Traxon Washer Allegro AC XB DW User manual

Washer Allegro AC XB RGB / DW
INSTALLATION GUIDE
V1.0
Cover:
Washer Allegro AC XB RGB
Washer Allegro AC XB DW

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©2017 TRAXON TECHNOLOGIES - AN OSRAM BUSINESS. ALL RIGHTS RESERVED. TRAXON™, TX CONNECT®, ARE TRADEMARKS OF TRAXON TECHNOLOGIES. U.S. PATENTS, E.U.
PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 2 of 18
CONTENT
1. INTRODUCTION 3
2. INSTALLATION 5
3. SAFETY AND OPERATION 13
4. SYSTEM CONFIGURATION 14
5. CARE AND MAINTENANCE 15
6. TECHNICAL SPECIFICATION 16
7. TROUBLESHOOTING 17
8. WARRANTY STATEMENT 17

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©2017 TRAXON TECHNOLOGIES - AN OSRAM BUSINESS. ALL RIGHTS RESERVED. TRAXON™, TX CONNECT®, ARE TRADEMARKS OF TRAXON TECHNOLOGIES. U.S. PATENTS, E.U.
PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 3 of 18
1. INTRODUCTION
1.1 General
The Washer Allegro AC XB RGB / DW series is a compact, AC line powered high brightness
luminaire. The series is controllable via DMX512. The luminaire can be simply daisy-chained to
form long runs.
Model Number of LED Power Consumption (W)
Washer Allegro AC XB RGB / DW 36 52
Features:
• Outdoor applications
• Suitable for coastal environments
• Protection Class IP66
• Tempered glass cover
• Integrated mounting platform with 135° vertical tilt and ±180° horizontal adjustment
• Light Output: RGB@1340lm, DW@2526lm
• DMX512

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 4 of 18
1.2 Dimensions
FIG.1: Washer Allegro AC XB RGB / DW
1.3 Packing Contents
FIG.2: Packing Contents
228mm / 9”
228mm / 9”
124mm
/ 4.9” (ref.)
95mm
/ 3.7”
267mm / 10.5” 285mm / 11.2”
141mm / 5.6”
1 x Washer Allegro AC XB RGB / DW

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 5 of 18
2. INSTALLATION
2.1 Points To Consider
Plan your installation before mounting any Washer Allegro AC XB RGB / DWs. The following
should be considered for a successful installation:
• Weather conditions and ambient temperature of installation site.
• Installation distances and appropriate cable lengths. Please consult your local Traxon™
office or authorized agent for necessary aid.
• The number of Washer Allegro AC XB RGB / DWs and appropriate power sources.
• Distance between each Washer Allegro AC XB RGB / DWs for thermal expansion.
• Proper surge protection.
2.1.1 Installation Checklist
1. Prepare cables and all necessary accessories.
2. Perform functional check of Washer Allegro AC XB RGB / DWs. Take care not to damage
cables/connectors during pre-installation checks.
3. Ensure all pre-installation checks laid out below have been followed.
4. Mount the Washer Allegro AC XB RGB / DWs on-site. If the installation is to be left
uncompleted overnight, place all Washer Allegro AC XB RGB / DWs in an indoor
environment.
Ensure all the Interconnection Cables, Washer Allegro AC XB RGB /
DWs and power sources are initially stored in a dry area to guarantee the
complete sealing of the system from water before installation.

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Installation Guide 03/17 V1.0 6 of 18
2.2 Pre-Installation Checks
2.2.1 Sequence For Cable And Connector Preparation
1. Trim Cable.
2. Plan for any possible bending of cables.
3. Fix cable ends with connectors.
4. Complete sealing of connectors by tightening screw nut with spanner/wrench.
5. Unplug Dust Caps/Waterproof End Caps and keep safe for reuse.
6. Connect luminaries with power sources and Data Injector boxes with connection cables
in the daisy-chain manner described in the wiring diagram.
7. Open Short Test should be performed to ensure cable wires are connected correctly. Re-
crimping of wires should be done if any failures occur.
8. Perform functional check on all Washer Allegro AC XB RGB / DWs.
9. Report any functional defect found to your nearest Traxon Technologies office. DO NOT
attempt to install a Washer Allegro AC XB RGB / DW with functional defects on-site.
2.2.2 Cable Bending
Cable must NOT be bent below the Minimum Bending Radius (4 x Cable Diameter) as
specified by cable manufacturer and the Non-Bendable Length of 5cm near the connector
end MUST be adhered to.
Bending radius (for conductors)
Note the minimum bending radius for
conductors
> 1.5mm2.
Pull forces on the contact points can be
avoided by proceeding as follows:
a – Bend the wire as required
FIG.3: Cable Bending
a
5cm
(Minimum Bending Radius)
(Non-Bendable Length)
≥4D
D

