Trane CLCP Euro 25 Owner's manual

Installation
Operation
Maintenance
Quantum Climate Changer™ Air Handlers
Model : CLCP Euro 25, CLCP Euro 50, CLCP Euro XP
Airflow Range : 1000 ~ 65,000 CFM (0.5 ~ 31 m³/s)
October 2018 IND-SVN01A-E4

Introduction
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required.
Your personal safety and the proper operation of this machine
depend upon the strict observance of these precautions
Scientific research has shown that certain man-made
chemicals can affect the earth’s naturally occurring
stratospheric ozone layer when released to the atmosphere.
In particular, several of the identified chemicals that may affect
the ozone layer are refrigerants that contain Chlorine, Fluorine
and Carbon (CFCs) and those containing Hydrogen, Chlorine,
Fluorine and Carbon (HCFCs). Not all refrigerants containing
these compounds have the same potential impact to the
environment. Trane advocates the responsible handling of all
refrigerants-including industry replacements for CFCs and
HCFCs such as saturated or unsaturated HFCs and HCFCs.
Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the air
conditioning industry. All technicians who handle refrigerants
must be certified according to local rules. For the USA, the
Federal Clean Air Act (Section 608) sets forth the
requirements for handling, reclaiming, recovering and
recycling of certain refrigerants and the equipment that is
used in these service procedures. In addition, some states or
municipalities may have additional requirements that must
also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.
Read this manual thoroughly before operating or servicing this
unit.
The three types of advisories are defined as follows:
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury. It
could also be used to alert against
unsafe practices.
Indicates a situation that could result in
equipment or property-damage only
accidents.
WARNING
CAUTION
NOTICE:
Important Environmental Concerns
Important Responsible Refrigerant
Practices
Failure to follow code could result in death or serious injury.
All field wiring MUST be performed by qualified personnel.
Improperly installed and grounded field wiring poses FIRE
and ELECTROCUTION hazards. To avoid these hazards,
you MUST follow requirements for field wiring installation
and grounding as described in NEC and your local/state
electrical codes.
Failure to wear proper PPE for the job being undertaken
could result in death or serious injury. Technicians, in order
to protect themselves from potential electrical, mechanical,
and chemical hazards, MUST follow precautions in this
manual and on the tags, stickers, and labels, as well as the
instructions below:
• Before installing/servicing this unit, technicians MUST
put on all PPE required for the work being undertaken
(Examples; cut resistant gloves/sleeves, butyl gloves,
safety glasses, hard hat/bump cap, fall protection, electrical
PPE and arc flash clothing). ALWAYS refer to appropriate
Material Safety Data Sheets (MSDS)/Safety Data Sheets
(SDS) and OSHA guidelines for proper PPE.
• When working with or around hazardous chemicals,
ALWAYS refer to the appropriate MSDS/SDS and
OSHA/GHS (Global Harmonized System of Classification
and Labelling of Chemicals) guidelines for information on
allowable personal exposure levels, proper respiratory
protection and handling instructions.
• If there is a risk of energized electrical contact, arc, or
flash, technicians MUST put on all PPE in accordance with
OSHA, NFPA 70E, or other country-specific requirements
for arc flash protection, PRIOR to servicing the unit. NEVER
PERFORM ANY SWITCHING, DISCONNECTING, OR
VOLTAGE TESTING WITHOUT PROPER ELECTRICAL
PPE AND ARC FLASH CLOTHING. ENSURE
ELECTRICAL METERS AND EQUIPMENT ARE
PROPERLY RATED FOR INTENDED VOLTAGE.
WARNING
Proper Field Wiring and Grounding
Required!
Personal Protective Equipment (PPE)
Required!
WARNING
2

Failure to follow instructions below could result in death
or serious injury.
• All Ingersoll Rand personnel must follow Ingersoll
Rand Environmental, Health and Safety (EHS)
policies when performing work such as hot work,
electrical, fall protection, lockout/tagout, refrigerant
handling, etc. All policies can be found on the BOS
site. Where local regulations are more stringent
than these policies, those regulations supersede
these policies.
• Non-Ingersoll Rand personnel should always follow
local regulations.
WARNING
Follow EHS Policies!
Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in part
without written permission. Trane reserves the right to revise
this publication at any time, and to make changes to its content
without obligation to notify any person of such revision or
change.
Trademarks
Revision History
All trademarks referenced in this document are the
trademarks of their respective owners.
Introduction
3

Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 34
Trouble Analysis . . . . . . . . . . . . . . . . . . . . . . . 41
Appendix A - Fan Arrangement . . . . . . . . . . . 44
Appendix B - Filter Layout & Quantity . . . . . . 45
Typical Motor Wiring Diagram . . . . . . . . . . . 51
Service Light / Door Switch Wiring . . . . . . . . 52
Safety Recommendation, Maintenance
Contract and Training . . . . . . . . . . . . . . . . . . 55
Pre-Start Up Checklist . . . . . . . . . . . . . . . . . . 56
Table of Contents
Foreword
Warranty
Unit Description
Model Number Description
Nameplate
Delivery Check
Resolving Shipping Damage
Outdoor Storage
Rigging and Handling
Off Loading
Moving to Position On Site
Forklift Truck
Roller Movement
LH/RH Convention
Foundation
Erection
Duct Connections
External Connection
Frame to Frame Connection
Panel to Frame Connection
Panelling
Breakpoint Joint CLCPEURO XP
CKD at Jobsite CLCPEURO XP
Vertical Unit/Final Filter/Damper Joining
Removing & Replacing Motor/Removing
Shipping Bracket
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information . . . . . . . . . . . . . . . . . . . . 5
Receiving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rigging and Handling . . . . . . . . . . . . . . . . . . . 8
Unit Placement and Assembly . . . . . . . . . . . 11
Assembly and Installation . . . . . . . . . . . . . . 13
Piping and Connection . . . . . . . . . . . . . . 26
Start-up Procedures
Periodic Maintenance Checklist
Maintenance Plan
General
Pulley and Belt
Factory Installed VFD TR200 Wiring & Setting
4

General Information
These installations, operation and maintenance
instructions are given as a guide to good practice
in the installation, commission into service,
operation and periodic maintenance by the user, of
TRANE QuantumTM Air Handler. They do not
contain full service procedures necessary for the
continued successful operation of this equipment;
the services of a qualified technician should be
employed through the medium of a maintenance
contract with a reputable service company.
Trane’s standard warranty covers the equipment.
It does not cover damage due to misuse, lack of
maintenance, or failure to comply with the
manufacturer’s instruction or recommendations.
Foreword
Warranty
TRANE QuantumTM Air Handler are Central
Station Air Handlers designed for a variety of
controlled air application.
The basic unit consists of a fan, heating and/or
cooling coils, filters and air dampers. See product
catalogue for list of available modules and options.
The TRANE QuantumTM Air Handler are designed
for cooling load conditions of 1000-65000 nominal
CFM. Fans are double width, double inlet,
centrifugal types with forward curved, backward
curved, and airfoil blade designs. To insure fan
motor assembly stability the unit ships with
shipping brackets located between the fan support
frame. These spacers must be removed prior to
fan operation, to assure proper vibration isolation.
Units ships as complete units, section or
subassemblies. Each section is provided with a
nameplate (label) which includes types of section,
units serial number, customer tag number and unit
model number.
Unit Description
5

