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  9. TradeQuip 1001 User manual

TradeQuip 1001 User manual

Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au
OWNER’S MANUAL
PRODUCT CODE: 1001
1000kg FOLDABLE ENGINE
CRANE
Max. Lift
Capacity
Max. Lift Hei ht
Min Jib Ext
Max. Lift Hei ht
Max. Jib Ext
Overall Width
1000k 1920mm 2360mm 1100mm
Liftin Capacity
Position 1
Liftin Capacity
Position 2
Liftin Capacity
Position 3
1000k 750k 500k
Product Cod : 1001
CRANE
Width between
Le s
945mm
Liftin Capacity
Position 4
250k
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au
WARNING
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE
WARNING
The instructions and warnin s contained in this manual should be read and understood before
usin or operatin this equipment. Do not allow anyone to use or operate this equipment
until they have read this manual and have developed a thorou h understandin
equipment works. Failure to observe any of the instructions contained in the manual could
result in severe personal injury to the user or bystanders, or cause dama e to the equipment
and property. Keep this manual in a convenient and safe p
lace for future reference.
Whilst every effort has been made to ensure accuracy of information contained in this manual,
the TQB Brands Pty Ltd policy of continuous improvement determines the ri ht to make
modifications without prior warnin .
CONTENT
WARNING ................................................................
................................
CONTENT ................................................................
................................
SAFETY INSTRUCTIONS ................................................................
.............................
ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE
................................
PARTS DIAGRAM ................................................................
................................
PARTS LIST ................................................................
................................
TROUBLESHOOTING ................................................................
...............................
WARRANTY ................................................................
................................
Product Cod : 1001
Pa e | 2
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE
The instructions and warnin s contained in this manual should be read and understood before
usin or operatin this equipment. Do not allow anyone to use or operate this equipment
until they have read this manual and have developed a thorou h understandin
of how this
equipment works. Failure to observe any of the instructions contained in the manual could
result in severe personal injury to the user or bystanders, or cause dama e to the equipment
lace for future reference.
Whilst every effort has been made to ensure accuracy of information contained in this manual,
the TQB Brands Pty Ltd policy of continuous improvement determines the ri ht to make
................................
................. 2
................................
.................. 2
.............................
3
................................
.......... 4
................................
.... 11
................................
.............. 12
...............................
13
................................
............ 14
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au
SAFETY INSTRUCTIONS
SAFETY OPERATING INSTRUCTIONS
Before usin the foldable en ine crane
ensure it is in sound condition, and ood
workin order.
Replace or repair dama ed parts.
Use recommended parts only. Non authorised
parts may be dangerous and will invalidate the warranty.
supplied with the crane are all hi h stren th and should not be substituted for
inferior types.
Always inspect the chain and hook prior to use.
Always lock the le s and jib in position before liftin a load.
Keep the stand clean for best and safest performance.

Locate the stand in an adequate workin area for its function, keep area clean and
tidy and free from unrelated materials, and ensure there is adequate li htin .
Use on a firm, level surface capable of sustainin the
foldable en ine crane
the load.
Operators should m
aintain correct balance and footin . Ensure the floor is not
slippery and wear non slip shoes.

