Trane Technologies CVHE Installation and operating instructions

April. 2020
SAFETY WARNING
Only qualied personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specic knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualied person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
Installation, Operation and Maintenance
CVHE, CVHF, CVHG Water-Cooled
CenTraVac Chillers
WithTracer AdaptiView™ Control
Confidential and proprietaryTrane information
TCVHE-SVX04E-EN
X39641300002

Warnings, Cautions and Notices
Warnings, Cautions and Notices Note that warnings,
cautions and notices appear at appropriate intervals
throughout this manual. Warnings are provide to alert
installing contractors to potential hazards that could
result in death or personal injury. Cautions are designed
to alert personnel to hazardous situations that could re-
sult in personal injury, while notices indicate a situation
that could result in equipment or property-damage-only
accidents.
Your personal safety and the proper operation of this
machine depend upon the strict observance of these pre-
cautions.
ATTENTION: Warnings, Cautions and Notices appear
at appropriate sections throughout this literature. Read
these carefully:
DWARNING Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
DCAUTION Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.
It could also be used to alert against
unsafe practices.
DNOTICE: Indicates a situation that could result
in equipment or property-damage
only
Important Environmental Concerns!
Scientific research has shown that certain man-made
chemicals can affect the earth’s naturally occurring strato-
spheric ozone layer when released to the atmosphere.
In particular, several of the identified chemicals that may
affect the ozone layer are refrigerants that contain Chlo-
rine, Fluorine and Carbon (CFCs) and those containing
Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not
all refrigerants containing these compounds have the
same potential impact to the environment.Trane advo-
cates the responsible handling of all refrigerants-includ-
ing industry replacements for CFCs and HCFCs such as
HFCs.
Responsible Refrigerant Practices!
Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the
air conditioning industry. All technicians who handle
refrigerants must be certified.The Federal Clean Air Act
(Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain refriger-
ants and the equipment that is used in these service pro-
cedures. In addition, some states or municipalities may
have additional requirements that must also be adhered
to for responsible management of refrigerants. Know the
applicable laws and follow them.
This Installation, Operation, and Maintenance manual
applies to CenTraVac chillers with two different refriger-
ant and oil systems:
• R-123 and OIL00022
• R-514A and OIL00334/OIL00335
Important: Verify proper refigerant and oil for your
chiller before proceeding!
DWARNING
Proper Field Wiring and Grounding
Required!
All eld wiring MUST be performed by qualied per-
sonnel. Improperly installed and grounded eld wiring
poses FIRE and ELECTROCUTION hazards. To avoid
these hazards, you MUST follow requirements for eld
wiring installation and grounding as described in NEC
and your local/state electrical codes. Failure to follow
code could result in death or serious injury.
Note: Graphic labels (shown above) are used for CE
application only.
Important:
• Before servicing, disconnect all power sources and
allow at least 30 minutes for capacitors to discharge.
• All electrical enclosures—unit or remote—are IP2X.
X39003892001A
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DWARNING
Contains Refrigerant!
System contains oil and refrigerant under high pres-
sure. Recover refrigerant to relieve pressure before
opening the system. See unit nameplate for refrigerant
type. Do not use non-approved refrigerants, refrigerant
substitutes, or refrigerant additives.
Failure to follow proper procedures or the use of
non-approved refrigerants, refrigerant substitutes, or
refrigerant additives could result in death or serious
injury or equipment damage.
DWARNING
Personal Protective Equipment (PPE)
Required!
Installing/servicing this unit could result in exposure
to electrical, mechanical and chemical hazards.
• Before installing/servicing this unit, technicians
MUST put on all Personal Protective Equipment
(PPE) recommended for the work being undertak-
en. (Examples; cut resistant gloves/sleeves, butyl
gloves, safety glasses, hard hat/bump cap, fall
protection, electrical PPE and arc ash clothing).
ALWAYS refer to appropriate MSDS sheets and
OSHA guidelines for proper PPE.
• When working with or around hazardous chem-
icals, ALWAYS refer to the appropriate MSDS
sheets and OSHA guidelines for information on
allowable personal exposure levels, proper respira-
tory protection and handling recommendations.
• If there is a risk of arc or ash, technicians MUST
put on all necessary Personal Protective Equipment
(PPE) in accordance with NFPA70E for arc/ash
protection PRIOR to servicing the unit.
• NEVER PERFORM ANY SWITCHING, DISCONNECT-
ING, OR VOLTAGE TESTING WITHOUT PROPER
ELECTRICAL PPE AND ARC FLASH CLOTHING.
ENSURE ELECTRICAL
• METERS AND EQUIPMENT ARE PROPERLY RATED
• FOR INTENDED VOLTAGE.
Failure to follow recommendations could result in
death or serious injury.
Trademarks
Trane and theTrane logo are trademarks of Trane in the
United States and other countries. All trademarks ref-
erenced in this document are the trademarks of their
respective owners.
