TriangleTube PSCS01 Use and care manual

PRESTIGE Front Display/
Control Panel Replacement
1
Kit Part Number: PSCS01
Parts Kit:
-Display/Control Panel
-(4) 6-19 x 1/4” Phillips Screws
Recommended Tools:
-Phillips Screwdriver
Indicates a potentially hazardous situation
which, if ignored, can result in serious
injury or substantial property damage.
For your safety, turn off electrical power
supply at service panel and allow unit to cool
before proceeding. Failure to do so can cause
severe personal injury or death.
Indicates special instructions on installa-
tion, operation or maintenance, which are
important to equipment but not related to
personal injury hazards.
Failure to follow instructions below can result
in severe personal injury or damage if ignored.
•Instructions are for a qualified installer/ ser-
vice technician.
• Read all instructions before proceeding.
•Follow instructions in proper order.
WARNING
NOTICE
WARNING
WARNING

PRESTIGE Front Display/
Control Panel Replacement
Instructions
1. Disconnect the electrical power to the unit at the
service panel.
For your safety turn off electrical power sup-
ply at service panel before proceeding to
avoid possible electrical shock hazard. Using
the service switch provided on the boiler is
not adequate in disconnecting power to unit.
Failure to do so can cause severe personal
injury or death.
2. Remove the front jacket panel.
3. Disconnect the pressure gauge fitting from the
boiler piping mounting adapater.
The boiler piping mounting nut for the pres-
suregauge fitting contains an internal check
valve. There should be no need in isolating
the boiler or draining the boiler when remov-
ing the pressure gauge fitting.
4. Lift the Display / Control panel up to disengage
the mounting screws from the bottom jacket
panel.
The mounting screws for the Display /
Control panel are accessible from the rear of
the bottom jacket panel and may require to
be loosen for removal of the panel.
5. Disengage the ON-OFF switch from the
Display / Control panel by depressing the upper
and lower retaining clips on the switch.
6. Remove the wire connections from the switch.
Note and label the location of the wires to the
switch prior to removal.
7. Disengage the pressure gauge from the Display
/Control panel by depressing the retaining clips
on the side of the pressure gauge.
8. Remove the pressure gauge tubing through the
bottom jacket panel. Ensure the tubing does not
become crimped or damaged during removal.
9. Dismount the Display panel from the Display /
Control panel by removing the (4) mounting
screws. Do not discard the mounting screws as
they will be required for re-assembly of the
panel.
10. Pass the switch wiring through the backside of
the new Display / Control panel. Reconnect the
wiring to the switch as shown in Figure 1.
11. Remount the switch onto the new Display /
Control panel. Ensure the switch snaps into
place and is secured.
12. Pass the pressure gauge tubing through the front
side of the new Display / Control panel. Re-
route the tubing through the bottom jacket
panel.
Ensure the pressure gauge tubing does not
become crimped or damaged.
13. Remount the pressure gauge fitting onto the
boiler piping mounting adapter. Ensure fitting
is tight. Pipe sealant is not required.
14. Remount the Display panel on the back side of
the new Display / Control panel using the exist-
ing (4) mounting screws.
15. To mount the new Display / Control panel onto
the unit, ensure the (2) mounting screws are 1 to
2full turns out from full insertion into the panel.
NOTICE
NOTICE
NOTICE
WARNING
2

PRESTIGE Front Display/
Control Panel Replacement
3
16. Align the panel mounting screws with the key-
hole slots on the back jacket panel.
17. Press the panel downward engaging the mount-
ing screws into the back jacket panel. If the
panel does not engage and snap into place,
remove the panel and tighten the mounting
screws.
The panel mounting screws may be tighten
by accessing them through the rear of the
bottom jacket.
18. Remount the front jacket panel.
19. Reconnect service power to the unit. The unit is
now ready for operation.
NOTICE
Black
Black
MCBA
“XI-I” Terminal
White
White
MCBA
“XI-2” Terminal
Prestige
“L” Terminal
Prestige
“N” Terminal
Fig. 1:
Revised Date:9/16/08 2008-32 Prestige_display/Control Repl
Prestige ON-OFF Switch Wiring
Display Panel
Prestige Gauge
Display/Control
Panel
ON-OFF
Switch
Fig. 2: Display/Control Panel Assembly