60s
• Greenphaseadjustable5-120s
• Storingofadrive-throughrequirement
• Statusdisplay
• Automaticmode
• Selfmonitoringfunctionofthephotocell
• Connectionpossibilityoftwoimpulseswitchesorinduction
loopsforgreenrequestandtwoRED/GREENtra󰀩clights
230V,60W(insideandoutside)
• STA 11: Connection slot for optional radio receiver and
inductionloopdetector
•
General
• TheST40controlboardforbollardcontainsthefollowingitems:operatorcontrolboard(ST),tra󰀩clightcontrolboard
STA11,theconnectionterminalblockX1andotherelecticcomponents,whichareplacedtogetherinthecabinetIP66
(380x380x210)
• Fortheimplementationofthetra󰀩clightsystem,thetra󰀩clightcontrolboard(STA11)isconnectedviaabussystemwith
theoperatorcontrolboard(ST)(theyarealreadyprewiredinthecabinet)
ST40controlboardforbollardincabinetIP66
Powersupply 230Va.c.,+6/-10%,50Hz Ambienttemperature -20°Cto+70°C
4motoroutput 4x750W,230Va.c. protectionclass IP66
signallampoutput 230Va.c.,40W
photocelloutput 24Va.c.
servicesignaloutput 24Vd.c.(whenservicedue)
limitcontactswitchsupply 24Vd.c.
outputfor2RED/GREENtra󰀩cligh 230Va.c.,max.60W articleno. 12120400
380mm
380mm
210mm
Measurementandtechnicalmodicationsarereserved.!
AlloftheconnectionworkshavetobemadeontheterminalblockX1. page 11: connection plan
ST STA11
X1

tousek / EN_ST40A_02 / 27. 01. 2020 - 5 -
2. Tra󰀩clightcontrolboardSTA11 Tra󰀩clightcontrolboardSTA11
Function
Thetra󰀩clightcontrolSTA11enablesinconjunctionwithasuitableoperatorcontrolboardtheautomationandcontrolofthe
entryandexitthroughatra󰀩clight.
Attheterminalsofthetra󰀩clightcontrollerseparateimpulsegeneratorscanbeconnectedfor„inside“and„outside“.
AlloftheconnectionworkshavetobemadeontheterminalblockX1!
The behavior of the traffic light control is determined by the settings of the connected operator control board.
Theserelatetothefunctionofthedurationofthegreenphaseandtheclearancetime,thetra󰀩clightattheposition„Bollard
closed“(whetherorcontinuousred)andthetra󰀩clightsystemlogic.
Dependingonhowthe„tra󰀩clightlogic“wasadjusted,aftercompletionofcommandprocessingandgateopening,eitherthe
side,whichhasgiventheorder,orbothsidesreceivethegreenlight.Vehiclescanthereforeonlydriveinonedirectionorboth
directionsenteringthegatearea.Furthermore,thetra󰀩clightcontrollerhasthecapacitytostoreincomingtransitneedsand
toworkattheendofthecurrentcycle.
Functionalsequence
Tra󰀩clight
(commandgiving
side)
Tra󰀩clight
(counterside)
1
Bollard closed
Continuousredfunction
adjustableviaoperatorcontrolboard
selectable
no continuous
red OFF OFF
continuous red RED RED
2
openingcommand(INSIDEorOUTSIDE)
RED RED
PrewarningOPENisbeingstarted(=redtra󰀩clightwarningandpossibly
signallightwarningbeforeopeningthebollard),),durationadjustableviagate
automationcontrolboard
>Bollardopensaftertheprewarningtime.
3
Bollardopen(limitpositionreached)
tra󰀩clightlogic,adjustableviaoperatorcontrolboard
selectable
bothsidesGreen GREEN GREEN
one side Green GREEN RED
4Green phase is started
Durationisadjustableviaoperatorcontrolboard
5
Clearancetimeisstarted(=timetoexitthetra󰀩clightintermediaryregion)
Durationofadjustabledrivecontrol
RED RED
>Closingthebollardafterclearancetime,
cyclestartsagain(→ 1)
• ifduringtheclosingprocedureanimpulseisgenerated,sothebollardopens
immediately,andthegreenphasebeginswhentheopeningiscompleted.
• Ifafurthercommandfromonesideisgivenwithtra󰀩clightlogic„bothsidesGreen“duringthegreenphase/
clearancetime,thenthegreenphaseisrestarted.
• Ifafurthercommandfromthesamesideisgivenwithtra󰀩clightlogic„onesideGreen“duringthegreenpha-
se/clearancetime,thenarestartofthegreenphaseforthissideise󰀨ected.
• Ifafurthercommandfromthecountersideisgivenwithtra󰀩clightlogic„onesideGreen“duringthegreenpha-
se/clearancetime,thenthebollardremainsafterthegreenphase/clearancetimeopenandtheGreendisplay
changestothecounterside.
Whenthestopbuttonistriggered,thebollardstopsmovingandonlyopensagainwithcommandby
either side.

