Town & Country Fireplaces TC36D2 ARCH User manual

TC36D2 & TC36D2 ARCH
INSTALLATION MANUAL
Visit www.townandcountry.net for the most recent version of this manual
WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
•Donotuseanyphoneinyourbuilding.
• Immediatelycallyourgassupplierfrom
a neighbour’s phone. Follow the gas
supplier’s instructions.
• Ifyoucannotreachyourgassuppliercall
the re department.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located,manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certied kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
100817-44 TC36_D & TC36_DAR. ver 2 5056.427D2
MODEL: TC36 & TC36ARCH
SERIES D - Version 2
MODULAR DIRECT VENT
FIREPLACE
INSTALLATION MANUAL

Table of Contents
Caution ...................................................................................... 3
Safety ........................................................................................ 3
Important Note for the Commonwealth of Massachusetts ....... 4
Fireplace Dimensions ................................................................ 5
Minimum Clearances to Combustible Material ......................... 6
Installation Requirements .......................................................... 7
Manufactured (Mobile) Home .................................................... 7
Door Frame Removal ................................................................ 7
Top Standoffs ............................................................................ 8
Locating The Fireplace .............................................................. 8
Framing and Finishing ............................................................... 9
TC 36D Minimum ..................................................................... 10
Combustible Framing Dimensions .......................................... 10
TC 36D Arch Minimum
Combustible Framing Dimensions .......................................... 10
TC36 Steel Stud Framing Kits
(regular and arched) ................................................................. 12
Fixed Lintel .............................................................................. 14
Framing Kit Adjustment.................................................... 14
Lintel knock outs.............................................................. 14
Hearth Extension ..................................................................... 15
Fireplace Facing Allowance ........................................... 15
Electrical .................................................................................. 16
Installation ........................................................................ 16
Wall Switch and Remote Control ............................................ 17
Wall Switch to IFC Communication Cable Continuity Check .. 17
Selecting Natural Vent and Power Vent Modes ....................... 18
Home Automation ................................................................... 19
Gas Supply .............................................................................. 20
Gas Pressure Check ................................................................ 20
Venting ..................................................................................... 21
Wall Termination Venting ......................................................... 21
Wall thimble:..................................................................... 22
Town & Country approved vent system components ...... 22
Vent pipe: ......................................................................... 23
Wall vent terminal:............................................................ 23
Wall Termination Venting Chart ............................................... 24
Roof Termination Venting Chart ............................................... 25
Ceiling Opening:............................................................... 26
Ceiling Firestop: ............................................................... 26
Vent Pipe: ......................................................................... 26
Roof Support Bracket: ..................................................... 26
Roof Vent Terminal: .......................................................... 27
Vent Terminal Clearance .......................................................... 28
Vent Terminal Minimum Clearances ........................................ 28
Roof Pitch Table .............................................................. 28
Vent Pipe Sealant .................................................................... 29
Insulated Collar Shield (Included) ............................................ 29
Vent Restrictor Adjustment ..................................................... 30
Wall Shield/ Ceiling Firestop Thimble....................................... 31
Roof Termination Kit ................................................................ 31
Wall Termination Kit ................................................................. 31
Vent Pipe Dimensions ............................................................. 32
Vent Offset Chart ..................................................................... 33
Firebox Panels Installation ...................................................... 34
TC36 & TC36 Arch Panel Sets ......................................... 34
Finishing Touch Trim Kit Instructions ....................................... 35
Linking Remote Handset to the Fireplace ............................... 36
Step 1: Procedure for linking / pairing wall
switch to replace............................................................ 36
Step 2: Procedure for linking / pairing the
wall switch to remote handset ......................................... 37
Maintenance ............................................................................ 38
Glass Panel: ..................................................................... 38
Annual Inspection:............................................................ 38
Periodically:...................................................................... 38
TC36 D Replacement Parts ..................................................... 39
TC36.DAR Replacement Parts ................................................ 40
Replacement Parts – Valve Control System ............................ 41
Wiring Diagram ........................................................................ 42
Rating Label ............................................................................ 43
2TC36_D & TC36_DAR.ver2_100817-44
5056.427D2
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed for the protection of children and
other at-risk individuals.