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 7 of 18
2.2.3 Vertical Cable Installation
If vertical position cannot be avoided and 90 degree connector installation is not feasible, it is
recommended to:
Add silicon glue on the surface of cable
gland.
Silicon Glue
FIG.4: Silicon Glue
Layout the cable to have drip loop to
allow water run off the wire.
Silicon Glue
FIG.5: Drip Loop

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 8 of 18
2.2.4 Air Vent
Do not obstruct or submerge the vent.
FIG.6: Air Vent Indication
Air Vent

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 9 of 18
2.3 On-Site Installation
• DO NOT attempt installation in wet or severe weather conditions.
• DO NOT leave and expose any Washer Allegro AC XB RGB / DWs or
power sources unconnected under wet/raining or snowing environment.
• IP failure induced by stressed/damaged cables during or after installation
will not be under warranty by Traxon Technologies.
• ALWAYS keep the cables protected from sharp objects and ensure no
damage is generated on the cable.
• Failure to keep Washer Allegro AC XB RGB / DWs within the operating
temperature range and storage temperature range will void the product’s
warranty.
1. Connect AC source to starter cable through a junction box (not included).
FIG.7: Connect AC source to junction box
Wieland 3-pin female connector
(Not included)
AC In
Junction Box
(Not included)
2. Mount the Data Injector (not included) using screws.
FIG.8: Mounting Data Injector
AC In
Junction Box
(Not included)
3-pin female connector (Not included)

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 10 of 18
3. Connect the AC power to the Data Injector (not included).
FIG.9: Connecting AC power to Data Injector
Wieland 3-pin female connector
(Not included)
Data Injector
(not included)
Junction Box
(Not included)
4. Mount the Washer Allegro fixture.
FIG.10: Mounting Washer Allegro
6mm screw (x4)
(not included)
70mm
70mm
Junction Box
(Not included)
Data Injector
(Not included)
6mm screw (×4)
(not included)
70mm / 2.8”
70mm / 2.8”

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 11 of 18
5. Connect fixtures and Data Injector (not included) according to the diagram below.
FIG.11: Connection between fixtures
6. Connect DMX source, for example, Butler S2 (not included) to the Data Injector, TX
Connect Data Outdoor Cable (not included) can be used to connect more Data Injector
(not included).
FIG.12: Connection between Data Injectors TX Connect Data Outdoor
Cable (not included)
Butler S2
(not included)

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 12 of 18
7. Connect the rest of the system in reference to the full system diagram below.
FIG.13: Full system diagram
Data Injector
Washer Allegro
End Cap for last Washer
Allegro in chain
End Cap for last Data
Injector in chain

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 13 of 18
3. SAFETY AND OPERATION
1. Caution - Unplug the power supply from the mains power before connecting any cables
as this can damage the products.
2. Caution - Avoid looking directly into the LED light source at close range for your own
safety.
3. Persons installing this products should make sure:
a. The installation complies with all applicable codes, state and local laws, ordinances,
standards and safety regulations.
b. The installation environment is carefully studied and suitable surge protection
measure(s) is taken.
c. He or she is qualified for the handling of electrical equipment.
4. Do not attempt to install or use the product until installation instructions and safety labels
are fully understood. This product is designed for indoor and outdoor use.
5. Ensure product operates within the specified temperature range. (Refer to 6. TECHNICAL
SPECIFICATION for more details.)
6. Do not attempt to open the product. Not user serviceable.
7. Do not use the product if any part of it, or the power cables are damaged.
8. Only use product for specified voltage, do not exceed. (Refer to 6. TECHNICAL
SPECIFICATION for more details.)
9. Always maintain connection to ensure waterproofing.
10. If the product has been subjected to drastic temperature variances, for example,
following transportation, do not connect the fixture until it has reached room temperature,
as moisture condensation may cause electric shock and product damages.
11. When installing the products and system power supplies, please ensure they will not
be exposed to moisture and extreme heat (and direct sunlight for outdoor products).
Besides, keep a clean operating environment for the fixtures and system power supplies.
12. Please study this Installation Guide thoroughly and check the latest Technical
Specification Sheets available from the Traxon website www.traxontechnologies.com
before setup.
13. Any non-compliance of the Installation Guide will void the Traxon warranty.