-6- tousek / EN_ST40A_02 / 27. 01. 2020
B
K
TA
T2
ISD
FE
F2
L2 L1
prewired
Connections
• Theclampsofthetra󰀩clightcontrolboardareal-
readyprewiredwiththeoperatorcontrolunitST40
orwiththeterminalblockX1.
• IMPORTANT:allconnectionworkhavetobedone
ontheterminalblockX1!(see page 11)
230Vmax.60W
LN
grounding 230Va.c. Phase 50Hz neutral
wire
0 1 2
9/1 9/2 9/3 9/4
38 30 32 30
97
6
99
6
96
6
98
6
nduction loop
outside
induction loop
inside
impulseswitch
outside
impulseswitch
inside
internal use
GREEN outside
RED
outside GREEN
inside
RED
inside
B
bussystem
high
bussystem
low
88 89
88 89
60 61
operatorcontrolboard
ST40
Pleaseconsidertheconnectioninstructions!
(see page 11).
terminalblockX1 terminalblockX1
prewired prewired
Componentsoftra󰀩clightcontrolboardSTA11
(K) Terminals
(B) Systemplug(connectionwithoperatorcontrolboard)
(TA) Testbutton(switchesalltra󰀩clightson)
(L1) greenLED:StatusOK
(L2) redLED:error(messageonthedisplayofthedrive
  control)
(T2) Transformerofthetra󰀩clightcontrolboard
(ISD)Slotforoptionalinductionloopdetector(p. 9)
(command)
(FE) Slotforoptionalradioreceiver(p. 8)
(F2) fuse3,15AT
2.1 Overview Tra󰀩clightcontrolboardSTA11

tousek / EN_ST40A_02 / 27. 01. 2020 - 7 -
 Important
Push button and key switch
with potential free closing
contact can be used as im-
pulsegeneratoronthetermi-
nalblockX1
page 8: Alternative a radio
system can be used as impulse
generator.
38
30
32
30
outside
inside
X1
Induction loops
• For the use of induction loops (for Green/Opening command) the I-loop slot (ISD) of the traffic
light board STA 11 has to be equipped with an optional avalaible I-loop detector ISD 6 (2-channels).
(see page 9)
2.2 Connectionworksofthetra󰀩clightcontrolboardontheterminalblockX1 STA11
9/4
9/3
9/2
9/1
incution loop
outside
incution loop
inside
X1
Induction loop input (term.X1:inside:9/1+9/2,outside:9/3+9/4) Connections
• Fortheconnectionofinductionloopstogiveanimpulsetothegreenrequest.
• With the 2-channel I-loop detector ISD 6 both loops
(inside/outside)canbeevaluated.
 Impulseswitch(term.X1:inside:30/32,outside:30/38) Connections
• For the connection of impulse switches on the inside
andoutsidetogiveanimpulseforthegreenrequest.
Theimpulseisalsopossibleviaanoptional,plug-in
radioreceiver.
• Thegreenswitchingforoneorbothsidesisdependent
ontheadjustmentofthetra󰀩clightlogicoftheoperator
controlboard(see operator control board).
 Tra󰀩clightoutputs
(term.X1: inside:RED:6/98,GREEN:6/96,
   outside:RED:6/99,GREEN:6/97) Connections
• onthedescribedterminalsRed/Greentra󰀩clights(230Vmax.60W)canbe
connectedforinsideandoutsidelocation.
230Vmax.60W
lights outside
red
green
6
98
6
96
6
99
6
97
red
green
lights inside
X1
 Adjustments
• Thefunctionsofthetra󰀩clightcontrolisdeterminedbythesettingsoftheconnectedoperatorcontrolboard.
Theserelatetothedurationofthegreenphaseandtheclearancetime,thetra󰀩clightattheclosedposition
(whetherorcontinuousred)andthetra󰀩clightsystem(bothsides/onesidegreen).

