Tractel Pioneer LID Manual

Pioneer™LID
Weighing truck (with load indicator)
Carretilla pesadora (con indicación de carga)
Carrello pesatore (con indicazione di carico)
Carrinho pesador (com indicação de carga)
2
English
Español
Italiano
Português
Operating and
maintenance instructions
Translation of the original instructions
Manuale d’istruzioni d’uso
e di manutenzione
Traduzione del manuale originale
Manual de instruções de
utilização e conservação
Tradução do manual original
GB
ES
IT
PT
Manual de instrucciones, de
utilización y de mantenimiento
Traducción del manual original

GB
The TRACTEL®network can provide an after-sales service and regular maintenance service.
1 - Before using the equipment, it is essential for the safe use of the equipment and efficiency,
to read this manual and comply with its requirements. This manual should be made
available to any operator. Additional copies can be provided on request.
2 - The Pioneer™LID weighing truck (with load indicator) enables you to perform operations
requiring guaranteed high security. Consequently, make sure that any person entrusted with
handling is able to assume the security requirements associated with these operations.
3 - Never use a machine that is not in obviously good condition. Remove any equipment with
visible deformities. Constantly monitor the state of the equipment.
4 - TRACTEL®disclaims any liability for the consequences of disassembling the equipment or
any modification made without its approval. This applies especially to the replacement of
original parts with others from another source.
5 - Never load the equipment with weight that exceeds the working load limit on the forks.
6 - Always check that the load is evenly distributed on both forks.
7 - IMPORTANT: Should you have to assign the equipment to an employee or other personnel,
you must comply with the applicable labour regulations (see Chapter 6).
SAFETY RECOMMENDATIONS
2
CONTENTS
Safety recommendations ................................................................................................................................................................................ 2
Specifications.............................................................................................................................................................................................................. 2
1. Presentation and description of the device................................................................................................................................ 3
2. Instructions for use .......................................................................................................................................................................................... 3
3. Prohibited operations .................................................................................................................................................................................... 3
4. Checks before use .......................................................................................................................................................................................... 3
5. Maintenance .......................................................................................................................................................................................................... 3
6. Regulatory checks............................................................................................................................................................................................ 3
7. Marking ...................................................................................................................................................................................................................... 3
To ensure continuous improvement of its products, TRACTEL®. reserves the right to make any
changes it considers appropriate to the equipment described in this manual.
On request, the TRACTEL®Group companies and their approved dealers will provide documentation
on their range of other Tractel®products: lifting and pulling equipment, site and facade access
equipment, safety devices, electronic load indicators, accessories such as pulleys, hooks, slings,
anchors, etc.
SPECIFICATIONS
Product
Type
W.L.L.
(Working
load limit)
(kg)
Total
length
(mm)
Total
width
(mm)
Total
height
(mm)
Fork
length
(mm)
Fork
width
(mm)
Distance
between
forks
(mm)
Ground
clearance
(mm)
Maximum
lift
height
(mm)
Total
weight
(kg)
Size
of
rollers
(mm)
Size
of
wheels
(mm)
Pioneer™
LID 2500 1520 540 1245 1150 160 220 85 190 65,5 Ø
80 x 70 Ø 180 x 50

GB
1. PRESENTATION AND DESCRIPTION
OF THE EQUIPMENT
The Pioneer™LID is a manually operated
hydraulic cylinder weighing truck (with load
indicator). This truck is equipped with a load
indicating device.
2. INSTRUCTIONS FOR USE
Weighing truck (with charge indicator) movement
in an upwards direction is achieved by using
a control lever. Downward movement is achieved
by using the handle on the lever. This handle
has three positions:
• Low position: lifting the load,
• Intermediate position: movement of the weighing
truck (with charge indicator),
• High position: lowering the load.
The lifting and lowering operation can be stopped
in any position of the lever or handle without the
load undergoing any uncontrolled movements.
This truck is equipped with a device that indicates
the load being lifted. Use the procedure described
in section 7.3. Load indicator accuracy is ± 10%
in relation to the real load
The weighing truck cylinder (with load indicator)
works with MXL-32, BDS 14470-82 or HLP
ISO VG 32-46 hydraulic oil. The cylinder oil
capacity is 0.50 litres.
3. PROHIBITED OPERATIONS
a) Never exceed the working load limit marked on
maker's plate.
b) Never work under a load lifted by the truck.
c) Never collide or allow violent impacts to the
load lifted by the truck.
d) Never lift a load with the truck on a slope.
e) Never use the truck if the ground is not
solid enough to bear the load. If necessary,
you must consolidate support by positioning
the truck on a plate (preferably sheet metal).
Any set up requiring such interventions must
be checked by a qualified technician.
f) Never use the truck to lift loads that could
deform or where the component parts are not
securely fastened together.
g) Never use a badly corroded truck or one with
obvious deformities.
h) Never leave the lifted load unattended.
i) During raising or lowering operations, never
stand where a load could possibly fall.
4. CHECKS BEFORE USE
a) Ensure that the load to be lifted and moved
does not exceed the truck's work load limit.
b) Check that no part of the truck is corroded,
bent or broken. Remove any truck showing
such defects.
c) Unloaded, check that the control lever moves
fluidly and without sticking points.
d) Check that the descent control handle moves
fluidly and without sticking points. This handle
works with a spring return. Check correct
operation before use.
e) Centre the load on the two forks to distribute
the weight.
5. MAINTENANCE
At least once per year, have the condition
of the truck and its mechanical part checked by a
TRACTEL®approved service centre. Checking
should be carried out more often with heavy
use or when used in particularly dusty or
chemically aggressive atmospheres. If in doubt of
the state of condition and efficiency of the device,
contact your dealer or a TRACTEL®approved
service centre.
6. REGULATORY CHECKS
Any company entrusting a Pioneer™LID to
paid staff or equivalent must apply the labour
regulations regarding safety.
In France, these devices must, in this case, receive
an initial inspection before commissioning and
periodic checks (decree of 1st March 2004).
7. MARKING
7.1) Manufacturer's plate
A manufacturer's plate is attached to each unit
(Fig. 1) and includes the following information:
- No.1: type of device
- No. 2: Working Load Limit in kg
- No. 3: Serial No.
- No. 4: Year of manufacture
- No. 5: EC marking
- No. 6: Manufacturer's contact details
Fig.1
3
1
2
4
5
3
6

