Toyota TNS300 RAV4 NAVIGATION SYSTEM User manual

INSTALLATION INSTRUCTIONS
TOYOTA MOTOR CORPORATION
PART NUMBER
NAVIGATION KIT 08545-00805
Manual ref. n° N3RA2/W-0-0
FOR **A2*R
RAV4 (RHD)
TOYOTA NAVIGATION SYSTEM

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 2
PRECAUTIONS
•Do not pinch the rear wiring or har-
ness in the tightened part.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
•Be sure to disconnect the negative
(-) lead from the battery terminals.
•When passing the wires through the
dashboard or other panels, use a
grommet to ensure waterproofing.
•Protect the wiring with tape when it
is passed through a hole.
•When disconnecting the connectors,
be sure to grip the connector body.
Do not tug on the wiring.
•Do not forcibly pull any car wiring
harness. Rough tugging may result
in opened connections, or a broken
wire or harness.
• Confirm that lamps, horn, wiper and
other car accessories operate normally.
•Protect your car with fender cov-
ers, seat and so on.
•Use the correct tool when tight-
ening bolts or nuts.
•Before drilling a hole, check
that the rear of the mounting
wall is clear.
•Be sure to firmly tighten connec-
tors and terminals.
•Before connecting the power
wiring to the battery, check the
wiring connections, harness,
etc. to see that they are properly
secured.
•Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert completely
Stop it !

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 3
TABLE OF CONTENTS
Precautions ................................................................................................................................................................... 2
Application Chart ............................................................................................................................................................ 4
Component Parts ........................................................................................................................................................... 6
Required Parts ............................................................................................................................................................... 7
Wiring Connection ........................................................................................................................................................... 8
Installation Overview ..................................................................................................................................................... 9
Vehicle Disassembly ....................................................................................................................................................... 10
Installation of the GPS-Antenna .................................................................................................................................... 14
Wire Harness Installation ............................................................................................................................................... 17
Installation of the Computer .......................................................................................................................................... 21
Installation of Navigation Disc ....................................................................................................................................... 24
Post-Installation Inspection ........................................................................................................................................... 25
Reassembling ................................................................................................................................................................ 25

0.6 CD-Chan
g
er
(
oran
g
e
)
(
08601-00914
)
0.6 CD-Deck
(
oran
g
e
)
(
08601-00909
)
Seat mount CD-Chan
g
er TM0461
(
08601-00912
)
Nav
g
at on S
y
stem TNS300
(
08545-00805
)
1Radio/Cassette
(
onl
y)
08600-00964
(
oran
g
e
)
Cover
p
late
(
55522-42010
)
2Radio/Cassette + CD-De k 08600-00964
(
oran
g
e
)
-
3Radio/Cassette + CD-Chan
g
er 08600-00964
(
oran
g
e
)
-
08600-00964
(
oran
g
e
)
Cover
p
late
(
55522-42010
)
08600-00964
(
oran
g
e
)
(
1
)
F/K
(
08695-00803
)
+ Cover
p
late
(
55522-42010
)
4Radio/CD
(
onl
y)
08600-00966
(
oran
g
e
)
Cover
p
late
(
55522-42010
)
5Radio/CD + CD-De k 08600-00966
(
oran
g
e
)
6Radio/CD + CD-Chan
g
er 08600-00966
(
oran
g
e
)
-
08600-00966
(
oran
g
e
)
Cover
p
late
(
55522-42010
)
08600-00966
(
oran
g
e
)
F/K
(
08695-00803
)
+ Cover
p
late
(
55522-42010
)
+ ADD-ON UNIT
(
S
)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
1.4 DIN Head-Unit
AUDIO & NAVIGATION APPLICATION CHART
TMME-CS group - May 2nd, 2003 RAV4 MMC **A2* (RHD)
p. 1/2
MOP: Factory installed option - (*): Outside temperature sensor PZ432-R0310-00 can be retro-fitted. - Subwoofer PZ08691-00834: On the floor under the driver seat (if free) F/K 08695-00803: Hanging seat mounting kit - (1): Hanging under the passenger seat - (2): On the floor under the passenger seat