- 8 - tousek / EN_ST40A_02 / 27. 01. 2020
FE
STA11
FE
E
STA11
 Important
• Theoptionalavailableradioreceivercardhastobepluggedontotheslot(FE)ofthetra󰀩clightcontrolboardSTA11.
• Theradioreceiverslotofoperatorcontrolunitiswithout functionwhenusedwithtra󰀩clightcontrolboard.
 Important
• Withtheuseofthe2-channel-receivertherstchan-
neltakesoverthefunctionfortheimpulseswitch
outside and the second channel the function for the
impulseswitchinside.
• For programming the receiver please see the radio
receiver manual.
• Turno󰀨thepowersupply.
• Openthecontrolboardcover
• Plugthereceivercard(E)RS433/868-STN1(1-channel)or
RS433/868-STN2(2-channel)intotheconnectionslot(FE),
asshowninpicture.
• ForrangeextensionanexternalantennaFK433orFK868
canbeconnected.
2.3 Connectionoftheradioreceiever(optional) Tra󰀩clightcontrolboardSTA11

tousek / EN_ST40A_02 / 27. 01. 2020 - 9 -
2.4 2channelinductionloopdetectorISD6(optional) STA11
 Important
• Thedeviceisintendedformountingonacompactcontrolboard.Thecompactcontrolboardmust
beistalledinanenclosurewithadditionalIP54insulation.
• Aftereachdevicesettingareadjustmentiscarriedoutautomatically.Afterachangeoffrequency
(DIPswitch1:OFF/ON)theReset-button(RES)hastobepushed.
• specicinstructionsforloop:Thesafetyoperationonthedevicedependsmainlyonthetechni-
callycorrectinstallationandrelocationoftheloops,sincetheyarethesensorsofthedevice.The
loopmustnotbemechanicallystressedoragitated.Theloopcableistwistedabout20to50times
permeterandhastobelaidseparatelyfromthepowercables.
•
Withthe2-channel-inductionloopdetectorISD6bothloops(inside/outside)canbeevaluated.
•
TheinductionloophastobeconnectedtotheterminalsX1:9/1+9/2(=inside)and9/3+9/4(=outside).
• Specic informations are in the induction loop manual.
9/1 9/2 9/3 9/4
Induct. loop
inside
Induct. loop
outside
X1
• All detector settings can be made easily with the rotary
switches (D1)forchannel1and(D2)forchannel2aswell
astheDIP-switches(DIP). see corresponding manual.
Factorysettings(DIP1–DIP8=OFF,D1andD2=4).
DIP DIP-switch
RES Reset-button
M Molexstrip
D1 rotaryswitch
 channel1
D2 rotaryswitch
 channel2
LED´s for
channel display
G1 (green) 1detection
G2 (green) 2
R1 (red) 1defective
R2 (red) 2
PWR
(yellow)
blinkingwhen
adjusting/power
RES DIPG2D2D1 G1PWR
M
15 .1
9 .7
412
RotaryswitchesD1,D2andDIP
infactorysetting
RESDIP D2 D1G2 G1 PWR
R2 R1
TheResetbutton(RES)hastwofunctions,dependingonhowlongthebuttonispressed:
• Adjustment:shortkeystroke(<2s),Initializationofallactivatedloopchannels.
• Reset:averagedurationofthekeystroke(>2s),resetthedetector,subsequentinitializationofallchannels.
 Installationandadjustments
 Switcho󰀨thepowersupply.openthecontrolboardcoverandplugtheI-loopdetectorontotheconnection
 slotasshownonpicture.
ISD
STA11
Plug-intheprintoftheinductionloopdetectorinto
the socket (ISD)ofthetra󰀩clightcontrolboard
STA 11
ISD

-10- tousek / EN_ST40A_02 / 27. 01. 2020
Important
The optional tousek- ser-
vice-interfacemustbecon-
nectedtothesocket(SV)!
3. BollardcontrolboardST40withtra󰀩clights ST40withtra󰀩clights
Controlboardlayout
 Attention
During connection, adjust-
ment and maintenance
works please take care,
that the electronic circuit
board won´t be damaged
bymoisture(rain).
Controlboardcomponentson
thecoverdoor
(SCH1)contactor 1
foropening
(SCH2) contactor 2
forclosing
(FP1–4) fuses4x6,3AT
  forbollardmotor
(FP5–6) fuses2x2AT
  forbollardvalveand
  lighting
(REL)
limitcontactswitchrelays
(HS) mainswitch
Componentsinthecontrolunitbox
ST controlboardwithtextdisplayand4buttons
+,-,ENTERundESC
T1 transformeroftheoperatorcontrolboard
F1 fuse1AT
SV serviceplug(e.g.forsoftwareupdate)or
  TSI-socket(optionaltousek-service-interface)
X1 terminalblock
STA11 tra󰀩clightcontrolboard
T2 transformerofthetra󰀩clightcontrolboard
F2 fuse3,15AT
ISD socketforoptionalinductionloopdetector
FE socketforoptionalradioreceiver
B bussystemterminals
  (connectionoperator-/tra󰀩clightcontrolboard)
AllofconnectionworkshavetobedoneontheterminalblockX1.
X1
ST STA11
F1
SV
FE
B
B
Display
ESC ENTER
+
–
ISD
T1
T2
F2
SCH1
FP
1–4 5–6
REL
HS
SCH2

