Travis Industries DVS GSR Insert User manual

DVS GSR Insert
Owner's Manual
Featuring the
Burner
Tested and Listed by
OMNI-Test Laboratories, Inc.
Portland, Oregon
Report # 028-F-73-5
ANSI Z21.88

Direct Vent Fireplace Insert

Masonry or Factory Built (Metal) Wood-
Burning Fireplace

Residential or Mobile Home
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket, permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other
gases, unless a certified kit is used.
Installer: After installation give this manual to the home-owner and
explain operation of this heater.
Copyright 2009, T.I. $10.00 100-01232_001 4090812
Travis Industries, Inc.
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

2Introduction
© Travis Industries 4090812 100-01232_001
Introduction
We welcome you as a new owner of a DVS Insert. In purchasing this fireplace insert you have joined the
growing ranks of concerned individuals whose selection of an energy system reflects both a concern for
the environment and aesthetics. It is one of the finest home heaters the world over. This manual will
explain the installation, operation, and maintenance of this heater. Please familiarize yourself with the
Owner's Manual before operating your heater and save the manual for future reference. Included are
helpful hints and suggestions that will make the operation and maintenance of your new heater an easier
and more enjoyable experience. We offer our continual support and guidance to help you achieve the
maximum benefit and enjoyment from your heater.
Important Information
No other DVS Insert has the same serial number as
yours. The serial number is below and to the left of the
gas control valve.
This serial number will be needed in case you require
service of any type.
Model: DVS GSR Insert
Serial Number:
Purchase Date:
Purchased From:
Register your warranty online at:
traviswarranty.com
Or, mail your warranty card to:
Travis Industries House of Fire
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your Bill
of Sale to us.
We suggest that you attach your Bill of Sale
to this page so that you will have all the
information you need in one place should the
need for service or information occur.
Listing Details
This appliance was listed by Intertek. The listing label is attached to the appliance near the gas control
valve. A copy is shown on page 43.
Massachusetts Approval
This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas
Fitters
National Fireplace Institute

Table of Contents 3
© Travis Industries 4090812 100-01232_001
Introduction and Important Information
Introduction................................................................ 2
Safety Precautions
Safety Precautions..................................................... 4
Features & Specifications
Features..................................................................... 6
Installation Options .................................................... 6
Heating Specifications................................................ 6
Dimensions................................................................ 6
Installation
Installation Warnings.................................................. 7
Packing List................................................................ 7
Additional Items Required.......................................... 7
Items Packed with the Face....................................... 7
Order of Installation.................................................... 7
Top Convection Deflector........................................... 8
Fireplace Requirements............................................. 8
Factory-Built (Metal) Wood-Burning Fireplace
Requirements....................................................... 9
Clearances................................................................. 10
Mantel Clearances ............................................... 10
Gas Line Requirements ............................................. 13
Gas Line Location ................................................ 13
Gas Inlet Pressure................................................ 13
Vent Requirements .................................................... 14
Altitude Considerations ........................................ 14
Vent Restrictor ..................................................... 15
Vent Installation.................................................... 15
Vent Location ....................................................... 16
Vent Configurations.............................................. 16
Vent Connector Removal and Installation ............ 17
Surround Panel Installation........................................ 19
Finalizing the Installation
Glass Frame Removal and Installation ...................... 20
Log Set Installation .................................................... 22
Steps for Finalizing the Installation............................. 26
Air Shutter Adjustment............................................... 27
Operation
Before You Begin....................................................... 28
Starting the Heater for the First Time......................... 29
Location of Controls................................................... 29
Normal Operating Sounds.......................................... 37
Normal Operating Odors............................................ 37
Maintenance
Maintaining Your Heater's Appearance...................... 38
Troubleshooting Table ............................................... 40
Wiring Diagram .......................................................... 41
Replacement Parts List.............................................. 42
Safety Label
Safety Label............................................................... 43
Warranty
Warranty ................................................................... 44
Optional Equipment
LP Conversion Instructions........................................ 45
Firebacks ................................................................... 48
Index
Index.......................................................................... 50