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Table of Contents
Warnings, Cautions and Notices ......................2
Trademarks......................................................3
Unit Model Number Description ......................6
Model Number Digit Description .....................7
Pre-Installation...................................................8
ASHRAE Standard 15 Compliance................. 8
Unit Shipment ................................................. 8
General Information .......................................8
Installation requirements and Contractor re-
sponsibilities.................................................... 9
Storage Requirements for Chillers NotYet
Installed...........................................................10
Unit Components ...........................................11
Unit Dimensions and Weights .......................12
Recommended Unit Clearances....................12
Installation Mechanical ...................................15
Operating Environment .................................15
Foundation Requirements .............................15
Rigging ............................................................15
Standard chiller lift........................................15
Special lift requirements ..............................16
Unit Isolation ..................................................16
Isolation Pads..................................................16
Spring Isolators ..............................................17
Unit Leveling...................................................17
Installation Water Piping ................................19
Overview .........................................................19
WaterTreatment..............................................19
Pressure Gauges ............................................19
Valves - Drains and Vents...............................19
Strainers..........................................................19
Flow-Sensing Devices ................................... 20
water temperature sensor............................20
Evaporator and Condenser Water Piping .... 20
Water Box Locations ..................................... 21
Water Piping Connections ............................ 22
Grooved Pipe Coupling................................. 23
Bolt-Tightening Sequence for Water Piping
Connections ................................................... 23
PressureTesting Waterside Piping ............... 24
Purge Piping .....................................................25
EarthWise Purge Requirements - Purge Instal-
lation............................................................... 25
Vent Piping .......................................................26
Refrigerant Vent-Line..................................... 26
General Recommendations .........................26
Purge Discharge ............................................26
Vent-Line Materials .......................................26
Vent-Line Sizing ............................................26
Vent-Line Installation .................................... 27
Insulation ..........................................................31
Unit Insulation Requirements ...................... 31
InsulationThickness Requirements.............. 31
Installation Controls ........................................33
Specifications ................................................ 33
Wiring and Port Descriptions.......................33
Communication Interfaces ...........................34
Rotary Switches ............................................34
LED Description and Operation ...................34
Installing theTracer AdaptiView Display ..... 36
Adjusting theTracer AdaptiView Display Arm
........................................................................ 37
Electrical Requirements ..................................38
Installation Requirements............................. 38
Electrical Requirements ................................ 38
Trane-Supplied Starter Wiring...................... 40
Customer-Supplied Remote Starter Wiring . . 41
CurrentTransformer and PotentialTransform-
er Wire Sizing................................................. 42
Power Supply Wiring ......................................43
3-
Phase Power Source.............................. 43
Circuit Breakers and Fused Disconnects ..... 43
Power Factor Correction Capacitors (Option-
al) .................................................................... 43
Rule 2 - PFCC wires routed through current
transformers..................................................44
Interconnecting Wiring.................................. 44
Starter to Motor Wiring (Remote-Mounted
Starters Only)................................................. 45
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Starter to Control Panel Wiring .................... 46
10kV–13.8kV Medium Voltage Installation ...47
10kV–13.8kV Medium Voltage Motor ........... 47
MotorTerminal Box ....................................... 47
Motor Supply Wiring..................................... 47
MotorTerminals ............................................48
Ground WireTerminal Lug............................48
System Control Circuit Wiring .......................49
Water Pump Interlock Circuits and Flow
Switch Input...................................................50
Temperature Sensor Circuits........................ 50
Optional Control and Output Circuits..........51
OptionalTracer Communication Interface ..51
Unit Start-Up.................................................. 51
Starter Module Configuration ...................... 51
Schematic Wiring Drawings ......................... 51
Operating Principles ........................................52
General Requirements .................................. 52
Cooling Cycle................................................. 52
CVHE, CVHG 3-Stage Compressor ..............52
CVHF 2-Stage Compressor...........................52
Oil and Refrigerant Pump ............................. 53
Compressor Lubrication System .................53
Operating Principles .....................................53
Motor Cooling System.................................. 54
Tracer AdaptiView Display............................ 54
Tracer TU Chiller ServiceTool ....................... 54
Start-up and Shut Down .................................55
Sequence of Operation ................................. 55
Start-up Sequence of Operation—Wye-Delta .
........................................................................ 55
Power Up Diagram .......................................57
Software Operation Overview Diagram......57
Ice Machine Control ...................................... 57
Free Cooling Cycle ........................................ 59
Free Cooling (FRCL)......................................59
Hot Gas Bypass (HGBP) ................................ 59
Hot Water Control .......................................... 60
Heat Recovery Cycle...................................... 60
Auxiliary Condensers.................................... 60
Control Panel Devices and Unit Mounted De-
vices................................................................ 61
Unit Control Panel.........................................61
Variable Water FlowThrough the Evaporator .
........................................................................61
User-Defined Language Support .................61
Unit Start-Up and Shut-down Procedures .. 61
Unit Start-Up Check ......................................61
Daily Unit Shutdown ....................................62
Seasonal Unit Shutdown .............................62
Maintenance ....................................................64
Record Keeping Forms .................................64
Daily Maintenance and Checks ....................64
Compressor Oil Change................................ 66
Oil Change Procedure ................................... 66
Oil Filter.......................................................... 66
Oil Filter Replacement Procedure ................66
General Lubrication....................................... 67
Service for the 1st StageTang Operator......67
Service for the 1st and 2nd StageTang Oper-
ators ...............................................................67
Cleaning the Condenser...............................68
Cleaning the Evaporator ............................... 68
Purge System................................................. 68
Leak Checking Based on Purge Pump Out
Time ...............................................................68
LongTerm Unit Storage ................................ 69
Unit Preparation............................................69
Refrigerant Charge ........................................ 70
Recovery and Recycle Connections.............70
Waterbox Removal and Installation ..............72
Discussion...................................................... 72
Procedure....................................................... 72
Sound Pressure Level ...... ..............................74
Sound Pressure Level
.....................................74
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Forms ................................................................78
CenTraVac Commissioning Checklist............78

Unit Model Number Description
The unit nameplate is located on the left side of the left
hand control panel. A typical unit nameplate is illustrated
below and contains the following information.
• Unit model and size descriptor
• Unit electrical requirements
• Correct operating charge and refrigerant type
• Unit test pressures and maximum operating pres-
sures
• Unit literature
Serial Number.The unit serial number provides the spe-
cific chiller identity. Always provide this serial number
when calling for service or during parts identification.
Service Model Number. The service model represents
the unit as built for service purposes. It identifies the se-
lections of variable unit features required when ordering
replacements parts or requesting service.
Note: Unit-mounted starters are identified by a separate
number found on the starter.
Product Description Block. The CenTraVac models are
defined and built using the Product Definition and Se-
lection (PDS) system.This system describes the product
offerings using a product coding block which is made up
of feature categories and codes that identifies all charac-
teristics of a unit.