Ensure all non essential persons keep a safe distance whilst the
DO NOT exceed the safe workin capacity 1000k .
DO NOT operate the crane if dama ed.
DO NOT use crane
in damp or wet locations. DO NOT expose to rain.
DO NOT allow untrained persons to operate the crane.
DO NOT use the crane to lift or support people.
DO NOT stand beneath, in front of , or to the side of the load.
WARNING
:
This
double pump lon ram is desi ned for liftin purposes
only. Not for supportin loads. Do n
ot load beyond its rated capacity.
Product Cod : 1001
Pa e | 3
ensure it is in sound condition, and ood
Use recommended parts only. Non authorised
The nuts and bolts
supplied with the crane are all hi h stren th and should not be substituted for
Locate the stand in an adequate workin area for its function, keep area clean and
tidy and free from unrelated materials, and ensure there is adequate li htin .
foldable en ine crane
lift and
aintain correct balance and footin . Ensure the floor is not
Ensure all non essential persons keep a safe distance whilst the
crane is in use.
in damp or wet locations. DO NOT expose to rain.
double pump lon ram is desi ned for liftin purposes
ot load beyond its rated capacity.
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 4
ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE
1. FEATURES
Tested to Australian Standard AS1418.8, this Tradequip hydraulic en ine crane has a 8
tonne lon stroke liftin ram and double actin pump with a maximum safe workin load
capacity of 1000k . It is desi ned to quickly fold up to save space in the workshop. It is
very simple to use with a sin le actin hydraulic pump equipped and an automatic safety
valve to control the lowerin speed.
The jib extends to required liftin capacities of 250k , 500k , 750k or 1000k secured by
a sin le lockin pin. Mounted on 6 swivel castor wheels for excellent manoeuvrability
around the workshop, the liftin ran e is 0-2300mm so an en ine can be lifted clear out
of the en ine bay with little effort. With reat stability of its wide le s, this crane can also
be used to lift machines or other heavy items, makin for an excellent piece of equipment
for the workshop or warehouse.
2. ASSEMBLY
Ensure assembly is done on a flat, level surface to prevent misali nment.
St p 1:
•Fasten the two lar er rear castor wheels (9) on the Base structure with Bolts
(21), washers (30) and nuts 31). Face bolts up when installin .
•Fasten the smaller two castor wheels (10) on the Base structure with bolts (22),
washers (24). Face bolts up when installin .
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 5
St p 2:
•Fasten the remainin lar er two castor wheels (9) on the front le s (4) with
bolts (21), washers (30) and nuts (31).
St p 3:
•Slide the le s (4) into the front of the base (1).
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 6
St p 4
•Fasten the uide plates (6) to the base frame (1) and front le s (4) with bolts
(14), washers (24), and nuts (23). Lift one side of the base to ali n the hole on
the frame to the hole on each front le (4), then insert the rin pins (5) into the
hole, and insert the cotter pin (7) into the hole of the rin pin.
St p 5
•Use two bolts (19), washers (26) and nuts (25) to connect the bottom of the
post (3) to the base frame (1).
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 7
St p 6
•Use two bolts (14), washers (24) and nuts (23) to connect the lower ends of the
supports (6) to the inside of the base (1). Then use bolts (16), washers (24) and
nuts (23) to connect the top ends of the supports to the post (3). Check to
make sure the nuts are ti htened. Ti hten all nuts.
St p 7
•Use bolts (15), washers (24) and nut (23) to attach the boom (2) to the top of
the post (3). Ti hten nut (3) so that the boom (2) can rotate freely, do not over-
ti hten as boom needs to be able to rotate freely.
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 8
St p 8
•Use bolts (17), washers (24) and nut (23) to fasten the lower end of the lon
ram (11) to the post (3). Then bolt (18), washer (24) and nut (23) to fasten the
top of the lon ram to the boom (2).
St p 9
•Slide the boom extension (4) into boom (2) and use bolt (18), washer (24) and
nut (23) to s cur at th d sir d load rating. Use bolt (20), washer (28) and nut
(27) to attach the hook and chain (8) to the end of the boom extension.
The boom has four different load ratings; select desired rating before use.
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 9
3. BEFORE USE
Prior to each use conduct a visual inspection by checkin for abnormal conditions, such as
cracked joints and dama ed, loose, or missin parts.
•Durin transport it is possible that air has become trapped in the hydraulic
system, causin poor liftin performance. Pur e any air from the system by
fully openin the release valve (turn handle counter clock-wise as shown), then
while holdin the boom down, operate pump handle rapidly several times.
•Ensure all nuts and bolts are correctly fitted and ti ht.
4. OPERATION
To Rais : Close the release valve by turnin the handle clock-wise to a secure
position. Do not over ti hten.
To Low r: Open the release valve by turnin the handle counter clock-wise very