4Safety Precautions
© Travis Industries 4090812 100-01232_001
IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
This unit must be installed by a qualified installer to prevent the possibility of an explosion.
Your dealer will know the requirements in your area and can inform you of those people
considered qualified. The room heater should be inspected and cleaned before use and
at least annually by a qualified service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc.
The instructions in this manual must be strictly adhered to. Do not use makeshift methods
or compromise in the installation. Improper installation will void the warranty and safety
listing.
This heater is either approved for natural gas (NG) or for propane (LP). Burning
the incorrect fuel will void the warranty and safety listing and may cause an
extreme safety hazard. Direct questions about the type of fuel used to your dealer.
Check for a label on the flame adjust knob on the gas control valve (this is the best
place to check). You may also check for a label on the gas control valve body.
Ok
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this heater as well.
If the flame becomes sooty, dark
orange in color, or extremely tall,
do not operate the heater. Call
your dealer and arrange for
proper servicing.
It is imperative that control
compartments, screens, or
circulating air passageways of
the heater be kept clean and
free of obstructions. These
areas provide the air necessary
for safe operation. ?Do not operate the heater if it is
not operating properly in any
fashion or if you are uncertain.
Call your dealer for a full
explanation of your heater and
what to expect.
Gas
Do not store or use gasoline or
other flammable liquids in the
vicinity of this heater.
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Do not operate if any portion of
the heater was submerged in
water or if any corrosion occurs.
Immediately call a qualified
service technician to inspect the
appliance and to replace any part
of the control system that has
been under water.

Safety Precautions 5
© Travis Industries 4090812 100-01232_001
• Do not place clothing or
other flammable items on or
near the heater. Because
this heater can be controlled
by a thermostat there is a
possibility of the heater
turning on and igniting any
items placed on or near it.
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• Light the heater using the
built-in igniter. Do not use
matches or any other
external device to light your
heater.
• Allow the heater to cool
before carrying out any
maintenance or cleaning.
• The viewing glass should be
opened only for lighting the
pilot or conducting service.
• Any safety screen or guard
removed for servicing must
be replaced prior to
operating the heater.
• Do not operate with the
glass removed or damaged.
• Never remove, replace,
modify or substitute any part
of the heater unless
instructions are given in this
manual. All other work must
be done by a trained
technician. Don't modify or
replace orifices.
• Operate the heater
according to the instructions
included in this manual.
• If the main burners do not
start correctly turn the gas
off at the gas control valve
and call your dealer for
service.
• Instruct everyone in the
house how to shut gas off to
the appliance and at the gas
main shutoff valve. The gas
main shutoff valve is usually
next to the gas meter or
propane tank and requires a
wrench to shut off.
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• This unit is not for use with
solid fuel
• Do not place anything inside
the firebox (except the
included fiber logs).
• If the fiber logs become
damaged, replace with
Travis Industries log set.
This
Manual
• Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a later
time. Always follow the
instructions in this manual.
• Children and adults should
be alerted to the hazards of
high surface temperature
and should stay away to
avoid burns or clothing
ignition. Young children
should be supervised when
they are in the same room
as the heater.
• Plug the heater into a 120V
grounded electrical outlet.
Do not remove the
grounding plug.
• Don’t route the electrical
cord in front of, over, or
under the heater
• Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
heater, and assumes no
responsibility of any
consequential damage(s).

6Features and Specifications
© Travis Industries 4090812 100-01232_001
Features
- Ember Fyre™ Burner for "Wood Fire" Look
- Works During Power Outages (battery backup system)
- Blower and Remote Control Included
- Standing or Intermittent (GreenSmart) Pilot
- Convenient Operating Controls
- Variable-Rate Heat Output
- Accent Light
Installation Options
Residential or Mobile Home
Fireplace Insert
Masonry or Factory Built (Metal) Wood-
Burning Fireplace
Heating Specifications
Natural Gas Propane
Approximate Heating Capacity (in square feet)* 500 to 1,500 500 to 1,500
Maximum BTU Input Per Hour 31,000 31,000
* Heating capacity will vary with floor plan, insulation, and outside temperature.
Dimensions
18"
See the section "Vent Requirements"
for vent location.
1-1/4"*
19-1/2"
26-1/2"
15-1/8"
37-1/8"* 4x6 Panels
40-3/8"* 8x10 Panels
44-3/8"* 10x13 Panels
25"*
4x6 Panels
28-7/8"*
8x10 Panels
31-7/8"*
10x13 Panels
Weight:
115 Lbs.
* Includes trim
NOTE: on older style panels the 3/8" standoffs
are no longer required and may be bent back.
Electrical Specifications
Electrical Rating.............................................................115 Volts, 1.5 Amps, 60 Hz (180 watt)
Fuel:
This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using
a conversion kit. The sticker on top of the gas control valve will verify the correct fuel.

