Toyota TNS 300 User manual

INSTALLATION INSTRUCTIONS
TOYOTA MOTOR CORPORATION
PART NUMBER
Manual Ref. Nr. 2N2RW3/W-1-0
FOR
**W3*R
TOYOTA NAVIGATION SYSTEM
MR2 (RHD)
NAVIGATION KIT 08545-00802, -00806

08-02
MR2 (W3) TNS 200/300
MR2 (RHD) - 2
PRECAUTIONS
• Do not pinch the rear wiring or har-
ness in the tightened part.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
• Be sure to disconnect the negative
(-) lead from the battery terminals.
• When passing the wires through the
dashboard or other panels, use a
grommet to ensure waterproofing.
• Protect the wiring with tape when it is
passed through a hole.
• When disconnecting the connectors,
be sure to grip the connector body.
Do not tug on the wiring.
• Do not forcibly pull any car wiring harness.
Rough tugging may result in opened con-
nections, or a broken wire or harness.
• Confirm that lamps, horn, wiper and
other car accessories operate normally.
• Protect your car with fender covers, seat
and so on.
• Use the correct tool when tightening
bolts or nuts.
• Before drilling a hole, check that the rear of
the mounting wall is clear.
• Be sure to firmly tighten connectors
and terminals.
• Before connecting the power wiring to
the battery, check the wiring con-
nections, harness, etc. to see that they
are properly secured.
• Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert
completely
Stop it !

Precautions ................................................................................................................................................................... 2
Application Chart ........................................................................................................................................................... 4
Component Parts ........................................................................................................................................................... 5
Required Parts ............................................................................................................................................................... 6
Wiring Connection ......................................................................................................................................................... 7
Installation Overview ..................................................................................................................................................... 8
Vehicle Disassembly ...................................................................................................................................................... 9
Installation of the GPS Antenna ..................................................................................................................................... 13
Wire Harness Installation .............................................................................................................................................. 15
Installation of the Computer .......................................................................................................................................... 19
Installation of Navigation Disc ....................................................................................................................................... 21
Post-Installation Inspection ........................................................................................................................................... 22
Reassembling ................................................................................................................................................................ 22
08-02
MR2 (W3) TNS 200/300
MR2 (RHD) - 3
TABLE OF CONTENTS

0.6 In-Dash CD-Changer (orange) (08601-00913) 0.6 CD-Deck (orange) (08601-00908)
Navigation System NS300 (08545-00806) / Navigation System NS200 (08545-00802)
Hide-Away CD-Changer (08601-00911)
1Cassette-Tuner (only) 08600-00964 (orange) F/K (08695-17801) + Cover plate (555 -4 010) 2Cassette-Tuner + CD-Deck 08600-00964 (orange) F/K (08695-17801) 3Cassette-Tuner + CD-Changer 08600-00864 (orange) F/K (08695-17801)
08600-00964 (orange) (1) F/K (08695-17801) + Cover plate (555 -4 010)
4CD-Tuner (only) 08600-00966 (orange) F/K (08695-17801) + Cover plate (555 -4 010) 5CD-Tuner + CD-Deck 08600-00966 (orange) F/K (08695-17801) 6CD-Tuner + CD-Changer 08600-00966 (orange) F/K (08695-17801)
08600-00966(orange) (1) F/K (08695-17801) + Cover plate (555 -4 010)
7Cassette-Tuner (only) MOP-Unit or 08600-00954 (orange) F/K (08695-17801) 8Cassette-Tuner + CD-Changer MOP-Unit (1) -
or 08600-00954 (orange) (1) F/K (08695-17801)
9Cassette-Tuner + Navigation (TBT) MOP-Unit ( ) -
or 08600-00954 (orange) ( ) F/K (08695-17801)
10 Cassette-Tuner + CD-Changer + Navigation (TBT) MOP-Unit (1) ( ) -
or 08600-00954 (orange) (1) ( ) F/K (08695-17801)
11 CD-Tuner (only) MOP-Unit -
or 08600-00959 (orange) F/K (08695-17801)
12 CD-Tuner + CD-Chan
g
er MOP-Unit
(
1
)
-
or 08600-00959
(
oran
g
e
)
(
1
)
F/K
(
08695-17801
)
13 CD-Tuner + Navigation (TBT) MOP-Unit ( ) -
or 08600-00959 (orange) ( ) F/K (08695-17801)
14 CD-Tuner + CD-Changer + Navigation (TBT) MOP-Unit (1) ( ) -
or 08600-00959 (orange) (1) ( ) F/K (08695-17801)
Wide 2-DIN Head-Unit Wide 2-DIN Head-Unit
+ ADD-ON UNIT
(
S
)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
1 4 DIN Head-Unit
AUDIO & NAVIGATION APPLICATION CHART
TMME-CA Division Dev. Dept. II - August 26th 2002 MR2 MMC (**W3*)
(
LHD + RHD
)
About the Subwoofer (PZ426-B0250-00) . (1) in the luggage area . (2) in the storage box behind the seat Page 1 of 1
p. 1/1