Figure 1. Typical Unit Nameplate
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Model Number Digit Description
Digit Description
1–3 Unit Type
4 Development Sequence
5–7 Nominal Tonnage
8 Unit Voltage
9 Unit Type
10–11 Design Sequence
12 Hot Gas Bypass
13 Starter Type
14 Control Enclosure
15 Compressor Motor Power (CPKW)
16–18 Compressor Impeller Cutback
19 Evaporator Shell Size
20 Evaporator Tube Bundle (Nominal Tons)
21 Evaporator Tubes
22 Evaporator Waterbox
23 Condenser Shell Size
24 Condenser Tube Bundle (nominal tons)
25 Condenser Tubes
26 Condenser Waterbox
27 Heat Recovery Condenser Shell Size
28 Heat Recovery Condenser Tube Bundle (nominal tons)
29 Heat Recovery Tubes
30 Heat Recovery Condenser Waterbox
31 Auxiliary Condenser Size & Waterbox
32 Auxiliary Condenser Tubes
33 Orice Size
34 Orice Size
35 Unit Option-Insulation & Rupture Guard
36 Enhanced Protection
37 Generic BAS
38 Extended Operation
39 Tracer™ Communication
40 Condenser Refrigerant Control
41 Manufacturing Location
42 Special Options
43 Water Flow Control
44 Chilled Water Reset
45 Heat Recovery Temperature Sensors
46 Gas Powered Chiller
47 Compressor Motor Frame Size
48 Volute Discharge Angle
49 Operating Status
50 Industrial Chiller Package
51 Control Power Transformer
52 Motor & Terminal Board Cong
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Pre-Installation
ASHRAE Standard 15 Compliance
Trane recommends that indoor CenTraVac unit installa-
tions fully meet or exceed the guidelines of the current
version of ASHRAE Standard 15, in addition to any appli-
cable local, state, or national requirements.This typically
includes:
• A refrigerant monitor or detector that is capable of
monitoring and alarming within the acceptable ex-
posure level of the refrigerant, and that can actuate
mechanical ventilation.
• Audible and visual alarms, activated by the refriger-
ant monitor, inside the equipment room and outside
of every entrance.
• The equipment room should be properly vented to
the outdoors, using mechanical ventilation that can
be activated by the refrigerant monitor.
• The purge discharge and relief valves must be prop-
erly piped to the outdoors.
• If required by local or other codes, a self-contained
breathing apparatus should be available in close
proximity to the equipment room.
Refer to the latest copy of ASHRAE Standard 15 for
specific guidelines.Trane assumes no responsibility for
any economic, health, or environmental issues that may
result from an equipment room’s design or function.
Unit Shipment
Inspect unit while it is still on the truck for any shipping
damage.
The chiller ships shrink-wrapped in a 0.254 mm (0.010-
in.) recyclable film protective covering. Do not remove
shrink-wrap for inspection! Inspect for damage to the
shrink-wrap and determine if physical damage has oc-
curred.
Each chiller ships from the factory as a hermetically
assembled package; it is factory piped, wired and test-
ed. All openings except for the waterbox vent and drain
holes are covered or plugged to prevent contamination
during shipment and handling. Figure 2, p. 11 shows
an illustration of a typical unit and its components. As
soon as the unit arrives at the job site, inspect it thor-
oughly for damage and material shortages. In addition:
1. Verify the hermetic integrity of the unit by checking
the evaporator pressure for an indication of holding
charge pressure.
2. To prevent damaging moisture from entering the
unit and causing corrosion, each chiller is pressurized
with 3 to 5 psig of dry nitrogen before shipment.
Note: The holding charge should register approximately
5 psig (34.5 kPa) at 72°F (22.2°C). Place a gauge
on access valve to verify.This access valve is
located on the front of the oil tank, which is at the
right rear corner of the chiller. If the charge has
escaped, contact your localTrane sales office for
instructions.
3. The loose parts box and isolator pads ship on top of
the control panel box.
4. Check the oil sump sight glasses to verify that the
oil level should be visible in the lower sight glass. If
no oil level is visible, contact your localTrane sales
office.
General Information
Regulations regarding waste handling are constantly
changing.To ensure that personnel are in compliance
with the latest federal, state and local regulations, con-
tact your local waste management office for the proper
procedures on handling, disposal, transporting and stor-
age of oil, oil filters, refrigerant filters, and filter dryer
cores.
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Installation requirements and
Contractor responsibilities
A list of the contractor responsibilities typically associat-
ed with the unit installation process is provided.
Unit Start-up must be completed by a qualifiedTrane ser-
vice technician.
Type of
Requirement
Trane Supplied
Trane Installed
Trane Supplied
Field Installed
Field Supplied
Field Installed
Foundation • Meet foundation requirements
Rigging • Safety chains
Clevis connectors
Lifting beam
Isolation • Isolation pads or
spring isolators
• Isolation pads or spring isolators
Electrical • Circuit breakers or
fusible disconnects
(optional)
• Unit mounted
starter (optional)
• PFCCs (optional)
• Jumper bars
• Temperature sensor
(optional outdoor air)
• Flow switches (may
be eld supplies)
• Remote mounted
starter (optional)
• Circuit breakers or fusible disconnects (optional)
• Electrical connections to unit mounted starter (optional)
• Electrical connections to remote mounted starter (optional)
• Wiring sizes per submittal and NEC
• PFCCs (remote mounted starter optional only)
• Terminal lugs
• Ground connection(s)
• Jumper bars
• BAS wiring (optional)
• IPC wiring (AFD and remote mounted starters only
• Control voltage wiring (AFD and remote mounted starters only)
• Oil pump interlock wiring (AFD and remote mounted starters
only)
• High condenser pressure interlock wiring (AFD and remote
mounted starters only).
• Chilled water pump contactor and wiring including interlock
• Condenser water pump contactor and wiring including interlock
• Option relays and wiring
Water piping • Flow switches (may
be eld supplied)
• Taps for thermometers and gauges
• Thermometers
• Strainers (as required)
• Water ow pressure gauges
• Isolation and balancing valves in water piping
• Vents and drain on waterbox valves (1 each per pass)
• Pressure relief valves (for waterboxes as required)
Relief • Rupture disc as-
sembly
• Rupture guard
(optional)
• Vent line and exible connector and vent line from rupture disc
to atmosphere
Insulation • Insulation (optional) • Insulation
• Chiller feet insulation
Water Piping
Connection
Components
Flanged
• Welded on ange for 150 and
300 psig waterboxes
Victaulic
• Victaulic coupling for 150 and 300 psig waterboxes
• Fasteners for anged-type connections (optional)
Other Materials • HCFC-22 refrigerant (1 lb maximum per machine as needed)
• Material and equipment to perform leak testing
• Dry nitrogen (8 psig maximum per machine as needed)
DWARNING
Combustible Material!