Model Number Description
6
EG.: CLCPeuro50 - 0030404AM(FDA0900CM)012A1DAAB
DIGIT DESCRIPTION WLS01144AXWLS01144AXWLS01144AXE
Base CLCPeuro25 = CLCPeuro-25mm-Eurovent Certified
CLCPeuro50 = CLCPeuro-50mm-Eurovent Certified
CLCPeuroXP = CLCPeuro-XP(50mm)-Eurovent Certified
1, 2, 3 Unit Sizes :
4, 5, 6, 7 Casing parametric dimension:
0404 (003) 0904 (007) 1006 (012) 1108 (018) 1212 (030) 1712 (042) 2014 (060) 2814 (085) 3216 (100)
0504 (03A) 1004 (008) 1106 (013) 1208 (020) 1312 (032) 1812 (045) 2114 (062) 3014 (090) 3217 (110)
0604 (004) 1104 (009) 1206 (014) 1209 (022) 1412 (035) 1912 (048) 2214 (065) 3214 (095) 3218 (120)
0704 (005) 0806 (010) 1107 (015) 1210 (025) 1512 (038) 2012 (050) 2414 (070)
0804 (006) 0906 (011) 1008 (016) 1310 (028) 1612 (040) 2013 (055) 2614 (080)
8 Insulation Type: A = 25mm PU B= 50mm PU S = Special
9 Country of Origin: M= Malaysia
( 10 ) Fan Model : Examples (FDA0900CM) (ADH0900R)
(BDB1000XM) (RDH0500K1) (BNB315-Q-D3)
(ADA0400TM) (RDA0400K)
11, 12 Fan Arrangement
01= ARR 1 03= ARR 3 05= ARR 5 07= ARR 7 09= ARR 9 11= ARR 11 XX= None
02= ARR 2 04= ARR 4 06= ARR 6 08= ARR 8 10= ARR 10 12= ARR 12 SS= Special
13 Motor Pole : 2= 2Pole 4= 4Pole 5= 4/6 Pole 6= 6Pole 7= 4/8 Pole 8= 8Pole T= 10Pole X= None
14 Motor kW: A= 0.18kW B= 0.37kW C= 0.55kW D= 0.75kW E= 1.1kW F= 1.5kW G= 2.2kW H= 3kW
J= 4kW K= 5.5kW L= 7.5kW M= 11kW N= 15kW O= 18.5kW P= 22kW Q= 30kW
R= 37kW T= 45kW U= 55kW V= 75kW W= 90kW Y= 110kW Z= 132kW
6= 160kW X= None
15 Efficiency: 1 = IE1 (STD) 2= IE2 (High) 3 = IE3 (Premium) 4= IE4(Super Premium) X= None
16 Electrical rating of motor : Volt/Phase/Hz.
D= 380-415 V / 3 Ph / 50 Hz E= 200V / 3 Ph / 50 Hz F= 230V / 3 Ph / 60 Hz G= 380V / 3 Ph / 60 Hz
H= 440V / 3 Ph / 60 Hz J= 460V / 3 Ph / 60 Hz K= 480V / 3 Ph / 60 Hz L= 200V / 3Ph / 60Hz X= None
M= 380 V / 3 Ph / 50 Hz N= 400 V / 3 Ph / 50 Hz P= 415 V / 3 Ph / 50 Hz S= Special
17
18, 19 Filter Media # 1 & # 2, Type
S= Special
I= 12" Cart(SH), F7: EN779 X= None
J= 12" Cart(SH), F8: EN779 Q= 12" EPA, Biocel(SH), E10: EN779
K= 10"Bag, F7: EN779
L= 10"Bag, F8: EN779
F= 4" Cart, F7: EN779 M= 15"Bag, F7: EN779 3= 12” HEPA(V), H13: EN1822
N = 15"Bag, F8: EN779 4= 12” HEPA(V), H14: EN1823
20 Coil Section # 1 , Type :
W = WL (1/2"Tube) H= WLH(1/2"Tube) A = A(1/2"Tube)
L = LL(1/2"Tube) Q= WLQ(1/2"Tube) B= AA(1/2"Tube)
D = DL(1/2"Tube) F = FD(1/2"Tube) S = Special.
21 Coil Connection : L = LH Side R = RH Side B= Both Sides X= None
22 HEADER Material: S= Steel C= Copper
23, 24 Coil Rows : 01= 1 Row 03= 3 Row 05= 5 Row 08= 8 Row 12= 12 Row
02= 2 Row 04= 4 Row 06= 6 Row 10= 10 Row XX = without coil
25, 26, 27 Coil Fin Series(FPF) :
28 FIN Material:
A= Aluminum C= Copper
B= Coated Aluminum
29 Coil Turbulator : X= No Y = Yes
30 Coil Section # 2 , Type :
W = WL (1/2"Tube) H= WLH(1/2"Tube) A = A(1/2"Tube)
L = LL(1/2"Tube) Q= WLQ(1/2"Tube) B= AA(1/2"Tube)
D = DL(1/2"Tube) F = FD(1/2"Tube) S = Special.
31 Coil Connection : L = LH Side R = RH Side B= Both Sides X= None
32 HEADER Material: S= Steel C= Copper
33, 34 Coil Rows : 01= 1 Row 03= 3 Row 05= 5 Row 08= 8 Row 12= 12 Row
02= 2 Row 04= 4 Row 06= 6 Row 10= 10 Row XX = without coil
35, 36, 37 Coil Fin Series(FPF) :
38 FIN Material:
A= Aluminum C= Copper
B= Coated Aluminum
39 Coil Turbulator : X= No Y = Yes
40 Coil Section # 3 , Type :
W = WL (1/2"Tube) H= WLH(1/2"Tube) A = A(1/2"Tube)
L = LL(1/2"Tube) Q= WLQ(1/2"Tube) B= AA(1/2"Tube)
D = DL(1/2"Tube) F = FD(1/2"Tube) S = Special.
41 Coil Connection : L = LH Side R = RH Side B= Both Sides X= None
42 HEADER Material: S= Steel C= Copper
43, 44 Coil Rows : 01= 1 Row 03= 3 Row 05= 5 Row 08= 8 Row 12= 12 Row
02= 2 Row 04= 4 Row 06= 6 Row 10= 10 Row XX = without coil
45, 46, 47 Coil Fin Series(FPF) :
48 FIN Material:
A= Aluminum C= Copper
B= Coated Aluminum
49 Coil Turbulator : X= No Y = Yes
50 Service digit, E = Introduction of 50 Digits Model Number - October 2018
003 / 03A/ 004 / 005 / 006 / 007/ 008 / 009/ 010 / 011/ 012 / 013 / 014 / 015/ 016 /
018/ 020 / 022 / 025 / 028 / 030 / 032 / 035 / 038/ 040 / 042/ 045 / 048 / 050 / 055 /
060 / 062 / 065 / 070 / 080 / 085 / 090 / 095 / 100 / 110 / 120.
D= 2"TA, G4: EN779
E= 4"TA, G4: EN779
S= SPECIAL
X= None
XXX = without coil
1= 12” HEPA(C), H13: EN1822
2= 12” HEPA(C), H14: EN1822
G= 4" Cart, F8: EN779
100 - 168 Fins per Foot
C= 2"WA (R50), G4: EN779
H= 4" Cart, F9: EN779
E= 4"TA, G4: EN779
D= 2"TA, G4: EN779
(K3G310-PH58-07)
Pre-Filter Media Type
P= 21"Bag, F8: EN779
B= 2"WA (R29), G3: EN779
O= 21"Bag, F7: EN779
A= 2"AL, G2: EN779
B= 2"WA (R29), G3: EN779
C= 2"WA (R50), G4: EN779
A= 2"AL, G2: EN779
100 - 168 Fins per Foot XXX = without coil
100 - 168 Fins per Foot XXX = without coil

