VIPA System 200V IM Series User manual

Manual
VIPA System 200V
IM
Order No.: VIPA HB97E_IM
Rev. 06/29

Lerrzeichen

Manual VIPA System 200V About this manual
Subject to change to cater for technical progress.
The information contained in this manual is supplied without warranties.
The information is subject to change without notice.
© Copyright 2006 VIPA, Gesellschaft für Visualisierung und Prozess-
automatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach,
Tel.: [phone]
Fax.: [phone]
EMail: [email protected]
http://www.vipa.de
Hotline: [phone]
All rights reserved
The contents of this manual were verified with respect to the hard- and
software.
However, we assume no responsibility for any discrepancies or errors. The
information in this manual is verified on a regular basis and any required
corrections will be included in subsequent editions.
Suggestions for improvement are always welcome.
VIPA, System 100V, System 200V, System 300V and System 500V
are registered trademarks of VIPA Gesellschaft für Visualisierung und
Prozessautomatisierung mbH.
SIMATIC, STEP und S7-300
are registered trademarks of Siemens AG.
Any other trademarks referred to in the text are the trademarks of the
respective owner and we acknowledge their registration.
Disclaimer of
liability
Trademarks

About this manual Manual VIPA System 200V
Subject to change to cater for technical progress.
About this manual
This manual describes the System 200V IM modules that are available
from VIPA. In addition to the product summary it contains detailed
descriptions of the different modules. You are provided with information on
the connection and the utilization of the System 200V IM modules. Every
chapter is concluded with the technical data of the respective module.
Chapter 1: Basics
This introduction presents the VIPA System 200V as a centralized as well
as decentralized automation system.
The chapter also contains general information about the System 200V, i.e.
dimensions, installation and operating conditions.
Chapter 2: Assembly and installation guidelines
This chapter provides all the information required for the installation and
the hook-up of a controller using the components of the System 200V.
Chapter 3: Profibus-DP
This chapter contains a description of Profibus applications for the System
200V. The text describes the configuration of the VIPA Profibus master and
slave modules as well as a number of different communication examples.
Chapter 4: Interbus
This chapter contains all the information that is required to provide a
connection between the System 200V peripherals and Interbus. It contains
descriptions of the construction, commissioning and the configuration of
the Interbus coupler.
Chapter 5: CAN bus CANopen
This chapter deals with the VIPA CANopen slave and related CAN bus
applications. The structure of the program and the configuration of CAN
slaves is explained by means of examples.
Chapter 6: DeviceNet
This chapter contains a description of the VIPA DeviceNet coupler. A
description of the module is followed by an example of the configuration of
the DeviceNet coupler and the configuration of the System 200V modules
in the DeviceNet manager of Allen - Bradley. The chapter is concluded with
an overview of diagnostic messages and Profibus interfacing options.
Overview

Manual VIPA System 200V About this manual
Subject to change to cater for technical progress.
Chapter 7: SERCOS
Content of this chapter is the description of the SERCOS coupler from
VIPA. Another part of this chapter is the project engineering of the
SERCOS coupler and the parameterization of the System 200V modules.
Chapter 8: Ethernet coupler
Content of this chapter is the description of the Ethernet coupler
IM 253NET from VIPA. It contains all information for installation and
commissioning of the Ethernet coupler.
Chapter 9: Bus expansion modules IM 260 - IM 261
In this chapter follows the description of the bus expansion module IM 260
and IM 261 that is used to split a single System 200V row over up to 4
rows.

About this manual Manual VIPA System 200V
Subject to change to cater for technical progress.