Failure to follow this instruction could result in death
or serious injury or equipment damage. Shrink-wrap
is a combustible material. Avoid open ames and hot
sparks.
Note: The chiller should remain within its protective
shrink-wrap covering during storage.
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Storage Requirements for Chillers Not Yet Installed
DNotice
Insulation Damage!
Direct exposure to sunlight may damage factory in-
stalled insulation. Failure to follow these instructions
could result in insulation damage.
Less than 1 month 1 – 6months Greater than 6 months
Location requirements:
• solid foundation
• vibration free
• dry
• temperature range -40°F to 158°F (-40°C
to 70°C)
Location requirements:
• solid foundation
• vibration free
• dry
• temperature range -40°F to 158°F (-40°C
to 70°C)
Location requirements:
• solid foundation
• vibration free
• dry
• temperature range -40°F to 158°F (-40°C
to 70°C)
• Do not remove any plastic coverings • Do not remove any plastic coverings • Do not remove any plastic coverings
• Do not charge the chiller with refrigerant
• If additional refrigerant is on site, follow
manufactures storage requirements
• Do not charge the chiller with refrigerant
• If additional refrigerant is on site, follow
manufactures storage requirements
• Do not charge the chiller with refrigerant
• If additional refrigerant is on site, follow
manufactures storage requirements
• Verify dry nitrogen pressure using gauge
located on the evaporator shell reads 3 to
5 psig (21 to 34.5 kPa)
• Notify the local Trane ofce if charge has
escaped
• Verify dry nitrogen pressure using gauge
located on the evaporator shell reads 3 to
5 psig (21 to 34.5 kPa)
• Notify the local Trane ofce if charge has
escaped
• Verify dry nitrogen pressure using gauge
located on the evaporator shell reads 3 to
5 psig (21 to 34.5 kPa)
• Notify the local Trane ofce if charge has
escaped
• Do not operate purge unit • Do not operate purge unit • Do not operate purge unit
• Verify waterbox and tube bundles are
clean and dry
• Verify waterbox and tube bundles are
clean and dry
• Conduct an oil analysis and verify no oil
breakdown
• Repeat yearly
• Replace oil if breakdown has occurred
• If no oil analysis program has been fol-
lowed, replace oil prior to start up
• Every 6 months start the oil pump and
rotate compressor shaft 450 degrees to
prevent bearing issues
• Contact your local Trane ofce to preform
this task
Note: Chillers stored 5 years or longer should be inspected every 5 years by a qualied service organization for leaks.
(a) If protective plastic coverings need to be removed for access and/or service, contact your localTrane office.
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Unit Components
Note: Components are identified from a viewpoint that faces the front side of the control panel.
Figure 2. Typical CVHF CenTraVac Chiller
1
2
3
11
4
5
6
7
8
9
10
1. Suction Elbow
2. Compressor
3. Terminal Box
4. Control Panel
5. Condenser
6. Motor Housing
7. Economizer
8. OilTank Assembly
9. Purge
10. Evaporator
11. Display Panel
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Unit Dimensions and Weights
Recommended Unit Clearances
Adequate clearances around and above the chiller are
required to allow sufficient access for service and main-
tenance operations. Specific unit clearance requirements
are indicated in the submittal package provided for your
unit.
• Do not install piping or conduit above the compres-
sor motor assembly or behind the suction elbow of
the unit.
• Minimum vertical clearance above the unit is 3 feet
(91.44 cm).
• Use a housekeeping pad to provide better service
clearances; refer to submittal for more information.
Per NEC Article 110 - Unit mounted starters from 0-600V
require a 42 inch (106.68 cm) clearance, 601-2500V re-
quire a 48 inch (121.92 cm) of clearance and 2501-9000V
require a 60 inch (152.4 cm) clearance.
clearance. Refer to NEC and local electrical codes for
starter and control panel clearance requirements.
Figure 3. Clearance requirements
Optional unit
Evaporator
Auxiliary condenser (optional)
Cooling condenser
Economizer
Motor
C
B
A
D
E
Per NEC article 110
18” (45.72 cm)
Right hand tube pull shown, apply tube
pull clearance dimension to left end for
left hand tube pull.
mounted starter
Per NEC article 110
Clearance requirements
Evaporator Size Shell Combo A B C D E
inch cm inch cm inch cm inch cm inch cm
050 Short/Long
Short/Short 45 114 141 358 321 815 40 101 62 157
Short/Long 78 198 219 556 431 1094 40 101 62 157
Long/Long 45 114 187 474 411 1043 40 101 62 157
080 Short/Long
Short/Short 53 134 141 358 329 835 36 91 76 193
Short/Long 85 215 219 556 439 1115 36 91 76 193
Long/Long 53 134 187 474 419 1064 36 91 76 193
142 Medium/Long/
Extended
210 Long
Medium Long 78 198 207 525 444 1127 44 111 92 233
Long/Long 58 147 187 474 424 1076 44 111 92 233
Extended/Long 58 147 209 530 469 1191 44 111 92 233
Long/Long 59 149 187 474 426 1082 47 119 102 259
250 Extended Extended/Long 63 160 209 530 475 1206 43 109 115 292
Note: All dimensions are approximate, refer to the unit submittal package for exact dimensions for your unit
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The weight information provided here should be used
for general information purposes only.Trane does not
recommend using this weight information for consid-
erations relative to chiller handling.The large number
of variances between chiller selections drives variances
in chiller weights that are not recognized in this table.
For specific weigts for you chiller refer to your submittal
package.