GB
7.2) Operating label
This label shows how to use this device.
- Fig. 2: To lower the load, the operator must
pull the lever (No. 1) upwards. When
the operator releases the lever, load
movement stops immediately.
- Fig. 3: The movement of the truck is achieved
using the traction lever (No. 2). In this
position the jog stick (No. 1) is placed in
a central position.
- Fig. 4: To lift the load, the operator must place
the jog stick (No. 1) in the low position
and move the lever (No. 2) from top to
bottom.
- No. 3: EC marking.
- No. 4: Read these instructions before using this
device.
- No. 5: Ban use of this device for moving or lifting
persons.
7.3) Label for use of load indicator
This label illustrates the method of use for the load
indicating device.
Step 1:
- Place the handle (No. 1) in the lower
position.
- Lift the load using the lever (No. 2) until the
bubble in the spirit level attached to a tie rod
(photo 1) is positioned as shown in (Fig. 5).
- If the bubble is positioned as shown in
(Fig. 6), you need to lower the load and
repeat the operation described above.
Step 2:
- Lower the load by pulling the handle (No. 1)
up until the bubble is centred between
the lines of the spirit level (Fig. 7).
Step 3:
- Read the load in kg shown on the
manometer on the scale in black.
Photo 1
No. 1 Fig. 2
Fig. 3
No. 2
Fig. 4
No. 5
No. 4
No. 3
No. 1
No. 2
Fig. 5
Fig. 6
Fig. 7
4

ES
La red TRACTEL®puede suministrarle un servicio posventa y de mantenimiento periódico.
1 - Antes de utilizar el aparato, es indispensable, para la seguridad de utilización del material
y su eficacia, leer el presente manual, y cumplir con sus prescripciones. Este manual
debe ser conservado a disposición de todo operador. Se puede suministrar ejemplares
suplementarios a pedido.
2 - La carretilla pesadora (con indicación de carga) Pioneer™LID permite realizar operaciones
que requieren garantizar una gran seguridad. Por consiguiente, asegúrese que toda persona
a la cual le confíe su manejo esté apta para asumir las exigencias de seguridad que implican
estas operaciones.
3 - Nunca utilizar un aparato que no está en buen estado visible. Eliminar todo aparato que
presenta deformaciones visibles. Vigilar constantemente el estado del aparato.
4 - TRACTEL®rehúsa toda responsabilidad de las consecuencias de un desmontaje del aparato
o de toda modificación realizada fuera de su control. Especialmente en caso de reemplazo
de piezas originales por piezas de otra procedencia.
5 - Nunca aplicar al aparato una carga o un esfuerzo superior a la carga máxima de utilización
en las horquillas.
6 - Siempre hay que controlar que la carga esté repartida correctamente en las dos horquillas del
aparato.
7 - IMPORTANTE: Si debe confiar el material a un personal asalariado o asimilado, confórmese
a la reglamentación del trabajo aplicable (ver el capítulo 6).
CONSIGNAS PRIORITARIAS
5
ÍNDICE
Consignas prioritarias ........................................................................................................................................................................................ 5
Especificaciones...................................................................................................................................................................................................... 5
1. Presentación y descripción del aparato........................................................................................................................................ 6
2. Instrucciones de empleo ............................................................................................................................................................................ 6
3. Operaciones prohibidas .............................................................................................................................................................................. 6
4. Verificaciones antes de la utilización .............................................................................................................................................. 6
5. Mantenimiento...................................................................................................................................................................................................... 6
6. Verificaciones reglamentarias................................................................................................................................................................ 6
7. Marcas ........................................................................................................................................................................................................................ 6
Con el fin de asegurar la mejora constante de sus productos, TRACTEL®se reserva el derecho de
aportar toda modificación que juzgue útil en los materiales descritos en este manual.
Las sociedades del Grupo TRACTEL®y sus distribuidores autorizados le suministrarán, a petición,
su documentación referente a la gama de los demás productos TRACTEL®: aparatos de elevación y
de tracción, material de acceso de obra y de fachada, dispositivos de seguridad, indicadores de carga
electrónicos, accesorios tales como poleas, ganchos, eslingas, anclaje, etc.
ESPECIFICACIONES
Tipo
de
producto
C.M.U.
(kg)
Longitud
total
(mm)
Ancho
total
(mm)
Altura
total
(mm)
Longitud
de las
horquillas
(mm)
Ancho
de las
horquillas
(mm)
Distancia
entre las
horquillas
(mm)
Distancia
libre
al suelo
(mm)
Altura de
elevación
máxima
(mm)
Peso
total
(kg)
Dimensiones
de los
rodillos
(mm)
Dimensiones
de las
ruedas
(mm)
Pioneer™
LID 2500 1520 540 1245 1150 160 220 85 190 65,5 Ø
80 x 70 Ø 180 x 50