FOR YOUR SAFETY - Do not install or operate your Town & Country replace
without rst reading and understanding this manual. Any installation or
operational deviation from the following instructions voids the Town & Country
FireplacesTM Warranty and may prove hazardous.
This appliance and its individual shut off valve must be disconnected from
gas supply piping system during any pressure testing of that system at test
pressures in excess of 1/2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing
its individual manual shut off valve during any pressure testing of the gas
supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a
couple of hours. This is due to the curing of paints, sealants and lubricants
used in the manufacturing process. This condition is temporary. Open doors
and windows to ventilate area. Smoke and fumes caused by the curing
process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a
qualied service technician to inspect the replace and to replace any part of
the control system and any gas control which has been under water.
Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns
or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young chil-
dren, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk
individuals in the house. To restrict access to a replace or stove, install an adjustable safety gate to keep toddlers,
young children, and other at-risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a
hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should be inspected before use and
at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any
damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any
improper operation or installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.
35056.427D2
TC36_D & TC36_DAR.ver2_100817-44
We recommend that our gas
hearth products be installed
and serviced by profession-
als who are certied in the
United States by the National
Fireplace Institute® (NFI) as
NFI Gas Specialists
Caution
Safety

From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all s ide wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet
above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor
level where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired
carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal
vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the
installation of hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)
(a) 1 through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the
following requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
Important Note for the Commonwealth of Massachusetts
4TC36_D & TC36_DAR.ver2_100817-44
5056.427D2

38 1/2"
47 7/8"
32 1/2"
3 5/8"
32 1/2"
26 7/16"
36 1/8"
24 5/8"
47 3/8"
26 1/16"
38 1/2"
Figure 2: TC 36D Arch Fireplace dimensions.
47 3/4"
32 1/2"
3 5/8"
38 1/2"
36 1/8"
32 1/2"
26 7/16"
38 1/2"
47 3/8"
26 1/16"
24 5/8"
Figure 1: TC 36D Fireplace dimensions.
55056.427D2
TC36_D & TC36_DAR.ver2_100817-44
Fireplace Dimensions

Minimum Clearances:
Side standoffs .................................................... 0 in. (0 mm)
Back standoffs ................................................... 0 in. (0 mm)
Top standoffs...................................................... 0 in. (0 mm)
Bottom of appliance........................................... 0 in. (0 mm)
Adjacent side wall .............................................. 4 in. (102 mm)
Ceiling to appliance.......................................... 24 in. (610 mm)
*Mantel to appliance................................... (Figure 3)
**Maximum Mantel extension..................... (Figure 4)
Mantel support ................................................... 4 in. (102 mm)
Vertical vent pipe ........................................1 3/4" in. (45 mm)
Horizontal Vent pipe (Top, sides and bottom)1 3/4" in. (45 mm)
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
Mantel Clearance Chart
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS
AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #14 & 15
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE
MATERIAL, ELECTRICAL WIRING OR GAS
PLUMBING IN THIS AREA.
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
STANDOFFS
STEEL FRAMING
FIREPLACE FRONT
TOP OF LINTEL BAR
A
B
C
D
E
F
Figure 3: TC 36 Mantle clearances.
24”
32 1/2”
4”
MANTEL
ADJACENT WALL
OR MANTEL
SUPPORT
CEILING
UNIT MAY BE RECESSED UP TO 4 1/2” WITH
NON-COMBUSTIBLE MASONRY TYPE
MATERIAL
**
*
Figure 4: TC 36D Mantle.
6TC36_D & TC36_DAR.ver2_100817-44
5056.427D2
Minimum Clearances to Combustible Material