These values represent chiller weights do not include the
following:
• TECU 0.028” tubes
• 150 psig non-marine waterboxes
• INDP (Industrial Control Panel), add 50 lb (23kg)
• CPTR (Control PanelTransformer) option, add 130 lb
(50 kg)
• SMP (Supplemental Motor Protection) option, add
500 lb (230 kg)
• Operating weights include the heaviest possible
refrigerant charge weight
• Chillers with starter values include the weight of the
heaviest possible starter
• Heaviest possible bundle and heaviest possible mo-
tor voltage combination for the applicable family of
chillers
Table 1. Unit Weights
Without Starters With Starters
Operating Weights Shipping Weights Operating Weights Shipping Weights
MODEL NTON CPKW EVSZ CDSZ lb kg lb kg lb kg lb kg
C
V
H
F
350–570 588 050L 050L 21152 9595 18617 8445 222234 10085 19699 8935
350–570 588 050S 060L 19814 8988 17668 8014 20896 9478 18750 8505
350–570 588 060S 050S 18925 8584 16937 7683 20007 9075 18019 8173
350–570 588 080L 080L 30751 13949 26866 12186 31833 14439 27948 12677
350–570 588 080S 080L 28589 12968 25254 11455 29671 13459 26336 11946
350–570 588 080S 080S 26876 12191 23787 10790 27958 12682 24869 11281
650–910 957 080L 080L 32688 14827 28803 13065 34249 15535 30364 13773
650–910 957 080S 080L 30526 13847 27191 12334 32087 14555 28752 13042
650–910 957 080S 080S 2883 13070 25724 11668 30374 13778 27285 12376
650–910 957 142L 142L 42739 19386 36476 16546 44300 20094 38037 17254
650–910 957 142M 142L 41548 18846 35653 16172 43109 19554 37214 16880
1070–1300 1228 142E 142L 44647 20252 37997 17235 46064 20894 39414 17878
1070–1300 1228 142L 142L 43370 19672 37107 16831 44787 20315 38524 17474
1070–1300 1228 142M 142L 42179 19132 36284 16458 43596 19775 37701 17101
1070–1300 1228 210L 210L 52816 23957 44810 20325 54233 24600 46227 20968
1470 1340 210L 210L 56217 25500 48211 21869 57299 25991 49293 22359
1470–1720 1340 250E 250L 68393 31023 57807 26221 69475 31514 58889 26712
C
V
H
E
230–320 287 032L 032L 16691 7571 15145 6870 17773 8062 16227 7361
230–320 287 032S 032L 15795 7165 14484 6570 16877 7655 15566 7061
230–320 287 032S 032S 14960 6786 13730 6228 16042 7277 14812 6719
230–320 287 060L 060L 20650 9367 18081 8202 21732 9858 19163 8692
230–320 287 050S 050L 19312 8760 17132 7771 20394 9251 18214 8262
230–320 287 050S 050S 1278 8291 16248 7370 19360 8782 17330 7861
360–500 453 050L 050L 22187 10064 19618 8899 23269 10555 20700 9390
360–500 453 050S 050L 20849 9457 18669 8468 21931 9948 19751 8959
360–500 453 050S 050S 19815 8988 17785 8067 20897 9479 18867 8558
360–500 453 080L 080L 30758 13952 26806 12159 31840 14443 27888 12650
360–500 453 080S 080L 18595 12971 25194 14428 29677 13461 26276 11919
360–500 453 080S 080S 27155 12318 24016 10894 28237 12808 25098 11384
TCVHE-SVX04D-EN 13
Unit Dimensions and Weights
RELEASED 10/Mar/2020 06:59:20 GMT

Table 1. Unit weights (continued)
Without Starters With Starters
Operating Weights Shipping Weights Operating Weights Shipping Weights
MODEL NTON CPKW EVSZ CDSZ lb kg lb kg lb kg lb kg
C
V
H
G
480–565 489 050L 050L 23384 10607 20815 9442 24466 11098 21897 9932
480–565 489 060S 060L 22046 10000 19866 9011 3128 10491 20948 9502
480–565 489 050S 050S 21323 9672 19324 8765 22405 1063 20406 9256
480–565 489 080L 080L 31955 14495 28003 12702 33037 14986 29085 13193
480–565 489 080S 080L 29792 13514 26391 11971 30874 14004 27473 12462
480–656 489 080S 080S 29154 13224 26065 11823 30236 13715 27147 12314
670–780 621 080L 080L 33266 15089 29314 13297 34348 15580 30396 13788
670–780 621 080S 080L 31103 14108 27702 12566 32185 14599 28784 13056
670–780 621 080S 080S 30465 13819 27376 12418 31547 14310 28458 12909
670–780 621 142L 142L 44705 20278 38442 17437 45787 20769 39524 17928
670–780 621 142M 142L 43514 19738 37619 17064 44596 20229 38701 17555
920–1067 621 142L 142L 45545 20659 39282 17818 46627 21150 40364 18309
920–1067 621 142M 142L 44354 20119 38459 17445 46436 20610 39541 17936
920–1067 621 210L 210L 57319 26000 49375 22397 58401 26491 50457 22887
1100 621 142L 142L 45625 20695 39362 17854 46707 21186 40444 18346
1100 621 142M 142L 44434 20155 38539 17481 45516 20646 39621 17972
1100 621 210L 210L 57399 26036 49455 22432 58481 26527 50537 22923
C
V
H
E
190–270 242 032L 032L 16719 7584 15173 6882 17801 8075 16255 7373
190–270 242 032S 032L 15823 7177 14512 6583 16905 7668 15594 7073
190–270 242 032S 032S 14988 6799 13758 6241 16070 7289 14840 6731
190–270 242 050L 050L 20678 9380 18109 8214 21760 9870 19191 8705
190–270 242 050S 050L 19340 8773 17160 7784 20422 9263 18242 8275
190–270 242 050S 050S 18306 8304 16276 7383 19388 8794 17358 7874
300–420 379 050L 050L 21569 9784 19000 8618 22651 10274 20082 9109
300–420 379 050S 050L 20231 9177 18051 8188 21313 9668 19133 8679
300–420 379 050S 050S 19197 8708 17167 7787 20279 9199 18249 8278
300–420 379 080L 080L 30140 13672 26188 11879 31222 14162 27270 12370
300–420 379 080S 080L 27977 12690 24576 11148 29059 13181 25658 11638
300–420 379 080S 080S 26567 12037 23398 10613 27619 12528 24480 11104
EVSZ 050 080 142M&L 210 050
DSTF
080
DSTF
150psi 300psi 150psi 300psi
B 1473 1822 2194 2222 2454 2486 1646 2080
SHELL
LENGTH TYPE
S L M E
A 3489 4638 4124 5210
EVSZ 142E 250E
150psi 300psi
B 2194 2222 2797
C 1270 1301 1705
D 293 293 343
E 406 406 483
F 572 572 572
G 4506 4506 4506
30
51
51
B
51
B
A
GF
EVAPORATOR
TUBESHEET
EVAPORATOR
TUBESHEET
Ø22.3
A
EVAPORATOR
TUBESHEET
EVAPORATOR
TUBESHEET
Ø22.3
51
C
D
E
30 30
14 TCVHE-SVX04D-EN
Unit Dimensions and Weights
RELEASED 10/Mar/2020 06:59:20 GMT

Installation Mechanical
Operating Environment
To assure that electrical components operate properly,
do not locate the chiller in an area exposed to dust, dirt,
corrosive fumes, or excessive heat and humidity. The
ambient temperature for chiller operation is
+5 °C to +40 °C
DNotice
Equipment Failure!