COMPONENT PARTS 08545-00802, 00806
MR2 (W3) TNS 200/300
08-02MR2 (RHD) - 5
1
2
3
5
6
7
8
9
10
11
No. Part name Quantity
COMPUTER 1
WIRE HARNESS 1
GPS ANTENNA 1
COMPUTER BRACKET 2
BOLT (M5x8) 4
CORD CLAMP 2
FOAM 2
WIRE TIE 5
EARTH PLATE 1
BUTYL TAPE 4
11
10
9
8
7
6
5
3
2
1

MR2 (W3) TNS 200/300
MR2 (RHD) - 608-02
NAVIGATION DISC
To be ordered separately.
Please refer to the list of available disc for turn by turn Navigation Systems (Access to accessories).
OWNER’S MANUAL
To be ordered separately.
REQUIRED PARTS
AUDIO FITTING KIT 08695-17801
AB
C
D
E
No. Part name Quantity
RADIO BRACKET 2
(*)AUDIO SIDE PANEL 2
(*)PAD 2
SCREW 4
AUDIO CLUSTER 1
E
D
C
B
A
(*): Not used for Wide 2-DIN radio installation.
(*)
(*)
Only used for radioless vehicles.

MR2 (W3) TNS 200/300
MR2 (RHD) - 708-02
WIRING CONNECTION
CASSETTE TAPE PLAYER TYPE
8P
1P
13P
8P
18P
12P
10P
Connection Method:
Vehicle Wire harness
Splicing Connector (TX-Wire)
Splicing Connector
(Speed Sensor Wire)
Splicing Connector
(TX+Wire)
Splicing Connector
(Reverse Sensor Wire)
GPS Antenna
Cassette tuner with multi-display
1
2
3
CD PLAYER TYPE
No. Part name
COMPUTER
WIRE HARNESS
GPS ANTENNA
3
2
1
Vehicle wire harness Splicing connector
(Speed sensor wire)
Splicing connector
(TX- sensor wire)
Splicing connector
(Reverse sensor wire)
10P
8P
18P 1P
13P
8P
GPS antenna
12P
1
Splicing connector
(TX+ sensor wire)
3
2
CD tuner with
multi-display

MR2 (W3) TNS 200/300
MR2 (RHD) - 808-02
GPS antenna Splicing connector
(Reverse sensor wire)
Splicing connector
(TX+ sensor wire)
Splicing connector
(TX- sensor wire)
WIRE HARNESS SUB-ASSEMBLY - SPEED LINE (VIOLET/WHITE)
WIRE HARNESS
ANTENNA WIRE
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)
13
3
2
12
INSTALLATION OVERVIEW
3
1
2
13
12
Splicing connector
(Speed sensor wire)

MR2 (W3) TNS 200/300
MR2 (RHD) - 908-02
VEHICLE DISASSEMBLY
Fig. 3
Fig. 1
Fig. 2
1. Remove the I/P brace inner covers
and the I/P brace outer covers .
: Screw (2x)
100
1
8
2. Remove the heater control knobs (3x)
and cluster panel .
: Control Knob (1x)
: Screw (2x)
: Clip (4x)
100
2
3
22
3. Remove the ashtray and the ashtray
receptacle box .
: Screw (1x)
: Clip (3x)
100
5
9
1
1
8
8
100
2
100
22
3
5
100
9