The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in
Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualied
(licensed or trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "rst sale". Consult
local codes for approval. The replace must be fastened in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's
Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA).
Warning: Turn off the fireplace, and allow ample time for the unit to cool before proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The glass door frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.
1. Remove safety barrier screen (Figure 5) by prying the top portion of the screen toward you, then lift the screen from
its tabs (inset) located at the base of the window frame.
2. Remove the TC Finishing Touch Trim Kit from the glass door frame. (If installed)
3. Using a screwdriver (Figure 6) or other similar object, push against the notch in the top of the latch and grab the bot-
tom of the latch handle as it protrudes (Figure 7). Lift handle until latch hook disengages. Repeat for other side while
holding glass door so that it does not tip out.
4. Tilt the top of the glass door frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and
out to disengage from its bottom track.
5. Place the glass door frame in a safe place to avoid damage.
6. Reassemble in reverse order. Latch handle should snap into place and be ush with glass door frame when engaged
correctly.
7. Reinstall trim kit if required.
8. Reinstall safety barrier screen.
TIP:
To ensure glass door is
properly latched, grasp the
top left and right sides of the
glass frame. Under moderate
pressure it should pull forward
and return to original position
evenly on both sides.
Figure 5: Safety barrier screen. Figure 6: Accessing handle.
HANDLE
Figure 7: Handle.
75056.427D2
TC36_D & TC36_DAR.ver2_100817-44
Installation Requirements
Manufactured (Mobile) Home
Door Frame Removal

The top standoffs are shipped loose inside the replace and must be installed on top of the replace (Figure 8).
Do this once the replace is in position.
In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent
system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a
corner, a built-in wall or a wall projection (Figure 9). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Figure 3 & Figure 4.
TOP STANDOFFS
Figure 8: TC 36D Standoffs.
Figure 9: TC36 Possible locations.
8TC36_D & TC36_DAR.ver2_100817-44
5056.427D2
Top Standoffs
Locating The Fireplace

Note: The fireplace should be in place
and venting installed before framing
in or building an enclosure around the
unit.
The Town & Country replace must be
framed in as described below or totally
enclosed with non-combustible material,
such as facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4"
will allow the nishing surface to be ush
with the front of the unit. If preferred,
additional masonry type non-combustible
material can be installed above and to the
sides outward up to 4 1/2 inches of the
appliance. The nishing material must not
interfere with glass door frame access.
A Steel Stud Framing Kit is supplied with
the replace and must be used unless the
replace is totally enclosed with
non-combustible material. Assemble the
framing kit as per the instructions on
pages 12 & 13 of this manual. Attach
the steel frame to the replace once the
replace is in its nal position. Secure the
steel frame to the framing brackets on
each side of the unit. Ensure that the studs
are set back far enough to allow for thick-
ness of nishing surface.
The sides, back and top of the replace
can be framed in up to the steel studs and
the replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combusti-
ble backing board, such as cement board
or its equivalent, must be used to sheet
in the front of the replace, extending 12"
above and 5 9/16" to the side of the fram-
ing edge bars (Figure 13). Standard sheet
rock (dry wall) may be used beyond this
point.
If the backing board is not to be nished
with other non-combustible material such
as tiles, it is recommended that top sec-
tions of the board be a single sheet of
calcium silicate board or its equivalent.
Taped and mudded joints may crack due
to the elevated temperatures.
Chase Insulation: When installing this
fireplace against a non-insulated exte-
rior wall or chase, it is recommended
that the outer walls be insulated to
same degree as other exterior walls.
Do not place fireplace directly against
the insulation. Cover the insulation
and plastic vapour barrier with a solid
surface, such as dry wall (sheet rock).
Consult local codes. Do not insulate
or use plastic vapour barrier within the
framing kit.
CAUTION: See Figure 15 BEFORE
PROCEEDING.
NOTE:
The chase must be properly
sealed at the ceiling level or
between oors in a multilevel
installation.
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING,
INSULATION, PLASTIC VAPOR BARRIER OR GAS
PLUMBING WITHIN THE STEEL STUD FRAMING
ALL OTHER FRAMING
CAN BE DONE WITH
CONVENTIONAL LUMBER
Steel stud framing kit dimensions
(Supplied with fireplace)
IT IS HIGHLY
RECOMMENDED THAT A
FULL HEADER BE
INSTALLED ABOVE THE
METAL FRAMING KIT
50 1/4"
48 1/16"
Figure 10: TC 36D with regular frame.
95056.427D2
TC36_D & TC36_DAR.ver2_100817-44
Framing and Finishing

