TRAK RACER TR80 User manual

1
Published 2022‑07‑17
TR80
Assembly Guide
TR805-BLK
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box

3 Part list
4 Symbol Legend
5 Assembly Notes
10 TR805-BLK Assembly Instructions
18 Seat Slider Option
20 Recliner seat installation
24 GT/Rally seat installation
26 Wheel Mount Option 1
29 Wheel Mount Option 2
32 Wheel Mount Option 3
35 Wheel Mount Option 4
38 Wheel Mount Option 5
2
TABLE OF CONTENTS

3
Two people needed
Tighten hardware
Leave hardware loose for adjustment
Make Adjustment
Break tab off Corner bracket CB1
Safety glasses needed
Attention / Priority
Reserve for following step
Mirrored Components (Same on both sides)
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
IMPORTANT: Due to the nature of cut aluminium prole, some metal
shavings may still be present after our extensive QA cleaning process. We
recommend that boxes and packaging is opened on a hard oor.
NOTE: Some screws and washers are pre-installed. These will be part of
the parts list and will need to be loosened and reattached according to
the instructions.

IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
4
If you have any issues, please contact us at [e-mail]
TR805-BLK-PART3
TR805-BLK-PART1
TR805-BLK-PART2
Part # Description QTY Check
BOX #: TR805-BLK-PART1
PS-1200-R Prole strip, 1200mm Red 4
PS-460-R Prole strip, 460mm Red 2
AL-80-1200 Aluminum Prole, 40x80x1200mm 2
AL-80-780 Aluminum Aluminum Prole, 40x80x780mm 2
AT-40-400 Aluminum Prole (Threaded), 40x40x400mm 2
AL-40-460 Aluminum Prole, 40x40x460mm 2
BOX #: TR805-BLK-PART2
EC-40 End Cap, 40x40 6
EC-80 End Cap, 40x80 9
FR-01 Feet, Rubber 4
SH-M6-20 Screw (Hex), M6x20 4
NS-M6 T-Nut (Spring), M6 4
CC-01 Cable Management clips 10
TK-M8 Tool Kit, M8 1
NF-M8 Nut (Flange), M8 12
WF-M8 Washer (Flat), M8 30
WL-M8 Washer (Lock), M8 26
SH-M8-16 Screw (Hex), M8x16 8
SH-M8-20 Screw (Hex), M8x20 22
SF-M8-20 Screw (Flat), M8x20 10
SL-M8-20 Screw (Handle) M8x20 4
SS-01 Seat Slider 1
NS-M8 T-Nut (Spring), M8 28
PP-80-TP Pedal Plate, TR80 Top Plate 1
PP-NP-LB Pedal Plate, L Bracket 2
BP-80-H Bracket (Plate), 80, Horizontal 1
AJ-4040 Adjustable joint 2
PP-80-SM Pedal Plate, TR80 Side Mount 2
BA-80-BLK Bracket, Anodized corner, 40x80, Black 4
BOX #: TR805-BLK-PART3
BC-40 Bracket, Corner with Cap, 40x40 22
WF-M8 Washer (Flat), M8 46
WL-M8 Washer (Lock), M8 46
SH-M8-20 Screw (Hex), M8x20 46
NS-M8 T-Nut (Spring), M8 62
AL-80-500 Aluminum Aluminum Prole, 40x80x500mm 3
AL-80-240 Aluminum Aluminum Prole, 40x80x240mm 2
AL-80-300 Aluminum Aluminum Prole, 40x80x300mm 1
SM-01 Shifter Mount 1
SM-02 Shifter Bracket 1
SH-M8-16 Screw (Hex), M8x16 16
TR805-BLK PARTS LIST
*NOTE: Extra hardware may be included as spare parts
INCLUDED TOOLS
5mm Ball End Hex Key 6mm Ball End Hex Key 13mm Spanner

5
1
NOTE
BACK SIDE
FRONTSIDE
INSIDE
TOP SIDE
OUTSIDE
SHIFTER SIDE
a
a

6
NOTE
The handle screws (SL-M8-20 & SL-M8-25) are
ratcheted to allow for tightening and loosening
when space for rotation is limited. Simply pull the
handle out and turn handle into position and
push handle back in to engage thread.