0.6 CD-Chan
g
er
(
oran
g
e
)
(
08601-00914
)
0.6 CD-Deck
(
oran
g
e
)
(
08601-00909
)
Seat mount CD-Chan
g
er TM0461
(
08601-00912
)
Nav
g
at on S
y
stem TNS300
(
08545-00805
)
+ ADD-ON UNIT
(
S
)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO & NAVIGATION APPLICATION CHART
TMME-CS group - May 2nd, 2003 RAV4 MMC **A2* (RHD)
7Radio/Cassette
(
onl
y)
MOP-Unit -
or 08600-00954(orange) (*) -
8Radio/Cassette + CD-Changer MOP-Unit (1) F/K (08695-00803)
or 08600-00954 (orange) (*) (1) F/K (08695-00803)
9Radio/Cassette + Navi
g
ation
(
TBT
)
MOP-Unit
(
2
)
or 08600-00954
(
oran
g
e
)
(
*
)
(
2
)
10 Radio/Cassette + CD-Chan
g
er + Navi
g
ation
(
TBT
)
MOP-Unit
(
1
)
(
2
)
F/K
(
08695-00803
)
or 08600-00954
(
oran
g
e
)
(
*
)
(
1
)
(
2
)
F/K
(
08695-00803
)
11 Radio/CD
(
onl
y)
MOP-Unit -
or 08600-00959
(
oran
g
e
)
(
*
)
-
12 Radio/CD + CD-Chan
g
er MOP-Unit
(
1
)
F/K
(
08695-00803
)
or 08600-00959
(
oran
g
e
)
(
*
)
(
1
)
F/K
(
08695-00803
)
13 Radio/CD + Navi
g
ation
(
TBT
)
MOP-Unit
(
2
)
or 08600-00959
(
oran
g
e
)
(
*
)
(
2
)
14 Radio/CD + CD-Chan
g
er + Navi
g
ation
(
TBT
)
MOP-Unit
(
1
)
(
2
)
F/K
(
08695-00803
)
or 08600-00959 (orange) (*) (1) (2) F/K (08695-00803)
ide 2-DIN Head-Unit
p. 2/2
MOP: Factory installed option - (*): Outside temperature sensor PZ432-R0310-00 can be retro-fitted. - Subwoofer PZ08691-00834: On the floor under the driver seat (if free) F/K 08695-00803: Hanging seat mounting kit - (1): Hanging under the passenger seat - (2): On the floor under the passenger seat

RAV4 (A2) TNS300
RAV4 (RHD) - 604-03
COMPONENT PARTS 08545-00805
3
2
8
9
1
5
6
7
10
11
No. Part name Quantity
COMPUTER 1
WIRE HARNESS 1
GPS-ANTENNA 1
COMPUTER BRACKET 2
BOLT (M5x8) 4
CORD CLAMP 2
FOAM 2
WIRE TIE 5
EARTH PLATE 1
BUTYL TAPE 4
11
10
9
8
7
6
5
3
2
1

RAV4 (A2) TNS300
RAV4 (RHD) - 704-03
REQUIRED PARTS
NAVIGATION DISC
To be ordered separately.
Please refer to the list of available discs for Turn by Turn Navigation Systems (Access to accessories).
OWNER’S MANUAL
To be ordered separately.

RAV4 (RHD) - 804-03
RAV4 (A2) TNS300
WIRING CONNECTION
CASSETTE TAPE PLAYER TYPE
8P
1P
13P
8P
18P
12P
10P
Connection Method:
Vehicle Wire harness
Splicing Connector (TX-Wire)
Splicing Connector
(Speed Sensor Wire)
Splicing Connector
(TX+Wire)
Splicing Connector
(Reverse Sensor Wire)
GPS-Antenna
Cassette tuner with multi-display
1
2
3
CD PLAYER TYPE
No. Part name
COMPUTER
WIRE HARNESS
GPS-ANTENNA
3
2
1
Vehicle wire harness Splicing connector
(Speed sensor wire)
Splicing connector
(TX- wire)
Splicing connector
(Reverse sensor wire)
10P
8P
18P 1P
13P
8P
GPS-antenna
12P
1
Splicing connector
(TX+ wire)
3
2
CD tuner with
multi-display

RAV4 (RHD) - 904-03
RAV4 (A2) TNS300
INSTALLATION OVERVIEW
WIRE HARNESS - SPEED LINE (VIOLET/WHITE)
WIRE HARNESS
ANTENNA CORD
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)
13
3
2
12
GPS-Antenna
12
13
3
1
2
Excess antenna cord
Excess main wire harness
TX- Wire
TX+ Wire

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 10
1. Remove the battery cover to dis-
connect the battery.
: Clip (1x)
: Clip (5x)
103
102
6
Fig. 1
12
Fig. 2
6
VEHICLE DISASSEMBLY
103
102
103
2. Remove the front door scuff plate (L)
.
: Hook (3 door :15x / 5 door :11x)
12
Fig. 3
3. Remove the kick panel (L) .
: Hook (2x)
: Nut (1x)
104
13
104
13

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 11
Fig. 5
104
104
8
4. Remove the instrument panel finish
upper panel .
: Clip (1x)
: Hook (4x)
15
6. Remove the steering column lower
cover .
: Hook (4x)
: Screw (3x)
109
16
Fig. 4
15
Fig. 6
16
109
5. Remove the instrument finish lower
panel .
: Hook (2x)
: Screw (3x)
: Clip (3x)
104
8

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 12
3
Fig. 8
Fig. 7
7. Remove the centre lower cover (L) .
: Hook (2x)
: Clip (1x)
106
11
106
11
Fig. 9
5
101
101
101
9. Remove the centre cluster panel .
: Bolt (4x)
: Clip (3x)
101
5
8. Remove the meter cluster panel .
: Hook (4x)
: Clip (3x)
3

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 13
10. Remove the CD (Cassette) tuner with
multi display .
: Bolt (4x)
108
10
Fig. 10
10
108
108
Fig. 11
105
4
120
11. Remove the passenger’s seat .
: Cover (2x)
: Bolt (4x)
105
120
4
Carefully disconnect the airbag connec-
tor.
CAUTION
Fasten the bolt with specified torque
wrench (25 N.m) when reassembling.
CAUTION