Manual VIPA System 200V Contents
HB97E - IM - Rev. 06/29 i
Contents
User considerations.................................................................................1
Safety information....................................................................................2
Chapter 1 Basics..............................................................................1-1
Safety information for Users................................................................. 1-2
Overview .............................................................................................. 1-3
Components......................................................................................... 1-4
General description System 200V ........................................................ 1-5
Chapter 2 Assembly and installation guidelines............................2-1
Overview .............................................................................................. 2-2
Assembly.............................................................................................. 2-5
Wiring................................................................................................... 2-8
Assembly dimensions......................................................................... 2-10
Installation guidelines ......................................................................... 2-12
Chapter 3 Profibus DP .....................................................................3-1
System overview .................................................................................. 3-2
Basics .................................................................................................. 3-5
IM 208DP - Master - Structure............................................................ 3-13
IM 208DP - Master - Deployment at CPU 21x .................................... 3-17
IM 208DP - Master - Project engineering ........................................... 3-18
IM 208DP - Master - Slave operating mode........................................ 3-27
IM 208DP - Master - Overall reset ...................................................... 3-31
IM 208DP - Master - Firmware update ............................................... 3-32
IM 253-1DPx0 - DP-V0 slave - Structure ............................................ 3-34
IM 253-2DP20 - DP-V0 slave with DO 24xDC 24V - Structure ........... 3-37
IM 253-2DP50 - DP-V0 slave (redundant) - Structure ........................ 3-41
IM 253-xDPx0 - DP-V0 slave - Block diagram .................................... 3-44
IM 253-xDPx0 - DP-V0 Slave - Project engineering ........................... 3-45
IM 253-xDPx0 - DP-V0 slave - Parameters ........................................ 3-47
IM 253-xDPx0 - DP-V0 slave - Diagnostic functions........................... 3-48
IM 253-xDPx1 - DP-V1 slave - Structure ............................................ 3-55
IM 253-xDPx1 - DP-V1 slave - Block diagram .................................... 3-59
IM 253-xDPx0 - DP-V1 slave - Project engineering ............................ 3-60
IM 253-xDPx1 - DP-V1 slave - Parameters ........................................ 3-62
IM 253-xDPx1 - DP-V1 slave - Diagnostic functions........................... 3-67
IM 253-xDPx1 - DP-V1 slave - Firmware update ................................ 3-75
IM 253-xDPx1 - DP-V1 slave - I&M data ............................................ 3-76
Installation guidelines ......................................................................... 3-78
Commissioning................................................................................... 3-88
Using the diagnostic LEDs ................................................................. 3-89
Sample projects for Profibus communication ..................................... 3-90
Technical data.................................................................................... 3-98

Contents Manual VIPA System 200V
ii HB97E - IM - Rev. 06/29
Chapter 4 Interbus............................................................................4-1
System overview .................................................................................. 4-2
Basics .................................................................................................. 4-3
IM 253IBS - Interbus coupler - Structure .............................................. 4-7
Connection to Interbus ....................................................................... 4-10
Deployment with Interbus ................................................................... 4-11
Commissioning................................................................................... 4-15
Technical data.................................................................................... 4-18
Chapter 5 CANopen..........................................................................5-1
System overview .................................................................................. 5-2
Basics .................................................................................................. 5-4
IM 208CAN - CANopen master - Structure........................................... 5-6
IM 208CAN - CANopen master - Project engineering........................... 5-8
IM 208CAN - CANopen master - Firmware update............................. 5-15
IM 208CAN - CANopen master - Mode .............................................. 5-16
IM 208CAN - CANopen master - Process image................................ 5-17
IM 208CAN - CANopen master - Messages ....................................... 5-19
IM 208CAN - CANopen master - Object directory .............................. 5-24
IM 253CAN - CANopen slave - Structure ........................................... 5-38
IM 253CAN, DO 24xDC 24V - Structure............................................ 5-43
IM 253CAN - CANopen slave - Fast introduction................................ 5-47
IM 253CAN - CANopen slave - Baudrate and module-ID ................... 5-51
IM 253CAN - CANopen slave - Message structure............................. 5-52
IM 253CAN - CANopen slave - PDO .................................................. 5-54
IM 253CAN - CANopen slave - SDO .................................................. 5-58
IM 253CAN - CANopen slave - Object directory................................. 5-60
IM 253CAN - CANopen slave - Emergency Object........................... 5-101
IM 253CAN - CANopen slave - NMT - network management........... 5-102
Technical data.................................................................................. 5-104
Chapter 6 DeviceNet.........................................................................6-1
System overview .................................................................................. 6-2
Basics .................................................................................................. 6-3
IM 253DN - DeviceNet coupler - Structure ........................................... 6-5
Configuration by means of the DeviceNet-Manager ............................. 6-8
Specifying baudrate and DeviceNet address........................................ 6-9
Test in conjunction with the DeviceNet............................................... 6-10
Module configuration in the DeviceNet-Manager ................................ 6-11
I/O addressing of the DeviceNet scanner ........................................... 6-16
Diagnostics......................................................................................... 6-17
Technical data.................................................................................... 6-22
Chapter 7 SERCOS - Spare part......................................................7-1
System overview .................................................................................. 7-2
Basics .................................................................................................. 7-3
IM 253Sercos - SERCOS coupler - Structure....................................... 7-5
Basic parameterization via address adjuster ........................................ 7-8
SERCOS Identifier ............................................................................. 7-10
Example for the automatic ID assignment .......................................... 7-13
Technical Data ................................................................................... 7-22