20 7/8"
50 1/4"
29 1/2"
61 1/16"
62 5/8"
86 5/16"
48 1/8"
50 1/4"
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING
RANGE
23 7/8"
to
25 7/8"
26 1/2"
RANGE
1/2" - 2 1/2"
12 3/8"
FRAMING
LINTEL
50 1/4"
50 1/4"
20 15/16"
1/2"
86 5/16"
62 5/8"
61 1/16"
48 1/8"
50 1/4"
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCTION BEFORE FRAMING.
RANGE
23 7/8"
to
25 7/8"
26 1/2"
RANGE
1/2" - 2 1/2"
12 3/8"
FRAMING
LINTEL
50 1/4"
Figure 11: TC 36D Minimum combustible framing dimensions.
Figure 12: TC 36D Arch Minimum combustible framing dimensions.
10 TC36_D & TC36_DAR.ver2_100817-44
5056.427D2
TC 36D Minimum
Combustible Framing Dimensions
TC 36D Arch Minimum
Combustible Framing Dimensions

CALCIUM SILICATE
BOARD
If nishing the wall above the unit
with paint, the framing kit shipped
with the unit should be discarded.
Use full sheets of calcium silicate
board or equivalent and full length
metal studs to nish and frame
around the unit.
Calcium silicate board is a high
grade material with cement, quartz
and natural minerals as the main
raw materials. (Note: Calcium
Silicate is 1/2” thick)
CAUTION: Calcium Silicate board
can be damaged if dropped or
struck. Handle with care. Inspect
board prior to installation and do
not use if cracked.
NOTE: It is recommended to pre-
drill mounting holes in the board
prior to securing to the framing.
This will prevent the board from
cracking.
Figure 13: TC 36D Non combustible board dimensions.
Figure 14: Recessed installation detail. FULL SHEET OF A NON-COMBUSTIBLE
MATERIAL (NOT INCLUDED IN KIT)
Figure 15: Non combustible calcium
silicate board.
Non-combustible board detail
NON-COMBUSTIBLE
MATERIALS MUST EXTEND
12" ABOVE AND 5 9/16" TO
THE SIDES OF THE FRAMING
EDGES.
NON-COMBUSTIBLE
BOARD 12”
5 9/16”
NON-COMBUSTIBLE
RECESSED
INSTALLATION DETAIL
Recessed
Installation
4 1/2"
MAXIMUM
FACING DEPTH
NON-COMBUSTIBLE
BOARD
NON-COMBUSTIBLE
MATERIAL
STEEL STUD FRAME
FIREPLACE FRONT GLASS
11 5056.427D2
TC36_D & TC36_DAR.ver2_100817-44

