TrailFX JL05RF User manual

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Page 1 of 6 Rev 070119
THE GRILLE GUARD MAY INTERFERE WITH PARKING SENSORS,
PROXIMITY SENSORS AND CRUISE CONTROL SENSORS.
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT.
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
DO NOT OVER TORQUE
.
STANDARD OPERATING LOAD FOR TIGHTEN
BODY MOUNT NUTS & BOLTS VARIES FROM 45 TO 65 FOOT POUND.
60-180 min
[email protected]
1 866 638 4870
LIMITED 3-YEAR WARRANTY
Cutting May be
Required
PARTS LIST:
Qty Part Description Qty Part Description
1 Driver/Left Fender Assembly 20 6-1.0mm x 25mm Button Head Bolts
1 Passenger/Right Fender Assembly 20 6 x 12mm x 1.6mm Flat Washers
1 6mm Threaded Insert Tool 20 6mm Lock Washers
14 6mm Threaded Inserts 6 6mm Flange Nuts
1 4mm Wrench
PROCEDURE:
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY. CUTTING AND MODIFICATION IS REQUIRED TO REINSTALL THE PLASTIC FENDER
LINER. DRILLING IS REQUIRED. ASSISTANCE IS RECOMMENDED.
1. Start installation on the passenger/right side of the vehicle. Release the plastic clips and remove any
hardware attaching the liner to the outer edge and underside of the fender and the body, (Figure 1).
Remove the inner fender liner.
2. Next, firmly pull the fender straight outward from the body to pop the clips from the mounting holes,
(Figure 2). Remove any clips left attached to the body panel and move the fender to a clean surface.
3. Select the passenger/right Formed Rear Fender. Carefully place the Fender up to the mounting location
on the vehicle. Line up the holes in the Fender with the matching holes in the body to identify the correct
mounting holes required for installation, (Figures 3 & 4). Mark the (7) mounting holes requiring drilling
REAR STEEL FENDER
Part No. JL05RF
Fits: 2018 + JEEP Wrangler JL / JLU
Passenger/Right
Fender Assembly
Front
6
mm
Threaded Insert
Installation Tool
(14) 6mm Threaded Inserts
Drive
r/Left Fender
Assembly
Front
Drilling Is
Required

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Page 2 of 6 Rev 070119
(Figure 4). NOTE: The last mounting hole in the Fender toward the rear of the vehicle does not line up
with an existing hole in the vehicle and a hole will need to be drilled (Figure 8).
4. Use an electric drill and 25/64” drill bit, (not included) to drill out the (7) mounting holes along the body
(Figure 4). VERY IMPORTANT: Only drill through the outer sheet metal to enlarge the holes for a
Threaded Insert, do not drill completely through the body.
a. Select the 6mm Threaded Insert Installation Tool and (1) 6mm Threaded Insert, (Figure 5-A).
b. Screw the Insert onto the threaded end of the Insert Tool, (Figure 5-A).
c. Firmly hold the Tool and push the Insert into one of the previously drilled holes, (Figure 5-B).
d. Insert should fit snug into the drilled hole. Lightly tap the Tool and Insert into the hole with a small
hammer if necessary.
e. Firmly hold the hex nut on the Insert Tool in place with a wrench and turn the hex bolt clockwise
to tighten the bolt and expand the Insert in the hole (Figure 5-C).
f. Once Insert is fully compressed and expanded, remove the Tool from the Insert, (Figure 6).
WARNING: Do not overtighten Insert or damage to the Insert may result.
g. Repeat the previous Steps to install the remaining (6) Threaded Inserts, (Figures 6—8).
5. With assistance, hold the Fender up in position. Attach the Fender to the previously installed (7)
Threaded Inserts with the included (7) 6mm Button Head Bolts, (7) 6mm Lock Washers and (7) 6mm
Flat Washers, (Figures 9—11). Do not tighten hardware at this time.
6. Next, attach the Fender to the (3) remaining mounting locations with access to the back of the outer
body panel. Attach the Fender to the (3) locations, (2 at the top, 1 toward the rear), with the included (3)
6mm Button Head Bolts, (3) 6mm Lock Washers, (3) 6mm Flat Washers and (3) 6mm Flange Hex Nuts,
(Figures 9—11). Do not tighten hardware at this time.
7. With the fender in place, determine if plastic fender liner will be reinstalled.
a. Slide fender liner into position.
b. Trim the outer section from the liner. NOTE: Actual amount to remove from liner to be
determined by installer. Leave as many mounting points on the plastic liner as possible.
c. Reinstall modified plastic fender liner if desired.
8. Adjust the position of the Fender and fully tighten all hardware.
9. Repeat Steps 1—8 for driver/left side Tube Fender installation, (Figures 12 & 13).
10. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
Passenger/right Side Installation Pictured
(
Fig 1
)
Release clips
and all hardware
attaching inner fender liner to outer fender
Front
(
Fig
2
)
Firmly pull fender straight out from
vehicle. Remove any clips still attached to body
Front