MR2 (W3) TNS 200/300
MR2 (RHD) - 1008-02
6. Remove the lower panel (RH) .
: Screw (1x)
: Clip (4x)
: Bolt (1x)
102
100
12
Fig. 6
4. Remove the meter cluster panel .
: Clip (4x)
4
5. Remove the combination meter .
: Screw (3x)
100
6
Fig. 4
Fig. 5
4
6
12
100
100
102

MR2 (W3) TNS 200/300
MR2 (RHD) - 11 08-02
8. Remove the front door scuff plate (LH)
.
: Clip (4x)
10
Fig. 8
10
9. Remove the passenger’s side kick panel
(LH) .
: Clip (1x)
: Nut (1x)
103
13
Fig. 9
13
103
Fig. 7
7.
Remove the glove compartment door
assembly .
: Clip (2x)
20
20

MR2 (W3) TNS 200/300
MR2 (RHD) - 1208-02
11.
Remove the rear side inner trim (LH) .
: Clip (3x)
: Clip (4x)
: Bolt (1x)
105
104
19
Fig. 11
19
104
105
12. Remove the rear console box (LH) .
: Bolt (2x)
106
17
Fig. 12
17
106
Fasten the bolt with specified torque
when reassembling.
(Refer to the Repair manual)
CAUTION
10. Remove the rear console box lid (LH)
.: Bolt (3x)
102
18
Fig. 10
18
102

MR2 (W3) TNS 200/300
MR2 (RHD) - 13 08-02
INSTALLATION OF THE GPS ANTENNA
x 2
x 14
1. Cut the foam into 2 large pieces and
14 small pieces as shown in the illustra-
tion.
-a: Foam tape (2x)
-b: Foam tape (14x)
8
8
8
Fig. 13
8
Fig. 14
Fig. 15
2. Cut one butyl tape into 2 equal sized
pieces.
11
3.
a) Remove the release paper of the earth
plate and attach the butyl tape as
shown.
b) Apply the tapes to the adhesive side
of the earth plate .
10
11
11
10
11
10
11
8
8
-a
-b

MR2 (W3) TNS 200/300
MR2 (RHD) - 1408-02
6.
Route the antenna cord as shown in
the illustration, and secure it using the
wire tie (1x).
: Vehicle harness
7
9
3
4. Affix the earth plate at the location
shown in the diagram and mount the
antenna and earth plate .
5. Wrap the foam -b around the anten-
na cord , and run the wire between
the windshield and instrument panel.
3
8
10
3
10
Duct
Fig. 16
3
9
10
10
Fig. 17
3
3
9
10
7
When affixing the earth plate make
sure to carefully wipe off any dirt,
moisture or oil from the surface of the
location where it is to be affixed.
10
CAUTION
8
-b

MR2 (W3) TNS 200/300
MR2 (RHD) - 15 08-02
WIRE HARNESS INSTALLATION
llSPLICING CONNECTOR CONNEC-
TION PROCEDURES
a) Remove appropriate amount of tape
wrapping the vehicle side harness to be
connected.
b) Insert the vehicle harness to be con-
nected securely into the guide slit.
c) After inserting the vehicle side harness
into the guide slit, fix the splicing con-
nector , and lock it securely using a
plier until the connector clicks.
27
21
7
Fig. 18
27
21
7
Fig. 19
TX- (yellow/black)
WIRE SIDE VIEW
TX+ (yellow)
12P Tab
2
2
2
9
3
21
+
13
TX+TX-
llTX WIRE CONNECTION
1. Turn the connector so that the wires
face you and the tab is on top.
2. Connect the TX(-) wire (yellow/black) of
the wire harness to the wire of the
fourth position from the left side of the
bottom row.
3. Connect the TX(+) wire (yellow) of the
wire harness to the wire of the third
position from the left side of the bottom
row.
4. Pull back the floor carpet.
5. Route the antenna cord , the wire
harness and the reverse sensor
wire (red/blue) as shown in the illus-
tration and attach using wire ties
(5x).
9
13
2
3
2
2