tousek / EN_ST40A_02 / 27. 01. 2020 - 11 -
 Warnung
• Beforetakingo󰀨thecontrolcover,
themainswitchmustbeturnedo󰀨!
• If the control is power supplied, its inner part is under
tension.
• Inordertoavoidelectricalstrokes,thesafetyregula-
tionshavetobekept.
• The device may only be connected by trained
professionals.
• Theproductisnotsuitableforinstallationinexplosion-
hazardousareas.
• Anall-poledisconnectingmainsswitchwithacontact
openinggapofmin.3mmhastobeforeseen.The barrier facility has to be secured according to the validsafetyregulations!
• IMPORTANT:Thecontrollines(buttons,radio,pho-
tocells,etc.)havetobelaidseparatelyfromthe230V
lines(supplyline,motors,signallamp).
Power supply 230V
blinking light
BOLLARD 4
BOLLARD 3
BOLLARD 2
BOLLARD 1
RED-light inside
GREEN-light inside
RED-light outside
GREEN-light outside
Bollard limit contact switch –
contact
Bollard limit contact switch +
signal output for bollard service
24V (if service needed) / max. 1W
Induction loop 2
Induction loop 1
Photocell (PHC) contact outside
Photocell (PHC) contact inside
Power supply PHC receiver
Power supply PHC transmitter
Impulse button outside
Impulse button inside
Stop button
3.1 TerminalblockX1 ST40withtra󰀩clights
Ifnostopswitchisconnected,terminals X1:30/31havetobewire-bridged! Jumperisalreadyset.
onlyactiveif
induction loop de-
tector connected
Ifconnectingthebollards,pleasemindthenumbering1–5oftheconnec- tionleads!
(1–3:opening/closingofthebollard,4–5:230Varerelevantforthe
bollard´sLED-lightsandfortheloweringvalve)Incaseofpowerfailurethe loweringvalveensurestheautomaticopeningofthebollard. Foreachbollardthe31,5µFcapacitorisconnectedbetweenterminals20/22.
page 17:
Connection of more bollard limit contact switches.
terminalblockX1
31,5µF
31,5µF
31,5µF
31,5µF
3
2
1
5
4
blue (–)
black
brown (+)
Buttons photocells I-loops
service limitswitch
OUSIDE INSIDE Bollard1 Bollard2 Bollard3 Bollard4 230Va.c.
30 31 30 32 30 38 41 42 43 44 45 46 45 48
9/1 9/2 9/3 9/4
65 66 68
97 699 6
96698 6L N 20 21 22 L N 20 21 22 L N 20 21 22 L N 20 21 22 10 11 L N
–
+
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
–
+
The stop input has no emergency stop function!-Inordertoensuretheemergen- cystopfunction,providethesupplyline
withanall-poledisconnectingemergency stopswitch,thatlocksafteractuation!

- 12 - tousek / EN_ST40A_02 / 27. 01. 2020
• Theprogrammenuisdividedinto“BASICSETTINGS”and“MENUCONTROL”
–
ESC ENTER
+
text display
Programmingbuttons Adjustment-overview
• Thetextdisplay(T)informsyouaboutoperatingstatus,
chosenmenusandtheadjustmentofvariousparameters.
• Theprogrammingofthecontroliscarriedoutwiththehelp
offourbuttons(+,-,ENTERandESC).
• Scrolling through the available menu points (up/
down) or the adjustment of a parameter (value in-
crease/decrease) is carried out with buttons + and –.
AUTO-COUNT:whenholdingoneofthebuttonsthevalue
changesautomatically.
• When pressing the ENTER-button ea conrmation for
enteringtheshownmenupoint,resp.foracceptingthe
shownvalueofaparameterisgiven.
• WhenpressingtheESC-buttonyoureturntothesuperior
menupoint.Possiblychangedadjustmentsofaparameter
arerejectedwiththisbutton(theformervalueswillremain).
• AUTO-EXIT:ifnobuttonispressedduring1min.thenthemenuswitchesautomaticallytothe“ready”menu(wihtout
savingchangedparameters).
3.2 Adjustments-overview ST40withtra󰀩clights
Thedi󰀨erentmenupointsareindicatedasfollows:
=selectablesettings=factorysettings=statusdisplay
Gshowsthemenupointswhichareinthe“BASICSETTINGS”
 BASICSETTINGS
• WhenenteringtheprogrammingofthecontrolunitforthersttimeyouwillseetheBASICSETTINGS
• Herethenecessaryadjustmentswhicharenecessaryfortheuseoftheoperator/barriercanbesetquickly.
• Foradvancedsettings/programmingpleasechoosethemenupoint“menu(control)”.
 MENUCONTROL
• ForfutherprogrammingyouwillreachimmediatlytheMENU(CONTROL) (Basicsettingsareskipped)
• Themenucontrolincludesallkindsofsettings.
Programmingmenu Adjustment-overview
• Programmingviafourprogrammingbuttonsandtextdisplay.
• Beforestartingtheprogramming,pleasechoosethelanguage.Usethebuttons+or -tochoosemenulangu-
ageandconrmwithENTER.
• Note:LanguageselectioncanalsobechosenbypressingtheESCbuttonfor5s,fromanypositioninmenu.