slowly. The speed of lowerin the load is controlled by how much you turn
the handle.
To Add Oil: Only use hi h quality Hydraulic Oil. Do not use brake fluid, alcohol,
lycerine, deter ent motor oil. When addin oil ensure dirt or forei n
matter does not enter the system.
NOTE: ONLY USE GOOD QUALITY HYDRAULIC JACK OIL.
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 10
5. STORAGE
This foldable en ine crane should always be stored under cover in a dry location and on a
level surface with the jib in the fully low r d position.
Not : Before raisin the le s to the stora e position ensure Bolt (6), and Nut (7) is
inserted into the base support and ti htened to ensure the unit is stable and won't fall
over.
6. MAINTENANCE
Replace or repair dama ed parts. Use recommended Tradequip enuine parts only. Non
authorised parts may be dan erous and will invalidate the warranty.
•Check ram and plun er every 3 months for any si ns of corrosion.
•Clean as needed with a clean damp cloth.
7. SERVICE & REPAIR
Any Foldable en ine crane found dama ed in any way, or found to be worn or operates
abnormally should be removed from service until repaired by an authorised service a ent.
Owners and / or operators should be aware that repair of this product may require
specialised equipment and knowled e. Only authorised parts, labels and decals shall be
used on this equipment. Annual inspection of the hydraulic lift is recommended and can
be made by an authorised repair facility to ensure that your equipment is in optimum
condition and that the equipment has the correct decals and safety labels specified by the
manufacturer.
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 11
PARTS DIAGRAM
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 12
PARTS LIST
Part # D scription QTY Part # D scription QTY
1 Base 1 17 Bolt M16x90 1
2 Boom 1 18 Bolt M16x80 1
3 Main Support Post 1 19 Bolt M14x100 3
4 Le 2 20 Bolt M12x80 1
5 Lock Pin 4 21 Bolt M8x20 16
6 Support Strap 2 22 Bolt M8x12 8
7 Split "R" Pin 4 23 Nut M16 6
8 Chain & Hook Assembly 8 24 Flat Washer 016 6
9 3.5" Swivel Castor 4 25 Nut M14 3
10 3" Swivel Castor 2 26 Flat Washer 014 3
11 8 Ton Lon Ram Jack 1 27 Nut M12 1
12 Handle 1 28 Flat Washer 012 1
13 Boom Extension 1 29 Lock Washer 012 1
14 Bolt M16x100 2 30 Nut M8 16
15 Bolt M16x120 1 31 Lock Washer08 24
16 Bolt M16x110 1
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 13
TROUBLESHOOTING
Trouble Probable Cause Remedy
Will not hold load. Dirt on valve seals.
1. Lower liftin boom. Close the
release valve and remove the
oil filler plu .
2. Place one foot on the le and
pull up the liftin boom to its
full hei ht by hand.
3. Open the release valve to
lower the liftin boom.
4. Worn seals.
Will not lift load.
Will not lift load to its full
hei ht.
Pump feels unsteady
under load.
Pump will not lower
completely.
Air block. 1. Pur e air from the hydraulic
system by openin the release
valve and remove the oil filler
plu
2. Pump handle a couple of full
strokes and close the release
valve.
Pump will not lift to its
full hei ht.
Pump feels unsteady
under load.
The reservoir could be
overfilled.
Low hydraulic oil level.
1. Check the oil level. Remove
the filler plu . Top up oil to
correct level.
Will not lower
completely.
The pump cup seal could be
worn out.
1. Replace cup seal.
Will not lower
completely.
Air block.
Unit requires lubrication.
1. Release air from hydraulic
pump by removin filler plu .
2. Oil external movin parts.
Product Cod : 1001
Made in China to TQB Brands Pty Ltd specifications.
Visit us at www.tqbbrands.com.au Pa e | 14
WARRANTY
Tradequip products have been carefully tested and inspected before shipment and are
uaranteed to be free from defective materials and workmanship for a period of 12 months
from the date of purchase except where tools are hired out when the uarantee period is
ninety days from the date of purchase.
Should the machine develop any fault, please return the complete tool to your nearest
authorised warranty repair a ent or contact TQB Brands Pty Ltd Warranty team –
[email protected].
If upon inspection it is found that the fault occurrin is due to defective materials or
workmanship, repairs will be carried out free of char e. This uarantee does not apply to
normal wear and tear, nor does it cover any dama e caused by misuse, careless or unsafe
handlin , alterations, accident, or repairs attempted or made by any personnel other than the
authorised TQB Brands Pty Ltd repair a ent.
This uarantee applies in lieu of any other uarantee expressed or implied and variations of its
terms are not authorised.
Your TQB Brands Pty Ltd uarantee is not effective unless you can produce upon request a
dated receipt or invoice to verify your proof of purchase within the 12 month period.
Consum r Guarant
Our oods come with a uarantee that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and compensation for any
other reasonably foreseeable loss or dama e. You are also entitled to have the oods repaired
or replaced if the oods fail to be of acceptable quality and the failure does not amount to a
major failure.

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