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©2017 TRAXON TECHNOLOGIES - AN OSRAM BUSINESS. ALL RIGHTS RESERVED. TRAXON™, TX CONNECT®, ARE TRADEMARKS OF TRAXON TECHNOLOGIES. U.S. PATENTS, E.U.
PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 14 of 18
4. SYSTEM CONFIGURATION
FIG.14: System Diagram
Male connector
CABLE A CABLE B
Junction Box
Mains AC ~
DMX In
Use end cap for final fixture in chain XB.AC.2304000
Cat5 outdoor S-UTP RJ45 connection
Use provided end cap for final data injector in chain
AC IN
TO FIXTURE
DATAIN
DATAOUT
CLICK!
Ensure locking clip is present when making a connection
Female connector
AC IN
TO FIXTURE
DATAIN
DATAOUT
DMX Out
RJ45RJ45
3-pin Male connector 5-pin Female connector
AC IN
TO FIXTURE
DATA IN
DATA OUT
RJ45 Male Connector Housing IP67 DE.AC.0100000 CABLE B
CABLE A
Voltage Maximum number of
fixtures per daisy chain
120V 16 230V 32 277V 32
H07RN-F 3G 1.5mm2 H07RN-F 5G 1.5mm2

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 15 of 18
5. CARE AND MAINTENANCE
• Traxon™ products are of superior design and quality and should be treated with care. The
recommendations below will help fulfill any warranty obligations and gain good use and
longevity from the products.
• Do not attempt or use the product(s) until you read and understand the installation
instructions. Failure to adhere to these instructions could result in serious injury or property
damage.
• Do not use product(s) if cables are damaged.
• Do not connect cables and connectors when wet or in wet area. Moisture on bare
connectors can cause electric shock and damage to product(s).
• Do not use product(s) in extreme heat environment. Ensure there is sufficient airflow and
use cool air circulation if required.
• Do not drop, knock, or shake product(s). Rough handling can damage the electronics and
void the warranty.
• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean products.
Wipe with a damp cloth on housings and a dry cloth on electronics to remove dirt or dust.
• Do not attempt to service or repair the product(s) unless done by an authorized service
personnel. Contact your local Traxon office or distributor for details.
• If the product is not working as specified, please contact your nearest authorized service
center or Traxon Technologies office for assistance.

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©2017 TRAXON TECHNOLOGIES - AN OSRAM BUSINESS. ALL RIGHTS RESERVED. TRAXON™, TX CONNECT®, ARE TRADEMARKS OF TRAXON TECHNOLOGIES. U.S. PATENTS, E.U.
PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 16 of 18
6. TECHNICAL SPECIFICATION
RGB
Light Source: 36 High intensity power LEDs
Color Range: 16.7 million additive RGB colors
Beam Angle: 7°, 20°, 30°, 40°
Power Input: 120V, 200V, 230V, 277V AC 50/60Hz nominal
Power Consumption: 52W max.
Weight: 5.5kg/12.1lbs
Operating Temperature: –30°C to +50°C (–22°F to +122°F);
startup temperature, –20°C/–4°F
DW
Light Source: 36 High intensity power LEDs
Color Temperature: Dynamic white - 2700K - 6500K
Beam Angle: 7°, 20°, 30°, 40°
Power Input: 120V, 200V, 230V, 277V AC 50/60Hz nominal
Power Consumption: 52W max.
Weight: 5.5kg/12.1lbs
Operating Temperature: –30°C to +50°C (–22°F to +122°F);
startup temperature, –20°C/–4°F
As with all electronic devices, LED output degrades over time - a term called lumen
depreciation. This also explains why it is nearly impossible to expect photometric
performances of two LED products with different service life spans to be the same. The
rate of LED degradation is a complex function of many factors such as operating efficiency,
duration of continuous operation, and operating conditions (e.g. ambient temperature).
Because LEDs are semiconductor devices, their performances are subject to inherent
variability commonly found in semiconductor industry. To improve consistency in performance
across the same product, LED manufacturers “sort” LEDs into bins according to different
preset parameters, such as forward driving voltage, illumination, etc. Whereas binning is a
sorting function, it is not a correction process. Inherent variability in the manufacturing process
always results in different binning distributions according to different production lots. Traxon
uses automatically binned LEDs on its products, thereby minimizing output variations within
the model range.

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PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 03/17 V1.0 17 of 18
7. TROUBLESHOOTING
Caution: Ensure power supply is OFF when disconnecting / connecting
cables.
Problem Cause Possible Solutions
Product does
NOT light up
after installation
Incorrect power
connection
Check Mains Power
Check power supply leads and wire
connections
Ensure output wires are connected with
proper polarity
Shadowing Light source covered Check for cables, wires or unwanted debris
covering LED light source
Modules are
dim
Excess products
connected
Ensure the power supplies are not
overloaded due to an excess of products
connected
Flickering Incorrect power input/
Excess products
connected
Ensure the input voltage is correct
Ensure the power supplies are not
overloaded due to an excess of products
connected
If problems persist or the product is not working as specified, please contact your nearest
authorized service center or Traxon Technologies office for assistance.
8. WARRANTY STATEMENT
Traxon Technologies warrants its Products against material or workmanship defects for a
period of five (5) years from date of purchase, provided that the purchased items are used
under the conditions stated in this user manual.
Please refer www.traxontechnologies.com for all warranty terms and conditions.

Please check for the latest updates and changes on the Traxon website.
© 2017 TRAXON TECHNOLOGIES ALL RIGHT RESERVED. Information is subject to change without prior notice.
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