Unit operating at ambient temperatures exceed-
ing 110°F (43°C) can fatigue the unit’s rupture disc,
causing it to break at a reduced refrigerant pressure
(<15 psig).Starter component damage can also oc-
cur because of the panel’s inability to dissipate heat
adequately. If any of these adverse operating condi-
tions are present, take whatever action is necessary
to improve the equipment room environment.
Foundation Requirements
Chiller mounting surface must be:
• Rigid non-warping mounting pads or a concrete
foundation.
• Able to support the chiller at its full operating weight
(including completed piping, and full operating
charges of refrigerant, oil and water.)
For proper unit operation, the chiller must be level within
1/16” (1.6 mm) over its length and width when set into
place on the mounting surface.
The tables provided in this manual show approximate
weights for various chiller sizes and options. For more
specific weight information refer to the unit submittal
package.
Trane will not assume responsibility for equipment
problems resulting from an improperly designed or con-
structed foundation.
Rigging
Lifting is the recommended method for moving chillers.
Suggested lifting arrangements for standard units are
described in the standard chiller lift section.
Note: The lifting beam used for simplex units must be
at least 16 feet (4.88 meters) long.
DWARNING
Heavy Objects!
Do not use cables (chains or slings) except as shown in
Figure 4, p. 16. Each of the cables (chains or slings)
used to lift the unit must be capable of supporting
the entire weight of the unit. Lifting cables (chains
or slings) may not be of the same length. Adjust as
necessary for even unit lift. Failure to properly lift unit
could result in death or serious injury, or equipment or
property-only damage.
DWARNING
Improper Unit Lift!
Test lift unit approximately 24 inches (61 cm) to verify
proper center of gravity lift point. To avoid dropping of
unit, reposition lifting point if unit is not level. Do not
lift chiller utilizing waterbox lifting lug. Waterbox lift-
ing lug is to be used only for removing waterbox from
chiller. Do not lift chiller utilizing elbow lifting tab.
Elbow lifting tab and approved clevis are used when
removing elbow from chiller. Failure to properly lift
unit could result in death or serious injury, or equip-
ment or property-only damage.
DNotice
Wiring Damage!
Care must be taken during rigging, assembly and dis-
assembly to avoid damaging unit wiring. Damage to
unit wiring could result in equipment failure.
Standard chiller lift
1. Insert clevis connections at the points indicated in
Figure 4, p. 16. A 2 inch (50.8 mm) diameter lifting
hole is provided at each of these points.
2. Attach the lifting chains or cables.
3. Once the lifting cables are in place, attach a safety
chain or cable between the first-stage casing of the
compressor and the lifting beam.There should not be
tension on this safety cable; the cable is used only to
prevent the unit from rolling during the lift.
4. Position isolator pads or spring isolators beneath the
chiller feet (see “Unit Isolation” p. 16 for instruc-
tions).
Note: Follow instructions provided by spring isolator
manufacturer, being careful to not damage isola-
tor adjustment bolt.
5. Once the isolators are in place, lower the chiller work-
ing from end to end in small increments to maintain
stability.
6. When lift is complete, detach the clevis connections
and safety chain.
TCVHE-SVX04D-EN 15
RELEASED 10/Mar/2020 06:59:20 GMT
+5 °C to +40 °C

Figure 4. Rigging arrangements for Simplex units
Auxiliary option
800 Short shells only -
use rigging flange
Heat recovery option
or cable
Safety chain
16 feet
(4.8768 meters)
minimum effective
length
Jack slots
Special lift requirements
DNotice
Oil Loss!
To prevent oil migration out of the oil tank during
lifting procedures, remove the oil from the oil tank
if the unit will be lifted at any angle greater than 15°
from horizontal end-to-end. If oil is allowed to run out
of the oil tank into other areas of the chiller, it will
be extremely difcult to return the oil to the oil tank
even during operation. Failure to prevent oil migration
out of the oil tank could result in equipment failure or
property-only damage.
DNotice
Equipment Damage!
Do not use a fork lift to move the chiller! Moving the
chiller using a fork lift could result in equipment or
property-only damage.
DNotice
Compressor Alignment!
Lifting the compressor/motor assembly from the shells
without factory-installed doweling in the compressor
casting anges could result in misalignment of the
compressor castings. Failure to preserve compressor
alignment could result in equipment or property-only
damage.
If the chiller cannot be moved using a standard chiller
lift, consider the following:
• When job site conditions require rigging of the chiller
at an angle greater than 45° from horizontal (end-
to-end) dowel-pin the compressor and remove it
from the unit. Be sure to contact a qualified service
organization for specific rigging instructions. Do not
attempt to rotate chiller on to side.
• When lifting the chiller is either impractical or unde-
sirable, attach cables or chains to the jacking slots
shown in Figure 4, p. 16; then push or pull the unit
across a smooth surface. Should the chiller be on a
shipping skid, it is not necessary to remove the ship-
ping skid from the chiller before moving it into place.
• If removal of the compressor or economizer assem-
bly is necessary to move the chiller to the operating
location, contactTrane for special instructions con-
cerning chiller disassembly and reassembly proce-
dures.
Unit Isolation
To minimize sound and vibration transmission through
the building structure, and to assure proper weight dis-
tribution over the mounting surface, always install isola-
tion pads or spring isolators under the chiller feet.