tousek / EN_ST40A_02 / 27. 01. 2020 - 13 -
Mainmenu sublayer Settings/adjustments
Safety
see page 14
Ginner photocell active
not active
Gouter photocell active
not active
photocell function inside  duringclosereverse
 stop-afterreleaseopen
 duringopenstop,thenopen
photocell function outside  duringclosereverse
 stop-afterreleaseopen
photocellpausetime  noinuenceofphotocell
 immediateclosingafteropening
photocell selftest active
not active
Bollard
see page 17
runtimeOPEN 3...90s [increment1] =20s
runtimeCLOSE 3...90s [increment1] =20s
operatingmode
see page 18
runtimecorrection -10...0...+10s [increment1] =0s
positionmonitoring  deactivated
6h...24h [increment6]
lights/lapms
see page 18
prewarning OPEN  deactivated
1...30s [increment1]
Green phase
5...120s [increment1] =20s
Leavetime
1...60s [increment1] =5s
Tra󰀩clightgateCLOSED
 OFF
 constantred
Tra󰀩clightlogic
 bothsidesgreen
 onesidegreen
peripher.devices
see page 19
serviceinterval not active
1000...50000cycles[increment1000]
servicereset NO
YES
diagnosis
see page 20
status display  statusdisplay
factory settings NO
YES
 softwareversion  displaysoftwareversion
 serialnumber  displayserialnumber
 operatingtime  displaythenumberofcycles
protocol  displaytheprotocolmessage
BollardcontrolboardST40withtra󰀩clights
+
–
Menu structure Adjustment-overview
ESC ENTER
Note:someadjustmentsregardingfunctionoroperatinglogiccanonlybeexecutedifbarrierisclosedandifthedisplayshows„ready“.

- 14 - tousek / EN_ST40A_02 / 27. 01. 2020
 Safety Connectionsandadjustments
 Importantnotestophotocells
• Thecontrolunithasapowersupplyconnectionfora24Va.c.photocell(PHC):
 teminalblockX1:supplyPHC-transmitter:41/42/supplyPHC-receiver:43/44
 Hinweis:in„closed“positionterminalsX1:41/42arebeingswitchedintoenergysavingmode(nocurrent)
(onlyifthereisnoradiotransmissionsystemTX310connected) 
• The contact has to be closed when using powered and positioned photocells. (opening contact).
ConnectionofthephotocellatterminalblockX1:inside:45/46,outside:45/48
• When using two pairs of photocells please do not
install both photocell transmitters/receivers on the
sameside(toeleminateinterferencebetweenboth)!
 Exception:photocellswithSYNCfunctionallowthe
installation of both photocell transmitters/receivers
onthesameside.
• Photocellself-testfunction:
Thecontrolboardisequippedwithaself-testfunctionfortheconnectedphotocell.Withanopeningimpulse(switchor
button)thetransmitterofthephotocellisswitchedo󰀨forashorttimeinbarrierposition„closed“.Thusthephotocell
receiverinterruptsthecontact45/46(innerphotocell)bzw.thecontact45/48(outerphotocell)-sothecontrolboard
veriesthefunctionofthephotocellreceiver.Ifthisshortinterruptionatthephotocellinputisnotcarriedout,thecontrol
boardreportsanerror.
• Theexactfunctionofthephotocellsdependontheprogrammingofthecontrolunit.
Photocell function please see menu point SAFETY / photocell with pause time).
• Youwillnddetailedinformationinthecorrespondingphotocellmanual.
Standard:
transmitter1 receiver1
receiver2 transmitter2
mitSYNC-Funktion:
transmitter1 receiver1
transmitter2 receiver2
• AgeneralstatusdisplayofallinputscanbefoundinthemenuDIAGNOSIS/STATUSDISPLAY
3.3. Connectionsandadjustments ST40withtra󰀩clights
 Warning
• Beforetakingo󰀨thecontrolcover,the
mainsswitchmustbeturnedo󰀨!
• If the control is power supplied, its inner part is under
tension.
• Inordertoavoidelectricalstrokes,thesafetyregula-
tionshavetobekept.
• Thedevicemayonlybeconnectedbytrainedprofes-
sionals.
• Theproductisnotsuitableforinstallationinexplosion-
hazardousareas.
• Anall-poledisconnectingmainsswitchwithacontact
openinggapofmin.3mmhastobeforeseen.The
barrier facility has to be secured according to the
validsafetyregulations!
• IMPORTANT:Thecontrollines(buttons,radio,pho-
tocells,etc.)havetobelaidseparatelyfromthe230V
lines(supplyline,motors,signallamp).
Thedi󰀨erentmenupointsareindicatedasfollows:
=selectablesetting=factorysettings=statusdisplay
Gshowsthemenupointswhichareinthe“BASICSETTINGS”