FRONT
REAR
ARCHED STUD FRAMING KIT PARTS
TC36.BRFRKITA
REGULAR STUD FRAMING KIT PARTS
TC36.B2FRKITA
NOTE: AFTER FRAME IS ASSEMBLED,
MAKE SURE TO HAVE THE SIDE OF THE
FRAME WITHOUT THE SCREW HOLES
FACING TOWARD THE INSIDE OF THE
ROOM.
FLAT SIDE
OF FRAME
SIDE OF FRAME
WITH SCREW
HOLES
ITEM NO. DESCRIPTION QTY.
1 (NOT
SHOWN)
SCREWS.TEK 40
2 STUD SIDE. INNER 48” L 2
3 STUD VERT. OUTER 48” L 2
4 STUD VERT. CENTER 15 7/16” L 2
5 STUD HEADER, HORIZ. 49 7/8” 1
6 STUD PLATE, HORIZ. 41 1/4 “L 1
7 BASE PLATE 5 15/16” L 2
8 FRAMING PLATE 4
ITEM NO. DESCRIPTION QTY.
1 (NOT
SHOWN)
SCREWS. TEK 40
2 STUD SIDE. INNER 48” L 2
3 STUD VERT. OUTER 48” L 2
4 STUD VERT. CENTER 2
5 STUD HEADER, HORIZ. 49 7/8” 1
6 STUD PLATE, HORIZ. 41 1/4 “L 1
7 BASE PLATE 5 15/16” L 2
8 FRAMING PLATE 4
9 ARCH SUPPORT 2
5
6
4
2
3
8
7
9
ATTACHMENT
POINTS
ATTACHMENT
POINTS
Figure 16: TC 36D Framing with arch components.
12 TC36_D & TC36_DAR.ver2_100817-44
5056.427D2
TC36 Steel Stud Framing Kits
(regular and arched)

1. Top Frame Assembly
Lay out the inner (2) and outer (3)
vertical side studs, and vertical center
studs (4) on a large at surface.
Using the screws provided, attach the
upper header stud (5) and the stud
plate (6) to the vertical center studs (4)
(Figure 17 or Figure 18).
2. Attach Side Studs (Legs)
Attach the inner (2) and outer side
studs (3) to the top of the upper
header stud (5). (Figure 17 or Figure
18).
Fasten the inner and outer verti-
cal side studs (2 & 3) at the bottom
using the base plates (7) (Figure 17 or
Figure 18).
3. Archway Studs. (if using)
If including the archway, attach the
diagonal studs (9) (Figure 18) to the
lower horizontal studs and the inner
vertical studs.
Turn the assembled frame over to
access the remaining fastening
points.
4. Attach the Assembled Frame to the
unit.
Align the assembled frame to the unit
framing brackets. (Figure 19 or Figure
20). Attach at the fastening points
through the access holes in the outer
side studs. NOTE: Be sure that the
side of the frame with the screw holes
is facing the replace.
5. Secure to Existing Framing Secure the
frame assembly to existing framing
through the upper horizontal stud and
the stud plates.
6. Install Non-combustible Board Use
drywall screws to install the non-com-
bustible board (Figure 21) or (Figure
22).
3
7
4
3
2
9
6
8
8
5
Figure 18: TC 36D arched frame.
Figure 19: TC 36D regular frame
assembled.
Non-
combustible
board
Figure 22: TC 36D arched frame with
non-combustible board.
3
7
5
3
2
4
6
8
8
Non-
combustible
board
Figure 17: TC 36D regular frame.
Figure 20: TC 36D arched frame
assembled.
Figure 21: TC 36D regular frame with
non-combustible board.
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TC36_D & TC36_DAR.ver2_100817-44

14 TC36_D & TC36_DAR.ver2_100817-44
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Fixed Lintel
Framing
Brackets
Figure 23: TC36D2 Fixed lintel.
The lintel on the TC36D2 is in a xed
position on the replace and there is no
adjustment to move the lintel toward you
or away from you once the replace has
been located in its nal position. Instead,
the replace itself must be manoeuvered
so that the front face of the lintel deter-
mines the nal position of the replace.
The Framing Kit allows for a 1 7/8 inch
adjustment along the Framing Brackets.
Use this range to help determine the
front of the facing material.
The thickness of the facing material,
wether 1/2 inch calcium silicate board or
a rock facing must be taken into consid-
eration before settling on a nal position
of the replace. See “Fireplace Facing
Allowance” on page 15.
Framing Kit Adjustment
Range: 1 7/8”
Figure 24: Framing bracket. Figure 25: Knock outs for future TV Kit feature.
Lintel knock outs
There are six knock outs on top of the lintel. These
knock outs should remain in place and not knocked
out during installation. The knock outs are for a
future optional “TV KIT” which will allow a television
to be mounted above the replace while having the
heat from the replace re-directed to a vent which
will be located above the TV.