Note: Isolation pads (see Figure 5) are provided with
each chiller unless spring isolators are specified
on the sales order.
Specific isolator loading data is provided in the unit
submittal package. If necessary, contact your localTrane
sales office for further information.
Important: When determining placement of isolation
pads or spring isolators, remember that
the control panel side of the unit is always
designated as the unit front.
Isolation Pads
When the unit is ready for final placement, position iso-
lation pads (6” sides) end for end under the full length of
the chiller leg.The pads measure 6”×18” (152.4x457 mm)
and on some units there may be small gaps between
pads. Pads are provided to cover entire foot.
Figure 5. Isolation pad and dimensions
Remember that the chiller must be level within 1/16”
(1.6 mm) over its length and width after it is lowered
16 TCVHE-SVX04D-EN
Installation Mechanical
RELEASED 10/Mar/2020 06:59:20 GMT

onto the isolation pads. In addition, all piping connected
to the chiller must be properly isolated and supported so
that it does not place any stress on the unit.
Spring Isolators
Spring isolators should be considered whenever chiller
installation is planned for an upper story location. Base
isolator placement is shown in Figure 7, p. 17.
Figure 6. Chiller foot and isolator orientation
Side View of Unit
outside edge
End View of Unit
of tube sheet
center tube
sheet
support leg
center of
spring
isolator
Note:The spring isolator must be centered Note:The length of the
isolator should
be parallel to the
leg.
in relation to the tube sheet. Do not
align the isolator with the flat part of
the chiller foot since the tube sheet is
often off center
Note: Do not adjust the isolators until the chiller is
piped and charged with refrigerant and water.
1. Position the spring isolators under the chiller as
shown in Figure 7, p. 17. Make sure that each isola-
tor is centered in relation to the tube sheet.
Note: Spring isolators shipped with the chiller may not
be identical. Be sure to compare the data pro-
vided in the unit submittal package to determine
proper isolator placement.
2. Set the isolators on the sub-base; shim as necessary
to provide a flat, level surface at the same elevation
for the end supports. Be sure to support the full
underside of the isolator base plate; do not straddle
gaps or small shims.
3. If required, bolt the isolators to the floor through the
slots provided, or cement the pads.
Note: Fastening the isolators to the floor is not neces-
sary unless specified.
4. If the chiller must be fastened to the isolators, insert
capscrews through the chiller base and into holes
drilled and tapped in the upper housing of each isola-
tor. Do not allow the screws to protrude below the
underside of the isolator upper housing, or interfere
with the adjusting bolts. An alternative method of
fastening the chiller to the isolators is to cement the
neoprene pads.
5. Set the chiller on the isolators; refer to rigging section
for lifting instructions.The weight of the chiller will
force the upper housing of each isolator down, and
could cause it to rest on the isolator’s lower housing.
(Figure 6 illustrates spring isolator construction.)
6. Check the clearance on each isolator. If this dimen-
sion is less than 1/4” (6.35 mm) on any isolator, use
a wrench to turn the adjusting bolt one complete
revolution upward.
Note: When the load is applied to the isolators (Step
5), the top plate of each isolator moves down to
compress the springs until either the springs sup-
port the load or the top plate rests on the bottom
housing of the isolator. If the springs are support-
ing the load, screwing down on the adjusting bolt
(Step 7) will raise the chiller.
7. Turn the adjusting bolt on each of the remaining iso-
lators to obtain the required minimum clearance of
1/4”(6.35 mm).
8. Once the minimum required clearance is obtained
on each of the isolators, level the chiller by turning
the adjusting bolt on each of the isolators on the low
side of the unit. Be sure to work from one isolator to
the next. Remember that the chiller must be level to
within 1/16” (0.15875 cm): over its length and width,
and that clearance of each isolator must be at least
1/4” (6.35 mm).
Figure 7. Isolation spring placement by shell size,
evaporator and condenser length
142 E/L
250 E/L
050 S/S, S/L, L/L
080 S/S, S/L, L/L
142 M/L, L/L 210
L/L
Condenser
left front
left rear
Evaporator
right front
right rear
Condenser
Evaporator
left front
left rear
left center
right rear
right front
Unit Leveling
Follow the instructions outlined below determined
whether or not the chiller is set level within 1/16” (1.6
mm).
1. Measure and make a punch mark an equal distance
up from the bottom of each foot of the chiller.
2. Suspend a clear plastic tube along the length of the
chiller as shown below.
3. Fill the tube with water until the level aligns with the
punch mark at one end of the chiller; then check the
water level at the opposite mark. If the water level
does not align with the punch mark, use full length
shims to raise one end of the chiller until the water
level at each end of the tube aligns with the punch
marks at both ends of the chiller.
4. Once the unit is level across its length, repeat Step 1
through Step 3 to level the unit across its width.
TCVHE-SVX04D-EN 17
Installation Mechanical
RELEASED 10/Mar/2020 06:59:20 GMT

Installation Water Piping
Overview
Several water piping circuits must be installed and con-
nected to the chiller.
Note: Piping must be arranged and supported to avoid
stress on the equipment. It is strongly recom-
mended that the piping contractor refrain from
piping closer than 3 feet (0.91 m) minimum to the
equipment.This will allow for proper fit-up upon
arrival of the unit at the job site. Any adjustment
that is necessary can be made to the piping at
that time. Expenses that result from a failure to
follow this recommendation will not be paid by
Trane.
• Pipe the evaporator into the chilled water circuit;
• Pipe the condenser into the cooling tower water cir-
cuit.
• A heat-recovery condenser water circuit, (optional);
• An auxiliary condenser water circuit, (optional)
Piping suggestions for each of the water circuits listed
above are outlined later in this section. General recom-
mendations for the installation of field supplied piping
components (e.g., valves, flow switches, etc.) common
to most chiller water circuits are listed below.
Water Treatment
The use of untreated or improperly treated water in a
CenTraVac may result in inefficient operation and possi-
ble tube damage.Trane strongly recommends engaging
the services of a qualified water treatment specialist to
determine necessary water treatment. A label with a
customer note disclaimer note is affixed to each unit.
DNOTICE
Proper Water Treatment!