tousek / EN_ST40A_02 / 27. 01. 2020 - 15 -
Ginner photocell (contact:terminalsX1:45/46) Safety
active:tobeselected,ifinnerphotocellshouldbetriggered.
notactive:tobeselected,ifinnerphotocellshouldnotbetriggered.
Gouter photocell (contact:terminalsX1:45/48) Safety
active:tobeselected,ifouterphotocellshouldbetriggered.
notactive:tobeselected,ifouterphotocellshouldnotbetriggered.
Photocell function inside Safety
duringclosereverse:photocellinterruptionduringclosingcausesopening(movingdown)ofthebollard.Ifautomatic
operatingmodeisactivatedthebollardclosesafterthepausetimeisover.Ifimpulseoperatingmodeisactivatedyou
havetogiveaclosingimpulseagain.
stop - after release open:photocellinterruptionduringclosingoropeningcausesstopaslongasthephotocellstays
interrupted.Afterreleaseofthephotocellthebollardopens.Ifautomaticoperatingmodeisactivatedthebollardcloses
afterthepausetimeisover.Ifimpulseoperatingmodeisactivatedyouhavetogiveaclosingimpulseagain.
duringopenstop,thenopen:photocellinterruptionduringopeningcausesstopaslongasthephotocellstaysinter-
rupted.Afterreleaseofthephotocellthebollardopens(monitoringofthebackspace).Ifautomaticoperatingmode
isactivatedthebollardclosesafterthepausetimeisover.Ifimpulseoperatingmodeisactivatedyouhavetogivea
closingimpulseagain.
Photocell function outside Safety
duringclosereverse:photocellinterruptionduringclosingcausesopening(movingdown)ofthebollard.Ifautomatic
operatingmodeisactivatedthebollardclosesafterthepausetimeisover.Ifimpulseoperatingmodeisactivatedyou
havetogiveaclosingimpulseagain.
stop - after release open:photocellinterruptionduringclosingoropeningcausesstopaslongasthephotocellstays
interrupted.Afterreleaseofthephotocellthebollardopens.Ifautomaticoperatingmodeisactivatedthebollardcloses
afterthepausetimeisover.Ifimpulseoperatingmodeisactivatedyouhavetogiveaclosingimpulseagain.
 Photocellpausetime(onlyouterphotocell) Safety
noinuenceofphotocell:thephotocellhasnoinuenceonthepausetime(greenphase)
immediateclosingafteropening:interruptionoftheouterphotocellduringopeningorinopenedpositioncauses
immediateclosingofthebollard.(=nogreenphase,nopausetime).Interruptionoftheinnerphotocellduringopening
causesstoppingorskippingofthegreenphase.
Photocell self-test Safety
active:Photocellself-testwillbetriggeredinclosedmodusifyougiveanopeningimpluse(buttororradioreceiver)
notactive:photocellself-testwillnotbetriggered
 Attention
• Thephotocellself-testcanonlybedeactivatedbyselecting„notactive“.
• Thedeactivationoftheself-testfunctionisonlypermitted if the safety installations correspond to the
category3!

