Toyota TNS 300 User manual

INSTALLATION INSTRUCTIONS
PART NUMBER
NAVIGATION KIT 08545-52800
Yaris (RHD) - MMC
FOR
**P1*R
(Production date 12/02 and 02/03)
TOYOTA NAVIGATION SYSTEM
Manual Ref. Nr. N3RP1/W-2-0 TOYOTA MOTOR CORPORATION

Yaris (P1) TNS 300
Yaris (RHD) - 305-05
Revision Record
Rev. NoDate Page Picture Update New Deleted steps
N3RP1/W-2-0 05-2005 23 27 120-pole connector / pin 19 -

Yaris (P1) TNS 300
Yaris (RHD) - 405-05
PRECAUTIONS
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION !
• Do not pinch the rear wiring or
harness in the tightened part.
• Be sure to disconnect the negative
(-) lead from the battery terminals.
• When passing the wires through the
dashboard or other panels, use a
grommet to ensure waterproofing.
• Protect the wiring with tape when it
is passed through a hole.
• When disconnecting the connectors,
be sure to grip the connector body.
Do not tug on the wiring.
• Do not forcibly pull any car wiring
harness. Rough tugging may result
in opened connections, or a broken
wire or harness.
•
Confirm that lamps, horn, wiper and
other car accessories operate normally.
• Protect your car with fender cov-
ers, seat and so on.
• Use the correct tool when tight-
ening bolts or nuts.
• Before drilling a hole, check that
the rear of the mounting wall is
clear.
• Be sure to firmly tighten
connectors and terminals.
• Before connecting the power
wiring to the battery, check the
wiring connections, harness,
etc. to see that they are properly
secured.
• Check body and trim near area of installation to be certain
no dirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert completely
Stop it !

Yaris (P1) TNS 300
Yaris (RHD) - 505-05
TABLE OF CONTENTS
Precautions ..................................................................................................................................................................... 4
Application Charts .......................................................................................................................................................... 6, 7
Component Parts ............................................................................................................................................................ 8
Required Parts ................................................................................................................................................................ 9
Wiring Connection .......................................................................................................................................................... 10
Installation Overview ...................................................................................................................................................... 11
Vehicle Disassembly ....................................................................................................................................................... 12
Installation of Computer ................................................................................................................................................. 17
Wire Harness Installation ............................................................................................................................................... 20
Installation of GPS Antenna ............................................................................................................................................ 26
Installation of Navigation Disc ........................................................................................................................................ 30
Post-Installation Inspection ............................................................................................................................................ 31
Reassembling ................................................................................................................................................................. 31

In-Dash CD-Changer TM0562 (08601-00907) Seat mount CD-Changer TM0461 (08601-00912)
H de-Away CD-Changer TM0461 (08601-00911) CD-Deck TF0411
(
08601-00906
)
Cassette Deck TM0300 (08690-00827) Nav
g
at on S
y
stem TNS300
(
08545-52800
)
1
Radio-less with cassette-cluster (dummy unit) - Dummy Radio/Cassette 08605-52811
2
Radio/Cassette M P-unit or -
08600-52822 -
3
Radio/Cassette + CD-Deck M P-unit or -
08600-52822 -
4
Radio/Cassette + CD-Changer M P-unit (1) -
M P-unit -
M P-unit or (2) F/K 08695-00803
08600-52822 (1) - 08600-52822 - 08600-52822 (2) F/K 08695-00803
5
Radio/Cassette + Navigation M P -unit or (3) -
08600-52822 (3) -
6
Radio/Cassette + CD-Deck + Navigation M P-unit or (3) -
08600-52822 (3) -
7
Radio/Cassette + CD-Changer + Navigation M P-unit (1) (3) -
M P-unit (3) -
08600-52822 (1) (3) - 08600-52822 (3) -
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
Vehicles with UDA c ssette-cluster (*)
AUDIO & NAVIGATION APPLICATION CHART
TMME-CA Division Dev. Dept. II - April 11st, 2003
Yaris MMC **P1*R
(*) Cassette-cluster: TMC 86220-52050-B0 / TMMF 86220-52040-B0 (**) CD-cluster: TMC 86220-52060-B0 / TMMF 86220-52030-B1 MOP: Factory installed option Subwoofer PZ426-B0250-00: Under the front right hand seat (if space available) Note (1): Under front right hand seat Note (2): Passenger seat mounting F/K 08695-00803 = Hanging seat mounting kit Note (3): Under front left hand seat
p. 1/2