The use of untreated or improperly treated water in a
CenTraVac could result in scaling, erosion, corrosion,
algae or slime. It is recommended that the services of
a qualied water treatment specialist be engaged to
determine what water treatment, if any, is required.
Trane assumes no responsibility for equipment failures
which result from untreated or improperly treated
water, or saline or brackish water.
Pressure Gauges
Locate pressure gauge taps in a straight length of pipe.
Place tap a minimum of one pipe diameter downstream
of any elbow, orifice etc. Example, for a 6” (152 mm)
pipe, the tap would be at least 6” (152 mm) from any
elbow, orifice, etc.
Valves - Drains and Vents
DNOTICE
Waterbox Damage!
Failure to follow instructions could result in damage
to the waterbox. Do not over-tighten or use exces-
sive Teon® pipe tape when installing valves, drains,
plugs and vents on waterboxes.
1. Install field-supplied air vents and drain valves on the
water boxes. Each water box is provided with a 3/4”
(19 mm) National PipeThread Female (NPTF) vent
and drain connection. Plastic plugs are factory-in-
stalled in both openings for shipment; remove and
discard these plugs before installing the water box
vents and drain valves.
DNOTICE
Over pressurization!
Failure to install pressure-relief valves in the con-
denser and evaporator water circuits could result in
waterbox damage due to hydrostatic expansion.
2. If necessary for the application, install pressure-relief
valves at the drain connections on the evaporator
and condenser water boxes.To do so, add a tee with
the relief valve attached to the drain valve Follow lo-
cal codes for determining if drain connection is large
enough for relief devices.
To determine whether or not pressure relief valves are
need ed for a specific application, keep in mind that:
a. Vessels with close-coupled shutoff valves may
cause high potentially damaging hydrostatic pres-
sures as fluid temperature rises.
b. Relief valves are required by American Society
of Mechanical Engineers (ASME) codes when the
shell waterside is ASME. Follow ASME guidelines
or other applicable codes to assure proper relief
valve installation.
Strainers
DNOTICE
Tube Damage!
Failure to install strainers in all water piping entering
the chiller could result in tube plugging conditions
that damage unit components.
Install a strainer in the entering side of each piping
circuit to avoid possible tube plugging in the chiller with
debris.
TCVHE-SVX04D-EN 19
RELEASED 10/Mar/2020 06:59:20 GMT

Flow-Sensing Devices
Use either flow switches or differential pressure switches
in conjunction with the pump interlocks to verify evapo-
rator and condenser water flows.
To assure adequate chiller protection, wire the chilled-wa-
ter and condenser-water flow switches in series with the
appropriate water pump interlock. Refer to the wiring
diagrams that shipped with the unit for specific electrical
connections.
Unless stated otherwise, all flow sensing devices must
be field supplied. Be sure to follow the manufacturer’s
recommendations for device selection and installation.
The requirements of paddle flow switch are as follows:
Figure 8. Flow switch installation
12
3
4
555
1. Flow switch body
2. One (1) pipe size larger bushing to avoid paddle interference
3. Pipe couping
4. Flow switch paddle
5. Five (5) pipe diameters (no turns or ttings)
Also, review the general flow switch installation guide-
lines listed below.
1. Mount the flow switch upright in horizontal section
of pipe. Allow at least five pipe diameters of straight,
horizontal run on each side of the switch. Avoid loca-
tions adjacent to elbows, orifices and valves whenev-
er possible.
2. To assure that the flow switch operates as designed,
adjust the length of the flow switch paddle to com-
pensate for the pipe diameter and the height of the
coupling tee used to install the switch.
3. Install the flow switch using a coupling that is large
enough to allow the insertion of a bushing one pipe
diameter larger than the flow switch base (Figure 8,
p. 20).This will prevent interference with the flow
switch paddle.
4. Verify that the direction-of-flow arrow on the switch
points in the same direction as actual water flow
through the piping circuit.
5. Remove all air from the piping circuit to prevent pos-
sible flow switch “fluttering.”
6. Adjust the flow switch to open when water flow is
less than normal.
DNOTICE
Proof of Flow Switch!
Evaporator and condenser water circuits require
proof of ow switches. Failure to provide ow
switches or jumping-out of switches could result in
severe equipment damage.
Evaporator and condenser proof of flow switches (either
flow or Delta-P) are required in series with the pump
contactor auxiliary shown on wiring diagrams.These
switches are used with control logic to confirm flow prior
to starting a unit and to stop a running unit if flow is lost.
For trouble shooting, a viewable diagnostic is generat-
ed if a proof of flow switch does not close when flow is
required. Failure to include the condenser proof of flow
switch and jumping out this switch could cause the unit
to stop on a secondary level of protection such as high
condenser pressure. Frequent cycling on these higher
level diagnostic devices could cause excessive thermal
and pressure cycling of unit components (O-rings, gas-
kets, sensors, motors, controls, etc.) resulting in prema-
ture failure.
For the thermal flow switch, the specific installation and
maintenance requirements can be found in the thermal
flow switch instructions, which is attached with the unit.
water temperature sensor
If there is high accuracy requirement for water tempera-
ture control, the water temperature sensor can installed
at the distance of 5 time pipe diameter from water box.
Evaporator and Condenser Water
Piping
Figure 9 and Figure 10 illustrate the typical water piping
arrangements recommended for the evaporator and
condenser.
Note: Piping must be arranged and supported to avoid
stress on the equipment. It is strongly recom-
mended that the piping contractor refrain from
piping closer than 3 feet (0.91 m) minimum to the
equipment.This will allow for proper fit-up upon
arrival of the unit at the job site. Any adjustment
that is necessary can be made to the piping at
that time. Expenses that result from a failure to
follow this recommendation will not be paid by
Trane.
Water piping connection sizes are identified inTable 2,
p. 22,Table 3, p. 23, andTable 4, p. 23. Remem-
ber that with many waterboxes the entering and leav-
ing evaporator water can be piped to either water box
connection when the tube bundles are split vertically.
However, large evaporator waterboxes, with entering
and leaving connections not at the same level, must be
20 TCVHE-SVX04D-EN
Installation Water Piping
RELEASED 10/Mar/2020 06:59:20 GMT
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