TRAK DPMRX2 Operating instructions

TRAK Machine Tools
Site Preparation Guide
TRAK DPMRX2
F16467-44 Rev 062518
Page 1 of 4
Before an Authorized Field Service Technician can perform the machine’s final checkout, the following requirements must be met:
The machine must be in position and placed on its rest pads
To offload the machine, a 6000 lb. forklift with 6’ extension is required.
The machine must be leveled (refer to installation and service manual).
The machine must be wired (refer to the installation and service manual).
The machine must have air hooked up if power drawbar is installed (see the
installation and service manual).
The machine must be cleaned. Remove all grease from the way surfaces.
Space & Weight
•Floor area = 102”x93.875”
•Height = 91.75”
•Footprint = 23.125”x40.5”
•Net (approx.) Weight = 3300 lbs.
•Shipping (approx.) Weight = 3600 lbs.
•Pallet Size = 76” x 76”, 8” thick
•Allow clearance at the rear of the mill to open and work
on the electrical box.
•A solid and level foundation to maintain approximately
3300 lbs plus the weight of the workpiece (maximum
total 4620 lbs) is required. Six leveling screws are
provided.
Electrical
•Machine is only available in the 208 VAC configuration
(200 to 240V is acceptable). A separate 208V, 27 amps,
60 Hz, 3 phase circuit is required. For shops with 440
VAC, a step-down transformer to 208 VAC must be used.
The transformer must be sized to carry a load of 27
amps minimum.
•Machine tool must be earth grounded.
Air (for optional Power Drawbar)
•¼” NPT connection
•Air pressure not to exceed 100 psi
•17.5 SCFM or 2.5 CFM at 90 psi
DPMRX2 Machine Footprints
A
Overall Width (with Mechanical Handwheel)
99.9375”
A1
Overall Width (with Electronic Handwheel)
102.5625”
B
Overall Length (with Mechanical Handwheel)
89.5”
B1
Overall Length (with Electronic Handwheel)
93.875”
C
Bed width
23.125”
D
Bed width between leveling screws
20.5”
E
Distance between leveling screws
32.5”
F
Bed length
40.5”

TRAK Machine Tools
Site Preparation Guide
TRAK DPMRX2
F16467-44 Rev 062518
Page 2 of 4
DPMRX2 Overall Dimensions
G
Height of table from bottom of bed
36.75”
H
Maximum distance from spindle nose to table
25.5”
I
Height of machine from bottom of bed to top of column cover
81.75”
J
Maximum height of machine from bottom of bed to top of Z-axis motor
86.625”
L
Length of machine with electrical cabinet closed (With Mechanical handwheel)
69”
K
Width of machine (With Mechanical handwheel)
69”
K1
Width of machine (Electronic handwheel)
71.625”
L1
Length of machine with electrical cabinet closed (With electronic handwheel)
73.3125”
M
Maximum height of machine from bottom of leveling pads to top of spindle
motor with the head all the way up
91.75”
Note: Removing the z-axis motor, z-axis motor cover, resistor
housing, resistor housing lid, and unscrewing the top resistor
from its bracket and placing it to the side results in a height of
80.4375” from the bottom of base to the top of the Z-Axis ball
screw. With the head all the way down, this is the minimum
clearance needed to move the machine through doors.

TRAK Machine Tools
Site Preparation Guide
TRAK DPMRX2
F16467-44 Rev 062518
Page 3 of 4
Lifting and/or Moving the Machine
Method 1 (see Figure 1):
1. Insert a steel bar 1.0" dia x 36" long through the rear side
holes of the bed (under column).
2. Use a steel cable (with protective covering) min. 3/4" dia. or
a 3 ton sling.
3. Use cardboard pieces or other suitable protective sheets on
both sides of the machine to prevent scratching.
4. Remove the 4 nuts and screws holding the machine to the
wood skid.
5. Lift the machine (the front side of the machine should be
lower than the back side).
6. Insert the 4 screws for leveling pads in their place in the bed.
7. Place the machine in its location (see floor plan and bed
footprint drawing) carefully positioning each leveling pad
under each leveling screw.
8. Remove the lifting cable or sling, the steel bar and all
protective cardboard.
CAUTION!
The DPMRX2 machines weigh approximately 3300 lbs.
Proper equipment of sufficient capacity must be used
when lifting and/or moving the machine.
Figure 1 Lifting the Machine Method 1

TRAK Machine Tools
Site Preparation Guide
TRAK DPMRX2
F16467-44 Rev 062518
Page 4 of 4
Method 2 (see Figure 2):
1. Insert 2 steel bars 1" dia x 36" long
through both sides in the existing holes in
the machine base (front and back).
2. Position 4 (two each side) wood vee blocks
under the steel bars and over a suitable lift
truck.
3. Lift the machine up (somewhat tilted
towards the front) 4-6" from the ground
and move it to its floor plan position.
WARNING!
The lift truck must have sufficient lifting
capacity (3 tons) and be equipped with
suitably long forks.
4. Insert the 4 screws for the leveling pads in
their place in the bed.
5. Place the machine in its location (see floor
plan bed/footprint) carefully positioning
each leveling pad under each leveling
screw.
Figure 2
Lifting the Machine Method 2