In-Dash CD-Changer TM0562 (08601-00907) Seat mount CD-Changer TM0461 (08601-00912)
H de-Away CD-Changer TM0461 (08601-00911) CD-Deck TF0411
(
08601-00906
)
Cassette Deck TM0300 (08690-00827) Nav
g
at on S
y
stem TNS300
(
08545-52800
)
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO & NAVIGATION APPLICATION CHART
TMME-CA Division Dev. Dept. II - April 11st, 2003
Yaris MMC **P1*R
8
Radio-less - Cassette-Cluster (*) +
Dummy Radio/Cassette 08605-52811
9
Radio/CD M P-unit or -
08600-52831 -
10
Radio/CD + Cassette-Deck M P-unit or -
08600-52831 -
11
Radio/CD + CD-Changer M P-unit (1) -
M P-unit -
M P-unit or (2) F/K 08695-00803
08600-52831 (1) - 08600-52831 - 08600-52831 (2) F/K 08695-00803
12
Radio/CD + Navigation M P-unit or (3) -
08600-52831 (3) -
13
Radio/CD + Cassette-Deck + Navigation M P-unit or (3) -
08600-52831 (3) -
14
Radio/CD + Cassette Deck + CD-Changer + M P-unit (1) (3) - Navigation M P-unit (3) -
08600-52831 (1) (3) - 08600-52831 (3) -
15
Radio/CD + CD-Changer + Navigation M P-unit (1) (3) -
M P-unit (3) -
08600-52831 (1) (3) - 08600-52831 (3) -
Vehicles with UDA CD-cluster (**)
p. 2/2
(*) Cassette-cluster: TMC 86220-52050-B0 / TMMF 86220-52040-B0 (**) CD-cluster: TMC 86220-52060-B0 / TMMF 86220-52030-B1 MOP: Factory installed option Subwoofer PZ426-B0250-00: Under the front right hand seat (if space available) Note (1): Under front right hand seat Note (2): Passenger seat mounting F/K 08695-00803 = Hanging seat mounting kit Note (3): Under front left hand seat

Yaris (P1) TNS 300
Yaris (RHD) - 805-05
COMPONENT PARTS 08545-52800
3
2
8
9
1
5
6
7
10
11
No. Part name Quantity
COMPUTER 1
WIRE HARNESS 1
GPS ANTENNA 1
COMPUTER BRACKET 2
BOLT (M5x8) 4
WIRE CLAMP 2
FOAM TAPE 2
WIRE TIE 5
EARTH PLATE 1
BUTYL TAPE 4
11
10
9
8
7
6
5
3
2
1

Yaris (P1) TNS 300
Yaris (RHD) - 905-05
DVD-ROM
To be ordered separately.
Please refer to the list of available DVD-ROM for TNS300 Navigation System (Access to accessories).
OWNER’S MANUAL
To be ordered separately.
REQUIRED PARTS

Yaris (P1) TNS 300
Yaris (RHD) - 1005-05
WIRING CONNECTION
8P
1P
13P
8P
8P
18P
12P
10P
10P
Connection Method:
Splicing Connector
(Speed Sensor Wire)
Multi Display
Audio Assembly
No. Part name
COMPUTER
WIRE HARNESS
GPS ANTENNA WIRE
3
2
1
Vehicle Wire harness
Splicing Connector
(TX+ Wire) Splicing Connector
(TX- Wire)
1
3
2
Splicing Connector
(Reverse Sensor Wire)
GPS-antenna

Yaris (P1) TNS 300
Yaris (RHD) - 11 05-05
3
2
1
13
12
INSTALLATION OVERVIEW
GPS Antenna
Splicing connectors
WIRE HARNESS SUB-ASSEMBLY - SPEED LINE (VIOLET/WHITE)
WIRE HARNESS
ANTENNA WIRE
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)
13
3
2
12