7
NOTE
It is strongly advised that
spring T-Nuts are inserted
by sliding from the ends of
profiles. Please take careful
note of each step of all T-nuts
as some are to be installed in
anticipation of future steps.
If T-Nuts are skipped, and
the ends are no longer
accessible, they can be
inserted by “rocking” them
in from the outer face as
shown.
Use the provided allen key
to push the T-Nut into
position and place the hole
to slide into position.
NS-M8 & NS-M6

8
NOTE BC-40

9
NOTE AJ-4040

10
1
2
Insert 2pcs of NS-M8
into TOP SIDE of each
AT-80-500 (for STEP 4)
M6x20mm
SH-M6-20 x4 AT-80-1200 x2 NS-M6 x4 FR-01 x4
AL-80-500 x2 NS-M8 x20

11
4
3
AL-40-460 x2
380mm
15"
344mm
13.5"
SH-M8-20 x16
M8x20mm
WL-M8 x16 WF-M8 x16 BC-40 x8
NS-M8 x4 SH-M8-20 x8
M8x20mm
WL-M8 x8 WF-M8 x8 BC-40 x4

12
6
5
M8x16mm
SH-M8-16 x16 AL-80-780 x2 NS-M8 x16 BA-80-BLK x16
AL-80-240 x2 NS-M8 x8 SH-M8-20 x4
M8x20mm
WF-M8 x8 WL-M8 x8 BC-40 x4

13
8
AJ-4040 x4 PP-80-SM x2
7
ba
AT-40-400 x2
SH-M8-16 x2
SH-M8-20 x2
SL-M8-20 x2
WL-M8 x4
WF-M8 x4
SH-M8-16
SH-M8-20
M8x16mm
SH-M8-16 x2
M8x20mm
SH-M8-20 x2 SL-M8-20 x2 NS-M8 x6 WL-M8 x4 WF-M8 x4
AT-40-400 x2 NS-M8 x4
M8x16mm
SH-M8-16 x2
M8x20mm
SH-M8-20 x2 SL-M8-20 x2 WL-M8 x4 WF-M8 x4
SH-M8-16
SH-M8-20

14
10
9
NS-M8 x8 SH-M8-20 x12
M8x20mm
WL-M8 x8 WF-M8 x8 PP-NP-LB x2
M8x20mm
SF-M8-20 x10 NF-M8 x4 PP-80-TP x1

15
11
12
BP-80-H x1
AL-80-500 x1 NS-M8 x8 SH-M8-20 x8
M8x20mm
WL-M8 x8 WF-M8 x8 BC-40 x4
AL-80-300 x1 NS-M8 x10
M8x20mm
SH-M8-20 x10 WL-M8 x10 WF-M8 x10 BC-40 x2

16
13
Note: End caps should be
installed after all
accessories are mounted
SM-01 x1 SM-02 x1
14
EC-40 x22 EC-80 x22
NS-M8 x4 WL-M8 x6 WF-M8 x6 NF-M8 x2
M8x20mm
SH-M8-20 x6
BC-40 x22

15
17
PS-1200-R x4 PS-460-R x2

18
Published 2022‑07‑17
Seat Slider
Assembly
TR80-SLIDER
Part # Description QTY Check
BOX #: TR805-BLK-PART2
SS-01 Seat Slider 1
SH-M8-16 Screw (Hex), M8x16 4
NL-M8 Nut (Locking), M8 4
WF-M8 Washer (Flat), M8 4
WL-M8 Washer (Lock), M8 4

19
SS-01 x1
1
NS-M8 x4
M8x16mm
SH-M8-16 x4 WL-M8 x4

20
Published 2022‑07‑17
SA-06/SA-07/SA-08
Recliner Seat
Assembly