Caution: While a hearth extension is not required and combustible ooring
materials may be brought directly up to the replace, many materials (such as
wood ooring) may not tolerate the radiant heat from this replace, resulting
in discoloration, shrinking and cracking. For this reason, we suggest a non-
combustible hearth that is no more than 1” above the bottom of the replace.
If thicker, replace must be raised accordingly.
Caution: Hearth extensions thicker than 1” will interfere with the safety screen
and window frame when opening.
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TC36_D & TC36_DAR.ver2_100817-44
Hearth Extension
NON-COMBUSTIBLE
FINISH MATERIAL NON-COMBUSTIBLE
BUILDING MATERIAL MAY NOT
EXTEND PAST THIS POINT
SCREEN
DOOR
Figure 26: Facing edge location.
This replace is designed to nish
either ush with the facing material
or can be installed with a 4 1/2 inch
recess. See “Figure 14: Recessed
installation detail.” on page 11.
The replace can accommodate
facing material up to a thickness of
1 7/8 of an inch if installing ush.
Care should be taken to correctly
determine the facing material
thickness so that the replace is
positioned so that the front of the
replace is ush with the facing
material.
Facing material must not interfere
with the ability for the door or the
screen to open.
Fireplace Facing Allowance
Bottom of replace
Maximum
heigth of 1”
above bottom
of replace
Lintel
Hearth
Extention
Figure 27: TC36D2 Hearth extension.

Firebox access
panel
Figure 28: Access to rebox.
Vent Blower
wire - Blue
2 Nuetral
wires - Wires
Power In
wire - Black
Figure 29: Junction box wiring.
Transformer
Vacuum
switch
Inside access
panel
Gas
connector
Wall switch
connector
Junction box
Module
Interface board
Power vent
switch
Regulator
board
Figure 30: Valve assembly components.
The gas control system is located on the right hand side of the rebox
behind an access panel and the decorative rebox panel (if installed). The
replace is operated via a wall switch and a hand held remote control unit.
The wall switch is connected to the replace by a 40 ft. communication
cable supplied with the replace.
Installation
1. Place the replace in the desired location.
2. Remove the glass door frame from the replace.
3. Remove access panel from right hand side of the rebox (Figure 28).
4. Connect 110 V. AC electrical supply to the wires installed inside the
junction box (Figure 29). The replace is rated at 110 volts, 60Hz,
0.25A. The optional power vent kit is rated at 115 volts, 60Hz, 1.8A.
The electrical wires can be accessed from both inside and outside the
junction box by removing one of the two small access panels
(Figure 29) or (Figure 30).
5. Attach the wall switch to the framing in the desired location (40 ft is
supplied with replace).
6. Route the wall switch control cable (supplied) as required to the wall
switch (Figure 33).
7. Attach one end of the wall switch control cable to the wall control.
(Figure 33), and the other end to the interface board (Figure 30).
8. Insert the 4 supplied “AA” batter-
ies into the battery pack of the wall
switch (Figure 32).
9. If not already installed, install the
burner using the instructions sup-
plied with the burner kit.
10. Turn on the gas supply and check
that all connections are tight and
leak free.
11. Turn on gas and electrical supplies.
16 TC36_D & TC36_DAR.ver2_100817-44
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Electrical