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Page 3 of 6 Rev 070119
Passenger/right Side Installation Pictured
(
5
-
A
)
Select Insert Tool and (1) Insert. Thread Insert
onto end of Insert Tool. Hand tighten only, do not
tighten hex bolt
(5-B) Firmly hold assembly and push Insert into
drilled hole.
(5-C) Use a wrench (open or box end) to hold nut
(arrow) to prevent nut and tool from turning. Hold
Tool Assembly up tight in body panel. Turn hex bolt
in Tool clockwise to expand insert in body panel.
Remove Tool once Insert is fully tightened. Do not
overtighten or Insert may be damaged. Repeat steps
for all Insert installations
(
Fig
3
)
Do not drill these (3) mounting locations.
NOTE: The (3) mounting locations can be
accessed from between body panels
(Fig 5) Assemble Threaded Insert Tool
(
Fig
4
)
Drill
25/64
hole in body panel
at
(7)
locations (arrows). NOTE: These locations
are not accessible from back of body panel
(
Fig
6
)
Passenger/right front insert fully installed
(lower arrow) and next to drill (upper arrow)
Front
Front
Front

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Page 4 of 6 Rev 070119
Passenger/right Side Installation Pictured
6
mm x
2
5
mm
Button
Head Bolt
6mm Lock Washer
6mm Flat Washer
(
Fig
7
)
Passenger/right rear
-
top mounting
locations (arrows) with inserts fully installed
Front
Front
(
Fig
8) Passenger/right rear mounting
locations (arrows) with inserts fully installed
(Fig 9) Passenger/right front of fender illustrated
(Fig 10) Passenger/right top of fender illustrated
Front
Front
6
mm
Inserts
6
mm
Inserts
6
mm x
2
5
mm
Button Head
Bolt
6mm Lock Washer
6
mm Flat Washer
6
mm Flange
Nuts

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Page 5 of 6 Rev 070119
Front
(
Fig
12
) Attach front of Fender to mo
unting
locations on body, (pass/right Fender pictured)
Front
(
Fig
13
) Attach rear of Fender to mounting
locations on body, (pass/right Fender pictured)
Front
(Fig 11) Passenger/right rear of fender illustrated
6
mm
Inserts
6
mm Flange
Nut
6
mm x 2
5
mm
Button Head
Bolt
6mm Lock Washer
6
mm Flat Washer

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Page 6 of 6 Rev 070119
FAQ’s
1. Hardware’s are not of correct size.
In GMC / Chevrolet truck model 2006 & up, customer needs to reuse the factory body bolts to install the bracket. If your vehicle is not
GMC / Chevrolet 2006 & up, ensure that holes are not partially covered with any plastic grommet or rust? If it is, remove the plastic
grommet & rust from the thread holes & re-try the installation.
2. Mounting Bracket are not getting Installed properly.
In some cases Illustration images shown in Installation manual may not be the exactly same as per actual vehicle images ,also if Driver /
Passenger side mounting brackets are very identical in the design, suggest referring Parts Identification guide to avoid fitment issue.
3. Products are thumping / rattling after installation.
Ensure that all required mounting brackets / hardware’s are installed & tighten correctly. Suggest using white lithium / regular grease
between the metal to metal contact surfaces.
4. Side Bar is not aligning with vehicle / Step Pads are not aligning with vehicle doors.
Side bar may be interchanged or mounting brackets are not installed at the correct position in the vehicle. Refer Parts identification guide.
5. Missing / Excess Hardware.
Recheck hardware count as per the part list.
6. Product not installing properly.
Ensure make model year, cab length and bed size of your vehicle is listed in the application. All installation steps are followed correctly.
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PRODUCT CARE
 Periodically check the product to ensure all fasteners are tight and components are intact.
 Regular waxing is recommended to protect the finish of the product.
 Use ONLY Non-Abrasive automotive wax. Use of any soap, polish or wax that contains an abrasive is detrimental and can scratch the
finish leading to corrosion.
 Aluminum polish may be used to polish small scratches and scuffs for Stainless Steel finish.
 Mild soap may be used to clean the product for both Stainless Steel and Black finish.
Keystone Automotive Operations Inc. (KAO) warrants this product to be free of defects in material and workmanship at the time of purchase by the
original retail consumer. KAO disclaims any other warranties, express or implied, including the warranty of fitness for a particular purpose or an
intended use. If the product is found to be defective, KAO may replace or repair the product at our option, when the product is returned prepaid,
with proof of purchase. Alteration to, improper installation, or misuse of this product voids the warranty. KAO’s liability is limited to repair or
replacement of products found to be defective, and specifically excludes liability for any incidental or consequential loss or damage.