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 14
INSTALLATION OF THE GPS-ANTENNA
x 2
x 14
1. Cut the foam into 2 large pieces and
14 small pieces as shown in the illustra-
tion.
-a: Foam tape (2x)
-b: Foam tape (14x)
8
8
8
Fig. 12
8
Fig. 13
Fig. 14
2. Cut one butyl tape into 2 equal sized
pieces.
11
3.
a) Remove the release paper of the earth
plate and attach the butyl tape as
shown.
b) Apply the tapes to the adhesive side
of the earth plate .
10
11
11
10
11
10
11
8
8
-a
-b

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 15
Fig. 15
10
3
11
3
10
Centre
4.
a) Attach the earth plate to the meter
cluster panel as shown and mount
the GPS-antenna to the earth plate
.
b) Fix the antenna cord using the foam
-b (2x).
8
10
3
3
10
Clean the installation position surface
before attaching the earth plate .
10
CAUTION
3
3
-b
8

RAV4 (RHD) - 1604-03
RAV4 (A2) TNS300
5.
a) Route the antenna cord as shown in
the illustration.
b) According to the illustration , push
down the lower steering column cover
, and return the meter cluster to
its original position, without rubbing the
GPS-antenna against the instrument
panel .
9
3
3
17
A
3
Fig. 16
3
3
3
17
Down
A9
Be careful not to slip away the GPS-
antenna from the earth plate .
10
3
CAUTION

RAV4 (RHD) - 17 04-03
RAV4 (A2) TNS300
WIRE HARNESS INSTALLATION
1. Route the wire harness and GPS-
antenna along the midconsole area
to the ECU location.
3
2
Fig. 17
Fig. 18
3
2
10P
12P
llWIRE SPLICING CONNECTOR
INSTRUCTIONS
3.
a) Remove appropriate amount of tape
wrapping the vehicle side harness to be
connected.
b) Insert the vehicle harness to be con-
nected securely into the guide slit.
c) After inserting the vehicle side harness
into the guide slit, fix the splicing con-
nector , and lock it securely using a
plier until the connector clicks.
27
21
7
Fig. 19
27
21
7
18P
2. The connectors shown in the illustration
are the vehicle side connectors to be
spliced.

RAV4 (RHD) - 1804-03
RAV4 (A2) TNS300
ll TX WIRE CONNECTION
4.
a) Turn the connector so that the wires
face you and the tab is on top.
b) Connect the TX(+) wire (yellow) of the
wire harness to the wire of the third
position from the left side of the bottom
row.
c) Connect the TX(-) wire (yellow/black) of
the wire harness to the wire of the
fourth position from the left side of the
bottom row.
2
2
Fig. 20
12P Tab
WIRE SIDE VIEW
TX- (yellow/black)
TX+ (yellow)
2
2
18P
Tab
12
Fig. 21
llREVERSE SENSOR CONNECTION
6. Route the reverse sensor wire
(red/blue) as shown in the illustra-
tion, and attach the reverse sensor wire
using the foam -b (3x).
8
13
13
Fig. 22
Driver side J/B
13
28P
WIRE SIDE VIEW
TX+TX-
-b
8
llSPEED SENSOR CONNECTION
5.
a) Turn the connector so that the wires
face you and the tab is on top.
b) Connect the speed sensor wire (vio-
let/white) of the wire harness to the wire
of the third position from the left side of
the bottom row.
12

RAV4 (RHD) - 19 04-03
RAV4 (A2) TNS300
13
28P
Tab
WIRE SIDE VIEW
21
Fig. 23
7.
a) Turn the connector so that the wires
face you and the tab is to the left.
b) Connect the reverse sensor wire
(red/blue) of the wire harness to the
wire of the second position from the left
side of the bottom row.
c) Reconnect the 28P connector to the
driver’s side J/B.
: Splicing connector
21
13
Fig. 24
10P
2
9
9. Refit the CD (Cassette) tuner with multi
display .
: Bolt (4x)
108
10
Fig. 25
10
108
108
-b
8
8.
a) Connect the wire harness 10P con-
nector to the vehicle side 10P connec-
tor.
b) Attach the wire harness to the vehi-
cle wire harness using the wire tie
(1x).
c) Attach the extra length of the wire har-
ness (speed sensor wire and
reverse sensor wire) as shown in the
illustration using the foam -b (2x).
8
2
9
2
2

04-03
RAV4 (A2) TNS300
RAV4 (RHD) - 20
10.
a) Attach the wire harness and anten-
na cord to the reinforcement and
vehicle wire harness using the wire ties
(3x).
b) Bundle and attach the excess main
wire harness using foam -a (2x) as
shown.
8
9
3
2
Fig. 26
9
3
Reinforcement
2
Vehicle wire harness
Fig. 27
3
2
Cross member
Excess main
wire harness
-a
8
-b
8
11.
a) Route the main wire harness and
antenna cord along the midconsole
and then under the carpet behind the
cross member.
b) Attach the main wire harness and
antenna cord using foam -b (2x).
8
3
2
3
2