Receiving
All of TRANE QuantumTM Air Handler are identified by a
multiple-character model number. lts use enables owner/
operator, installing contractors, and service technicians to
define the operation, components and options for a particular
unit. Be sure to refer to the information printed on the unit
nameplate (Figure1) when ordering replacement or
requesting service.
All unit sections are securely fasten to skids for shipping and
handling purpose.
Upon receipt of the unit(s), inspect for damage that may have
occurred during shipment and any items, which were ordered
but did not arrive with the unit. Complete the following checks:
1.
2.
3.
4.
5.
If damage is found or items are missing:
1.
2.
3.
4.
5
Report all claims of shipping damage to the delivering
carrier (transporter) immediately, and schedule an
inspection.
Make specific notations concerning the damage on the
freight bill.
Keep damaged material in the same location as received.
It is the receiver’s responsibility to provide reasonable
evidence that damage was not incurred after delivery.
Photograph the damages.
Do not move or discard damaged freight packaging
materials.
Notify the Trane sales representative of the damage and
arrange for repair. Do not attempt and arrange for repair.
Do not attempt to repair the unit without consulting the
sales representative.
When storing a TRANE QuantumTM Air Handler, for a period
of time before installation, it must be protected. The warranty
will not cover damages to the unit do to negligence during
storage. Indoor storage is ideal and requires only a few
special precautions.
To protect the unit from damage due to the elements and
prevent it from possibly becoming a contaminant source for
indoor air quality (IAQ) problems, the unit should be stored
indoors.
When outdoor storage is necessary, several things must be
done to prevent damage.
Nameplate Resolving Shipping Damage
Select a well-drained area, preferably a concrete pad or
blacktop surface.
Place the unit(s) on a dry surface or raised off the ground
to assure adequate air circulation beneath unit and to
assure that no portion of the unit contacts standing water
at any time.
Allow proper clearance around the unit to perform periodic
inspection and maintenance of the equipment while in
storage.
Keep the equipment in the original shipping container for
protection and ease of handling.
Cover the unit securely with a CANVAS tarp.
Ensure that the canvas tarp is secure.
Do not stack units.
Do not pile other material on the units.
Loosen belt tension on drive belts.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Outdoor Storage
Storage Considerations
Delivery Check
Visually inspect the exterior unit casing and all
accessories for any dents, punctures or shipping and
handling damage.
Cut all banding (if applicable) loose from skid, but do not
remove the skids.
Check all access doors to confirm that they are secured
with latches.
Manually rotate the fan wheel to ensure free movement of
the shaft and bearings Inspect the fan housing for any
foreign objects.
Inspect the coil(s) for fin damage.
7
Figure 1