Manual VIPA System 200V Contents
HB97E - IM - Rev. 06/29 iii
Chapter 8 Ethernet coupler .............................................................8-1
System overview .................................................................................. 8-2
Basics .................................................................................................. 8-3
Planning a network............................................................................... 8-7
IM 253NET - Ethernet coupler - Structure ............................................ 8-9
Access to the Ethernet coupler........................................................... 8-11
Principle of the automatic address allocation...................................... 8-14
Project engineering under WinNCS.................................................... 8-15
Diagnosis and test via Internet Browser ............................................. 8-16
ModbusTCP ....................................................................................... 8-20
Modbus function codes ...................................................................... 8-21
Siemens S5 Header Protocol ............................................................. 8-26
Principle of Alarm handling................................................................. 8-28
Programming sample ......................................................................... 8-32
Technical data.................................................................................... 8-33
Chapter 9 Bus expansion modules IM 260 - IM 261.......................9-1
Field of application ............................................................................... 9-2
Wiring................................................................................................... 9-3
Status indication................................................................................... 9-4
Technical data...................................................................................... 9-5
Appendix................................................................................................A-1
Index ....................................................................................................A-1

Contents Manual VIPA System 200V
iv HB97E - IM - Rev. 06/29

Manual VIPA System 200V User considerations
HB97E - IM - Rev. 06/29 1
User considerations
This manual describes the modules that are suitable for use in the System
200V. It contains a description of the construction, project implementation
and the technical data.
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
• an index at the end of the manual.
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Safety information Manual VIPA System 200V
2 HB97E - IM - Rev. 06/29
Safety information
The System 200V is constructed and produced for:
• all VIPA System 200V components
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Modification to the process control system should only be carried out
when the system has been disconnected from power!
• Installation and modifications only by properly trained personnel
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Manual VIPA System 200V Chapter 1 Basics
HB97E - IM - Rev. 06/29 1-1
Chapter 1 Basics
The focus of this chapter is on the introduction of the VIPA System 200V.
Various options of configuring central and decentral systems are presented
in a summary.
The chapter also contains the general specifications of the System 200V,
i.e. dimensions, installation and environmental conditions.
Below follows a description of:
• Introduction of the System 200V
• General information, i.e. installation, operational safety and
environmental conditions
Topic Page
Chapter 1 Basics..............................................................................1-1
Safety information for Users................................................................. 1-2
Overview .............................................................................................. 1-3
Components......................................................................................... 1-4
General description System 200V ........................................................ 1-5
Overview
Content

Chapter 1 Basics Manual VIPA System 200V
1-2 HB97E - IM - Rev. 06/29
Safety information for Users
VIPA modules make use of highly integrated components in MOS-
technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges:
The symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatically sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable. Modules that have been damaged by electrostatic discharges
may fail after a temperature change, mechanical shock or changes in the
electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatically sensitive modules.
Modules have to be shipped in the original packing material.
When you are conducting measurements on electrostatically sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatically sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatically sensitive modules.
Handling of
electrostatically
sensitive modules
Shipping of
electrostatically
sensitive modules
Measurements
and alterations on
electrostatically
sensitive modules

Manual VIPA System 200V Chapter 1 Basics
HB97E - IM - Rev. 06/29 1-3
Overview
The System 200V is a modular automation system for centralized and
decentralized applications requiring low to medium performance
specifications. The modules are installed directly on a 35mm DIN rail. Bus
connectors inserted into the DIN rail provide the interconnecting bus.
The following figure illustrates the capabilities of the System 200V:
System 200V
decentral
Periphery
Dig. IN / Dig. OUT / Anal. IN / Anal. OUT / FM / CP / CM
DP 200V PC 200V PLC 200V
central
Profibus
Interbus
CANopen
DeviceNet
SERCOS
Ethernet PC-CPU PLC-CPU
for STEP®5 from Siemens
PLC-CPU
for STEP®7 from Siemens
The System 200V