Installation (for qualified installers only) 7
© Travis Industries 4090812 100-01232_001
Installation Warnings
Failure to follow all of the requirements may result in property damage, bodily
injury, or even death.
This heater must be installed by a qualified installer who has gone through a
training program for the installation of direct vent gas appliances.
This appliance must be installed in accordance with all local codes, if any; if
not, follow ANSI Z223.1 and NFPA 54(88).
In Manufactured or Mobile Homes must conform with Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations,
ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured
Housing only after the home is site located.
The heater is designed to operate on natural gas, or propane (LP).
All exhaust gases must be vented outside the structure of the living-area.
Combustion air is drawn from outside the living-area structure.
Notify your insurance company before hooking up this heater.
The requirements listed below are divided into sections. All requirements
must be met simultaneously. The order of installation is not rigid – the
qualified installer should follow the procedure best suited for the installation.
Packing List
LP Orifices and Orifice Gaskets
Log Set
Cove Covers
Panel Trim Rectangular & Button Plug (see page 19)
"Fireplace Altered" tag (attach to the fireplace)
Remote Control
Cover Plate for Receiver (with screws)
Additional Items Required
If using lp (propane) a conversion kit is required (sku 94400999 – GSR Stepper Motor Kit)
Faceplate
Simpson Duravent 6-5/8" to 3" & 3" Co-Linear Adapter with flashing
3" Diameter Gas Liner (2)
Direct Vent Cap (Use Simpson Duravent High Wind Cap)
Gas Line Equipment (shutoff valve, pipe, etc.)
Items Packed with the Face
Face with attachment hardware (Note: use the cove covers included with the heater)
Face Installation Instructions
Order of Installation
1 If the heater is to use LP (propane), convert the appliance (see page 45).
2Install gas line into the fireplace (do not connect to unit).
3Position the heater.
4Connect the gas line and gas vent to the appliance.
5Install the optional surround panels and trim. Attach the on/off switch.
6Follow the instructions under "Finalizing the Installation" on page 26.

8Installation (for qualified installers only)
© Travis Industries 4090812 100-01232_001
Top Convection Deflector
Install the top convection deflector as
shown to the right.
The deflector is shipped on top of the
insert. The screws are shipped inside
the owner's pack.
Fireplace Requirements
Insert must be placed within a code-conforming masonry fireplace or tested and listed factory-built
(metal) wood-burning fireplace. Repair any fireplace damage prior to installation.
Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to
installation.
This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
The DVS inserts 15-1/8" into the
fireplace.
Min. 26-1/2" - additional space may be required for gas line installation.
For tight fits (under 24") see the section "Removing the
Vent Connector"
See "Leveling Bolts" for details
on leveling the heater.
Min. 19-1/2"
The gas line and shutoff
valve should be installed
prior to insert placement.
Attach the "This fireplace has been altered..." plate
to the fireplace (use two screws or other suitable
method). You may wish to place it in a location
where it will be covered by the surround panels.

Installation (for qualified installers only) 9
© Travis Industries 4090812 100-01232_001
Factory-Built (Metal) Wood-Burning Fireplace Requirements
NOTE: Any parts that are removed must be removed in a way that would allow them to be re-installed if
the insert is ever removed (removal of rivets or screws is acceptable).
The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)
The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and
metal or glass doors ("F") may be removed (if applicable)
The fireplace must be permanently marked to
indicate that it has been altered and is no longer
suitable for burning solid fuel (wood), unless the
removed parts are re-installed. Cutting of any
sheet metal parts is prohibited, except the metal
floor (“J”) as noted below.
The insulation ("H"), and any structured rigid frame
members must not be removed or altered (side and
top of door frame, side and top of the face of the
fireplace, metal sides, etc.).
The metal floor ("J") may be removed to allow
additional room for installation of the insert. If the
floor is removed the insert must be placed directly
on the metal base of the metal fireplace.
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C
B
F
I
D
E
A
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J
Hearth Requirements
The heater and face must not contact combustible surfaces. A non-combustible hearth extension is not
required. However, if the heater is installed next to the floor, we recommend a hearth to protect the
flooring surface from discoloration or other negative impact from the heater.
Leveling Bolts
This heater includes
front and rear leveling
bolts to accommodate
fireplaces with a step-
down firebox.
NOTE: To access the
rear leveling bolts,
remove the burner (see
page 48).
Use a 1/2” socket wrench
(with extension) to adjust
the leveling bolts.
To access the rear leveling bolts remove these
access plates (replace access plate and
gasket after adjustment).
Front Leveling Bolts
Rear Leveling Bolt
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10 Installation (for qualified installers only)
© Travis Industries 4090812 100-01232_001
Clearances
Due to the high temperature of the heater, it should be located out of traffic and away from furniture and
draperies.
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Side
Wall
Combustible or Non-Combustible Mantel
Combustible Top Facing
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Non-Combustible
Facing
Minimum Clearances
k
l
m
n
x
Sidewall to Insert
Side Facing
Top Facing
Mantel
Extension onto Hearth
4-1/2"
4-1/2"
35" *
35" *
1-1/4"
l
k
x
n
m* Measured from the base of the insert.
Mantel Clearances
The maximum mantel depth is 12”.
NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it
does, it is considered a mantel and must meet the mantel requirements listed in this manual.