-16- tousek / EN_ST40A_02 / 27. 01. 2020
 Important
• To activate the SYNC-function, the
plug-in bridges (J) in both photocell
transmitters have to be removed.
(see manual LS 41).
SYNC
J
Outer photocell
 TousekLS41assafetydevice
Outer and inner photocell
 TousekLS41assafetydevice
transmitter receiver
transmitter receiver
OUTSIDE:
INSIDE:
withactivatedSYNCfunction
Photocellconnectionexamples
 Important
• TheJumperJhavetobeadjustedinthesameway
in the Photocell transmitter and in the photocell
receiver.
Outer photocell
 TousekLS26assafetydevice
 Outerreectionphotocell
 TousekRLS610assafetydevice
N.O. COM N.C.
N.O. COM N.C.
X1
4142434445464548
transmitter receiver
N.O. COM N.C.
X1
4142434445464548
+
~
-
~
12/24V
J
+
~
-
~
12/24V
NC C NO J
transmitter receiver
X1
4142434445464548
24Va.c.
24–230V
a.c./d.c.
COM
NO
NC
COM
X1
4142434445464548

tousek / EN_ST40A_02 / 27. 01. 2020 - 17 -
 RuntimeOPEN20s(factorysetting) Bollard
3–90sadjustable [increment1]:determinestheruntimeofthebollardopening
   (fromendposition„closed“untilendpostion„open“).
  RuntimeCLOSE20s(factorysetting) Bollard
3–90sadjustable [increment1]:determiniestheruntimeofthebollardclosing
(fromtheendposition“open”untiltheendposition“closed”).
Bollard Connectionsandadjustments
Connectingexample
inductivebollardlimitswitch24Vd.c.
X1
supply 230V
signal lamp
bollard 4
bollard 3
bollard 2
bollard 1
31,5µF
31,5µF
31,5µF
31,5µF
3
2
1
5
4
bollard1 bollard2 bollard3 bollard4 230Va.c.
L N 20 21 22 L N 20 21 22 L N 20 21 22 L N 20 21 22 10 11 L N
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
X1
with1bollard
blue (–)
black
brown (+)
limitswitch
65 66 68
–
+
blue (–) black brown (+) blue (–) black brown (+) blue (–) black brown (+) blue (–) black brown (+)
with4bollards
limitswitch
65 66 68
–
+
X1
 Warning
• Beforeconnectionworkspleaseturno󰀨themainpowerswitch!
• Safetyrulespleaseseepage11!
 Bollardconnection/Limitcontactswitch
• ATTENTION:Beforestarttheconnectionswitchthepowero󰀨!
• AlloftheconnectionshavetobeconnectedtotheterminalblockX1.
• TothecontrolunitST40canbeconnected4electro-hydraulikbollardsVSZ4(230Va.c.)incaseofsynchronouspro-
cessing.Pleasenotethenumbering1-5oftheconnectionleads!Theconnectionleads1-3arerelevantfortheopening/
closingofthebollard.Theconnectionsleads4-5arerelevantforthebollard´sLED-lights(bluelights)andforthelowering
valve.Incaseofpowerfailuretheloweringvalveensurestheautomaticopeningofthebollard(Bollard connection see
on the picture below).
• Foreachbollardthe31,5µFcapacitorisconnectedbetweenterminals20/22.
• ThebollardsVSZ4haveintegrated,inductivelimitcontactswitchesfortheopenposition.Ifthelimitcontactswitchis
activated,theinformation„bollardisinopenposition“willbetransmittedviatheinsidelimitcontactswitchrelaystothe
tra󰀩clightcontrolboardSTA11(term.60/61).(Limit contact switch connection see on the picture below).

- 18 - tousek / EN_ST40A_02 / 27. 01. 2020
 Signallamp(terminalsX1:10/11)
• ATTENTION:Beforeconnection
workspleaseturno󰀨themain
powerswitch!
• A signal lamp 230V, max. 40W
can be connected at terminals
X1:10/11.
230Va.c.
10 11 L N
X1
 Runtimecorrectionswitchedo󰀨(factorysetting) Operatingmode
+10sopen...switchedo󰀨...+10scloseadjustable [increment1]:
 Theruntimecorrectionisusedinhydraulicalsystemsinthereversalofthemovementdirectiontobalancethereaction
inertia(thetimeisneededforpressurebuild-up).Ifthehydraulicalbollardwillbereversedduringclosing,theendposi-
tion“open”maynotbereachedwiththeadjustedtime“runtimeOPEN”.Thisfailureiscanbesolvedbysettingalonger
intervallfor“runtimecorrection”forexample+3s.
 Positionmonitoring Operatingmode
deactivated
6–24hoursadjustable[increment6]:toavoidthesinkingofthecylinderwithhydraulicbollards,youcansetunder
themenupoint„Positionmonitoring“anintervall,inwhichthebollardswillbereadjusted.
 Operatingmode Connectionsandadjustments
 Lights/Lamps Connectionsandadjustments
Prewarning OPEN Light/Lamps
turnedo󰀨
1–30sadjustable: Beforeeachopeningmovementthe
signallamp/ashinglightisactivatedfortheadjusted
time..
Green phase 20s(factorysetting) Light/Lamps
5–120sadjustable[increment1]:durationofthegreenphase.
 Leavetime5s(factorysetting) Light/Lamps
1–60sadjustable[increment1]:timetoleavethetra󰀩clightintermediatearea.
 Tra󰀩clightgateCLOSED Light/Lamps
OFF:redtra󰀩clightdoesnotilluminateinclosedposition.
Constantred:redtra󰀩clightilluminatesalsoinclosedposition.
 Tra󰀩clightlogic Light/Lamps
bothsidesgreen:bothtra󰀩clightsilluminateinopenpositionGREEN,regardlessofwhichsidehasbeengiventhe
greenrequest.
onesidegreen: onlythetra󰀩clightilluminatesinopenpositionGREEN,fromthesidefromwherethegreenrequest
hasbeenrequested.
 Warning
• Beforeconnectionworkspleaseturno󰀨themainpowerswitch!
• Safetyrulespleaseseepage11!