08-02
MR2 (W3) TNS 200/300
MR2 (RHD) - 16
5
22P
Tab WIRE SIDE VIEW
Fig. 22
9. Turn the connector so that the wires
face you and the tab is on top.
10. Connect the speed sensor wire (vio-
let/white) of the wire harness to the wire
of the fifth position from the right side of
the top row.
12
12
21
7
llSPEED SENSOR CONNECTION
6. Route the speed sensor wire (vio-
let/white) of the wire harness as shown
in the illustration.
7. Secure the speed sensor wire (vio-
let/white) of the wire harness using
foam -b (2x) and a wire tie (1x).
-b: Foam tape (2x)
: Wire tie (1x)
9
8
9
8
12
12
Fig. 20
12
9
22P
Fig. 21
8
-b
8. The 22P connector shown in the illus-
tration is the vehicle side connector to
be spliced.

08-02
MR2 (W3) TNS 200/300
MR2 (RHD) - 17
11. Fit the CD (cassette) tuner with multi-
display .
: Screw (4x)
D
23
Fig. 23
llWIRE HARNESS ROUTING
12. Route the antenna cord ,the wire
harness and reverse sensor wire
(red/blue) as shown in the illustra-
tion, and attach using wire ties .
: Wire tie (2x)
9
9
13
2
3
Fig. 24
13. Disconnect the 10P connector from the
J/B of the rear side inner trim (LH).
Fig. 25
10P
23
2
3
+
Excess reverse sensor wire
D
E
A
, and are parts of the Audio Fit-
ting Kit 08695-17801.
E
D
A
NOTE
13
9

MR2 (W3) TNS 200/300
MR2 (RHD) - 1808-02
7
WIRE SIDE VIEW
llREVERSE SENSOR CONNECTION
14. Turn the connector so that the wires
face you and the tab is on top.
15. Connect the reverse sensor wire
(red/blue) of the wire harness to the
wire of the second position from the
right side of the bottom row.
16. Reconnect the 10P connector.
13
Fig. 26
17. Route the antenna cord and the
wire harness as shown in the illus-
tration and attach using foam -b (2x).
Attach the excess wire harness and
excess antenna wire using foam -a
(2x).
-a: Foam tape (2x)
-b: Foam tape (2x)
8
8
8
8
2
3
Fig. 27
Tab
10P
21
7
13
2 3
+
Excess wire harness Excess antenna wire
8
-b
8
-a

MR2 (W3) TNS 200/300
MR2 (RHD) - 19 08-02
INSTALLATION OF THE COMPUTER
Fig. 29
Fig. 30
Fig. 28
5. Adjust the brackets (2x) at the high-
est position. Install the brackets (2x)
to the computer using the bolts
(4x).
6. Attach the butyl tape (2x) to the
under part of the brackets .
5
11
6
1
5
5
1. Make a hole for routing the antenna
cord in the rear console box (LH)
as shown in the illustration.
17
3
Install the computer at
the highest position
40mm
45mm
20mm
30mm
Wiring hole
6
11
1
5
11
17
17
Do not remove the release paper on
the under side of the tapes yet.
11
CAUTION
11
2. Remove the release paper of the butyl
tape and fold it as shown.
3. Attach the folded tapes to the back
of the rear console box (LH) .
4. Route the antenna cord and wire
harness through the hole in the rear
console box (LH) , and return the
rear console box (LH).
17
17
2
3
17
11
11
To prevent the rear console box (LH)
rattling, attach the butyl tape as
directed.
11
17
CAUTION

MR2 (W3) TNS 200/300
MR2 (RHD) - 2008-02
7. Attach the computer to the rear
console box (LH) as shown.
17
1
25mm
40mm
8. Route the antenna cord and the
wire harness under the computer
, and connect to the computer .
1
1
2
3
Fig. 31
1
Be sure the butyl tape has no con-
nection with the RH rear console box.
CAUTION
TOP VIEW
Fig. 32
1
2
3
17
17
1P
8P
13P