Instructions for linking the wall switch to the remote control handset
can be found in the User manual that came with this Fireplace.
Figure 33: Wall switch - interface side.
Figure 31: Town & Country
wall switch.
Figure 32: Wall switch battery side.
If the wall switch is being connected to a Home Automation system, two cables will be used; the top cable
will go from the wall switch to the replace and the bottom cable will go from, the wall switch to the Home
Automation system (Figure 32) .
If not using a Home Automation system, only the upper cable will be used to go from the wall switch to the
replace (Figure 33).
Wall Switch to IFC Communication Cable Continuity Check
It is important that the continuity of the individual wires encased within the communication cable be checked
before the cable is plugged into both the wall switch and the IFC Module. This will ensure that the cable is
in good condition before the cable is walled in or otherwise covered up. Provided that no staples, screws
or nails accidentally impale the cable during the walling up process, or any cables have otherwise been cut,
the cable itself will be able to be ruled out as a possible cause should trouble shooting the wall switch be
required.
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TC36_D & TC36_DAR.ver2_100817-44
Wall Switch and Remote Control

The PV / NV (Power Vent / Natural Vent) switch (Figure 34) on the interface board (Figure 30) is set according to which
type of evacuating vent system is present. If the replace is vented without the assistance of a power vent, the switch
should be set to “NV”. If using a power vent, “PV” should be selected. Follow the instructions provided with the power
vent kit for proper installation.
Important Note:
When switching between PV and NV, both the electrical power supply to the replace must be turned off and the
backup batteries removed to properly re-set the module.
Figure 34: Vent mode selection switch.
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Selecting Natural Vent and Power Vent Modes

TO HOME
AUTOMATION
SYSTEM
NOTE:
• Digital I/O must be connected to a dry contact relay.
• Analog ame and light input through 0 - 10 volt DC
signal scaled as follows:
Low = 1 volt
High = 10 volts
NOTE:
When a signal has been supplied by the home automation system, the replace control
will repeat the signal every 2 hours or until a new command has been received.
The home automation feature supplied with this replace is capable
of controlling the ame and light on/off function with the use of a dry
contact relay common to home automation systems. Furthermore, the
ame and light level may be modulated from high to low using the
0 - 10 volt analog output available on most home automation systems.
(Figure 36) shows the wire designations required to connect the re-
place to a home automation system (wire not supplied).
Figure 35: Complete communication wiring.
Figure 36: Home automation side wiring diagram.
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TC36_D & TC36_DAR.ver2_100817-44
Home Automation

SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Figure 37: Test ports.
Correct gas pressure requirement:
Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Note: To test the gas pressure, turn off the gas supply before removing
the plug from the supply pressure test port or manifold pressure test
port.
Verify gas pressures with the replace lit and on the highest setting.
Please refer to the Burner Installation Manual for gas pressure testing
procedure.
Caution: The gas line should be installed by a qualied service person in accordance with all building codes. This section is intended
as a guide for qualied technicians installing this appliance. Consult local and / or national building codes before proceeding.
• Gas supply line access holes are located at the top and left sides of the Control Box. Gas valve inlet accepts a 3/8" N.P.T. tting.
Correct gas line diameter must be used to assure proper operation and pressure.
• NOTE: A sediment trap, as per national fuel gas code, must be installed in the gas supply line no more than 6 feet from
the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line from entering the
control valve.
• DO NOT HARD PIPE GAS LINE TO VALVE. A method of disconnecting the valve from the gas line such as a union or are tting
must be provided to allow for repair or replacement of the gas valve.
Check local codes for additional requirements.
1. Connect the gas supply to the valve (Figure 30).
2. Turn on the gas supply and check that all connections are tight and leak free.
Warning:
The access panel - including gasket, must be reinstalled after conversion / installation or ser-
vicing has been completed. Failure to do so will cause overheating and premature failure of the
control system.
20 TC36_D & TC36_DAR.ver2_100817-44
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Gas Supply
Gas Pressure Check