Yaris (P1) TNS 300
Yaris (RHD) - 1205-05
3. Remove the combination meter
assembly .
: Screw (2x)
101
2
VEHICLE DISASSEMBLY
1. Remove the glove compartment door
assembly .
: Hook (2x)
1
Fig. 1
Fig. 2
Fig. 3
FOR ANALOG METER MODELS
2. Remove the instrument cluster finish
panel .
: Clip (2x)
: Hook (6x)
3
1
3
2
101

Yaris (P1) TNS 300
Yaris (RHD) - 13 05-05
Fig. 4
4. Remove the combination meter
assembly .
: Screw (4x)
101
2
FOR DIGITAL METER MODELS
Fig. 5
6. Remove the control knobs and the
centre cluster panel .
: Screw (3x)
102
5
6
Fig. 6
5. Remove the front ashtray .
4
2
101
4
6
5
102

Yaris (P1) TNS 300
Yaris (RHD) - 1405-05
Fig. 7
Fig. 8
7. Remove the audio assembly .
: Screw (4x)
103
7
9. Remove the front pillar garnish LH.
: Clip (2x)
9
Fig. 9
8. Remove the centre lower cover .
: Hook (1x)
: Clip (2x)
: Clips (1x)
104
8
7
103
8
104
9

Yaris (P1) TNS 300
Yaris (RHD) - 15 05-05
10. Remove the speaker grill .
: Hook (5x)
10
Fig. 10
Fig. 11
11. Remove the instrument panel speaker
.
: Screw (2x)
106
11
12. Remove the kick panel (L) and the
front door scuff plate (L) .
: Hook (3x)
: Clip (5x)
13
12
Fig. 12
10
11
106
12
13

Yaris (P1) TNS 300
Yaris (RHD) - 1605-05
Fig. 13
13. Remove the passenger seat .
: Bolt (4x)
: Cover (2x)
108
107
14
Remove and discard the storage box
underneath the seat (if equipped).
27
NOTE
Fasten the bolt with specified torque
when reassembling.
CAUTION
107
14
27
108

Yaris (P1) TNS 300
Yaris (RHD) - 17 05-05
INSTALLATION OF COMPUTER
1. Slit the carpet at the computer installa-
tion position.
Fig. 14
Fig. 15
250mm
60mm
Centre
60mm
Drill File
ø10
ø5 x 14
200mm
Punch
1
2
Centre
Centre
2. Remove the carpet and drill two pre-
holes and (Ø4mm) for screws
, at the position shown.
15
2
1
15

Yaris (P1) TNS 300
Yaris (RHD) - 1805-05
4. Install the computer bracket (2x).
: Screws (2x)
15
5
3. Cut and roll some tape and apply it
to the body at the position shown in the
illustration.
11
Centre
250mm
30mm
10mm
80mm
30mm
11
Fig. 16
Fig. 17
40mm
11
5
Apply the tape to fill the clearance
between the computer bracket and
the body.
5
11
CAUTION
Be sure that the computer bracket is
in position and does not rotate when
fixing the screw. Use screws only that
match the pre-hole size.
5
CAUTION
15

Yaris (P1) TNS 300
Yaris (RHD) - 19 05-05
5.
a) Restore the carpet.
b) Fit the computer to the computer
bracket using the set bolts .
: Bolt (M5x8) (4x)
6
6
5
1
Fig. 18
Bracket Installing Position
1
11
6
5

Yaris (P1) TNS 300
Yaris (RHD) - 2005-05
WIRE HARNESS INSTALLATION
Fig. 20
1. Cut the foam tape into 3 large pie-
ces and 16 small pieces as shown in
the illustration.
8
X3
X16
Fig. 19
3. Route the wire harness and speed
sensor wire uppwards.
12
2
Fig. 21
WIRE SPLICING CONNECTOR
INSTRUCTIONS
2.
a) Remove appropriate amount of tape
wrapping the vehicle side harness to be
connected.
b) Insert the vehicle harness to be con-
nected securely into the guide slit.
c) After inserting the vehicle side harness
into the guide slit, fix the splicing con-
nector , and lock it securely using a
plier until the connector clicks.
17
16
17
16 18
8
12
2
17