tousek / EN_ST40A_02 / 27. 01. 2020 - 19 -
 Serviceinterval Peripherials
notactive
1000-50000cyclesadjustable[increment1000]:Thecountofthecyclesuntilthenextservice.Ifthecyclescounter
reachesthistarget,theserviceoutputisundervoltage(24Vd.c.)(terminalblockX1clapms:53(+)/54(-))
 Servicereset Peripherials
NO
YES:Thenewcyclestatuswillbecalculated,sothecurrentcyclestatusandtheadaptedserviceintervallwillbeadded.
ThesignaloutputwillbezeropotentialuntilthecalculatedService-cycle-statusisreached.
Peripherials Connectionsandadjustments
 Serviceoutput
• Incaseofpendingbollardservice,thereisontheservice
output(term.X1:+/–) a 24Vd.c.voltageforindicator
lightsorsimilar.
• Iftheserviceispendingornot,dependsontheservice-intervallsettingsandonthe„service-reset“date.Thecomple-
tedcycleswillberecordedbythecyclecounter.Thisstatusofthecyclecounterwillbethe„service-intervall“ifyoudo
the„service-reset“.Itdeterminiestheamountofthecyclesuntilthenextservicedate,Ifthecyclecounterreachesthis
targetstatus,theserviceoutputwillbeundervoltageuntilyoumakea„service-reset“oryousettheserviceintervallto
 „NOTACTIVE“(=factorysettings).
 Tra󰀩clight(terminalsX1:inside:RED:6/98,GREEN:6/96,outside:RED:6/99,GREEN:6/97)
• ATTENTION:Beforeconnectionworkspleaseturno󰀨themainpowerswitch!
• On the tra󰀩c light (terminal block X1) output can be connected two RED/
GREENtra󰀩clights(230V,max.60W). see picture
230Vmax.60W
light outside
red
green
6
98
6
96
6
99
6
97
red
green
light inside
X1
service
+–
–
+
Service output
(24V / max. 1W)

-20- tousek / EN_ST40A_02 / 27. 01. 2020
Note:Thefactorysettingsofthesinglemenu
pointsaremarkedwith inthismanual
$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$
I P C S Pi Po 12
o o o oo
$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$
I P C S Pi Po 12
o o o - - oo
Diagnosis Connectionsandadjustments
 Statusdisplay Diagnosis
Statusdisplayontextdisplayforinputslikephotocell,contactedge,stopswitch,impulseswitch....
I impulsebutton  notinuse
P partialopening  notinuse
C CLOSE-button  notinuse
S STOP-button
Pi photocellinside
Po photocelloutside
1 inductionloop1
2 inductionloop2
 Factorysetting Diagnosis
NO:noresetbacktofactorysettings
YES: resetbacktofactorysettingsanddeletethe
adjustedlimits.Theendposistions(limits)willbe
redeterminedafterimpulse.
 Softwareversion Diagnosis
showsthesoftwareversionondisplay
 Serialnumber Diagnosis
showstheserialnumberontextdisplay
 operatingtime Diagnose
showsthecompletedcycles
Protocol Diagnosis
showstheprotocollistondisplay: alleventsthattakeplaceareprotocolledinthislist.
withthebuttons+and-thesingleeventscanbeseen:
STOPP-buttonandphotocellinside/outsidenottriggered
Allotherinputsarenotactive.
e.g.
$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$
T -00 00:00:00.0
Event
With* theprotocolbeginning
hencetheendisshown
eventtype
Timesincethelastevent:
DAYS HOURS:MINUTES:SECONDS
STOPP-buttonandInnerphotocellaretrigered.
Outerphotocellistnottriggered.
Allotherinputsarenotactive.
$ Status:nottriggered
$- Status:triggered
$x Status:contactstripnotconnectedordefect
$o Status:contactstriporphotocelldeactivatedinmenu