Chapter 1 Basics Manual VIPA System 200V
1-4 HB97E - IM - Rev. 06/29
Components
The System 200V series consists of a number of PLC-CPUs. These are
programmed in STEP5 or STEP7 from Siemens.
CPUs with integrated Ethernet interfaces or additional serial interfaces
simplify the integration of the PLC into an existing network or the
connection of additional peripheral equipment.
The application program is saved in Flash or an additional plug-in memory
module.
The PC based CPU 288 can be used to implement operating/monitoring
tasks, control applications or other file processing applications.
The modules are programmed in C++ or Pascal.
The PC 288-CPU provides an active interface to the backplane bus and
can therefore be employed as central controller for all peripheral and
function modules of the VIPA System 200V.
With the appropriate expansion interface the System 200V can support up
to 4 rows.
In combination with a Profibus DP master and slave the PLC-CPUs or the
PC-CPU form the basis for a Profibus-DP network in accordance with DIN
19245-3. The DP network can be configured with WinNCS VIPA
configuration tool res. Siemens SIMATIC Manager.
Other fieldbus systems may be connected by means of slaves for Interbus,
CANopen, DeviceNet, SERCOS and Ethernet.
A large number of peripheral modules are available from VIPA, for example
digital as well as analog inputs/outputs, counter functions, displacement
sensors, positioners and serial communication modules.
These peripheral modules can be used in centralized as well as
decentralized mode.
The functionality of all VIPA system components are available via different
GSD-files.
For the Profibus interface is software standardized, we are able to
guarantee the full functionality by including a GSD-file using the Siemens
SIMATIC Manager.
For every system family there is an own GSD-file. Actual GSD files can be
found at ftp.vipa.de/support.
Centralized
system
Decentralized
system
Peripheral
modules
Integration over
GSD File

Manual VIPA System 200V Chapter 1 Basics
HB97E - IM - Rev. 06/29 1-5
General description System 200V
• Standard 35mm DIN rail
• Peripheral modules with recessed labelling
• Dimensions of the basic enclosure:
1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3
2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3
Please note that you can only install header modules, like the CPU, the PC
and couplers into plug-in location 1 or 1 and 2 (for double width modules).
12
4
3
D
V
I
M
E
M
O
R
Y
K
B
D
NET
X2
34
VIPA 288-2BL10
PC 288
C
O
M
1
ON
PW
RN
BA
OFF
M
O
U
S
E
D
C
24
V
+
-
PW
ER
RD
BA
IM 253 CAN
ADR.
X5
67
VIPA 253-1CA00
DC24V
+
-
1
2
01
DI 8xDC24 V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1B F00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24 V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
Clack
• Wiring by means of spring pressure connections (CageClamps) at the
front-facing connector, core cross-section 0.08...2.5mm2or 1.5 mm2
(18pole plug)
• Complete isolation of the wiring when modules are exchanged
• Every module is isolated from the backplane bus
• ESD/Burst acc. IEC 61000-4-2 / IEC 61000-4-4 (to level 3)
• Shock resistance acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
• Operating temperature: 0 ... +60°C
• Storage temperature: -25 ... +70°C
• Relative humidity: 5 ... 95% without condensation
• Ventilation by means of a fan is not required
Structure/
dimensions
Installation
Reliability
Environmental
conditions
[1] Header modules, like
PC, CPU, bus coup-
lers (double width)
[2] Header module
(single width)
[3] Peripheral module
[4] Guide rails
Note
A maximum of 32 modules can
be connected at the back
plane bus. Take attention that
here the maximum sum cur-
rent of 3.5A is not exeeded.
Please install modules with a
high current consumption
directly beside the header
module.

Chapter 1 Basics Manual VIPA System 200V
1-6 HB97E - IM - Rev. 06/29

Manual VIPA System 200V Chapter 2 Assembly and installation guidelines
HB97E - IM - Rev. 06/29 2-1
Chapter 2 Assembly and installation guidelines
This chapter contains the information required to assemble and wire a
controller consisting of Systems 200V components.
Below follows a description of:
• a general summary of the components
• steps required for the assembly and for wiring
• EMC guidelines for assembling the System 200V
Topic Page
Chapter 2 Assembly and installation guidelines............................2-1
Overview .............................................................................................. 2-2
Assembly.............................................................................................. 2-5
Wiring................................................................................................... 2-8
Assembly dimensions......................................................................... 2-10
Installation guidelines ......................................................................... 2-12
Overview
Content

Chapter 2 Assembly and installation guidelines Manual VIPA System 200V
2-2 HB97E - IM - Rev. 06/29
Overview
The modules are installed on a carrier rail. A bus connector provides inter-
connections between the modules. This bus connector links the modules
via the backplane bus of the modules and it is placed into the profile rail
that carries the modules.
You may use the following standard 35mm profile rail to mount the System
200V modules:
35 mm
27 mm
15 mm
1,5 mm
35 mm
27 mm
7,5 mm
1 mm
System 200V modules communicate via a backplane bus connector. The
backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4-
or 8tier width.
The following figure shows a 1tier connector and a 4tier connector bus:
The bus connector is isolated and has to be inserted into the profile rail
until it clips in its place and the bus connections protrude from the rail.
General
Profile rail
Bus connector