Rigging and Handling
75mm-diameter lifting holes, are provided on the unit base
frame.
ALL LIFTING POINTS in one axis of the unit must be used
when offloading and moving the unit.
Slings and spreader bars are to be provided
by the rigger and attached to ALL LIFTING
POINTS.
The minimum rated lifting capacity (vertical) of each sling
and spreader bar should be no less than the shipping
weight.
The unit must be lifted with care, avoiding shock load by
lifting the unit slowly and evenly.
Confirm that factory installed (if any) attachment brackets are
in place and screws are tight, before rigging. The unit will ship
either assembled or as sections. Before preparing the unit for
lifting, estimate the approximate center of gravity for lifting
safety. Because of placement of internal components, the unit
weight may be unevenly distributed, with more weight in the
coil and fan area. Always apply good rigging procedures when
lifting a unit. Before hoisting the unit into position, be sure that
a proper method of rigging is used, with straps or slings and
spreader bars for protection and safety during lifting. Always
test-lift the unit to determine exact unit balance and stability
before hoisting it to the installation location.
TRANE QuantumTM Air Handler are supplied in sections modules,
at packed, or as a complete unit, in accordance with the relevant
assembly drawings. Any necessary use of force during unloading
or movement of the units must only be applied via the unit base
frame or shipping pallet.
Rigging and Handling
A specific lifting method for offloading the units is
recommended as follows (See Figure 2) :
1.
2.
3.
4.
5.
Off Loading
Moving to Position On site
NEVER ASSEMBLE OR BOLT SECTIONS OR
SUBASSEMBLIES TOGETHER BEFORE RIGGING.
ALWAYS RIG SECTIONS OR SUBASSEMBLIES AS
RECEIVED FROM THE FACTORY.
WARNING
DO NOT LIFT THE UNIT WITHOUT TEST-LIFT FOR
BALANCE AND RIGGING. DO NOT LIFT THE UNIT
ABOVE PERSONNEL. FAILURE TO OBSERVE THESE
WARNINGS MAY RESULT IN PERSONAL INJURY,
DEATH OR EQUIPMENT DAMAGE.
WARNING
ENSURE SLINGS DO NOT FOUL ON UNIT
PROTRUSIONS.
THE CENTRE OF GRAVITY WILL VARY PER UNIT...
POSITION THE SLING AND SPREADER BARS
CAREFULLY TO COMPENSATE FOR THIS.
WARNING
NEVER LIFT THE UNITS BY COIL CONNECTIONS OR
BY ANY OTHER PROTRUSIONS.
THE ROOF IS NOT DESIGNED TO BE WALKED ON,
BUT IF THIS IS UNAVOIDABLE, ENSURE A MORE
EVEN WEIGHT DISTRIBUTION BY THE USE OF
BOARDS.
FAILURE TO DO SO MAY RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
WARNING
Heavy Objects!
Ensure that all the lifting equipment used is properly
rated for the weight of the unit being lifted. Each of the
cables (chains or slings), hooks, and shackles used to
lift the unit must be capable of supporting the entire
weight of the unit. Lifting cables (chains or slings) may
not be of the same length. Adjust as necessary for
even unit lift. Other lifting arrangement could cause
equipment or property damage. Failure to follow
instructions above or properly lift the unit could result
in unit dropping and possibly crushing
operator/technician which could result in death or
serious injury.
WARNING
8

Rigging and Handling
9
APPLICABLE ON ALL
SECTION OTHER
THAN “SECTION
WITH DRAINPAN”
APPLICABLE ON SECTION
WITH DRAINPAN ONLY
Figure 3 Lifting a coil section using a sling rope
Figure 2

Rigging and Handling
The forks must only be applied under the unit base frame and
not against the unit base frame. The lift point should be as
near as possible to the centre of gravity (see Figures 4 ,5 and
6). In the case of larger units the use of several forklift trucks
may be required.
Use extended fork lifting to prevent :
• Drain pan damages during handling.
• Base panel and structure damages.
• Coil header and other protrusion part damages.
Forklift Trucks
Units fitted with base frames may be moved on roller trolley or
tubular rollers (see Figure 7 & 8).
Roller Movement
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
10