Trimline Fires 70 SL User manual

Trimline 70 SL 1023
INSTALLATION INSTRUCTIONS
GBR

Trimline 70 SLInstallation instructions 2
1 INSTALLATION INSTRUCTIONS...........................................................................................................3
1.1 General instructions.......................................................................................................................3
2 INSTALLING THE UNIT............................................................................................................................3
2.1 Connection to the gas pipes ........................................................................................................3
2.2 Preparation and placement .........................................................................................................3
2.3 Installing the unit............................................................................................................................4
2.4 Installation.......................................................................................................................................5
 
..................................................................................................................7
  ......................................7
  ............................................................................................7
5 TECHNICAL DETAILS GV60....................................................................................................................9
 ...................................................................10
 ...................................................................................................11
8 CONCENTRIC PATHWAYS....................................................................................................................13
  ..............................................................................................................14
  ...........................................................................14
 ......................................................................14
 ...................................................................14
9.4 Parts ...............................................................................................................................................15
9.5 Installation.....................................................................................................................................15
 ......................................................16
 ........................................................................................................17
12 QUICK REFERENCE GUIDE FOR FAULTSSEARCH FOR ENCLOSED GAS FIRES
 ................................................................................................20
 ........................................................................................................22
 ...................................................................23
thermoCet International B.V.
Laagerfseweg 27
3931 PC Woudenberg
The Netherlands

CONTENTS
V41120


Trimline 70 SLInstallation instructions 3
1 INSTALLATION INSTRUCTIONS
NOTICE
The installation may only be carried out by an authorised
person.
1.1 General instructions
• 


• 
roof face must also meet the requirements outlined in

•The temperature of the walls and shelves near the side


ambient temperature 20 °C plus 80 K gives a maximum
temperature of 100 °C.
•The unit has been approved in combination with the

in accordance with European CE standards for gas units,
and may therefore only be applied with this system.
• 


•The instructions are only applicable if the relevant country
code is stated on the unit.
•If this is not the case, the gas technical information for the

discussed with the manufacturer.
• 

•Ignite the heater according to operating instructions and




Distance from ammable materials
A distance of 1000mm must be maintained from the front,

and/or other combustible material unless otherwise stated

Distance to non-ammable materials
The unit needs to be placed a minimum distance of 10mm
from the wall unless stated otherwise in these instructions.
WARNING
•
installing the appliance the glass surface is considered
active zone. The glass surface can become very hot!
•Accordingly, care should be taken, for example children



•
NOTICE
•



with the above requirements.
•If in doubt, consult your dealer.
2 INSTALLING THE UNIT
NOTICE

read Chapter 9 Concentric ue system.
2.1 Connection to the gas pipes
You can determine where the gas pipes will be placed,
dependent on the layout. Ensure control equipment is not
twisted during installation and there is no excessive tension.
Accessibility of various connection points in relation to
components needs to be maintained. After installation, check


sand and that the gas and combustion controls in the various
components and all appliance functions operate correctly.

electricity supply is disconnected. Failing to do so may cause
damage to the gas control equipment.
2.2 Preparation and placement

Do not tilt the packaging. Remove the packaging
and check the unit for possible damage.
NOTICE
•Place the unit on a stable surface.
•Do not place the unit on its side.
•Put the unit in its place of destination.
The packaging contains the following components:
•Unit
•Remote control
•Log set
•Battery holder
•4 x AA battery
•2 x AAA battery
•Installation box
•Finishing plate
•Installation manual
•User manual

whether everything is whole and complete. You must then



Trimline 70 SLInstallation instructions 4
To assemble the unit, proceed as follows:
Disassemble the frames.
Remove frame with glass pane
There are cover strips on the left and right. Take these strips
out and you will see the assembly of the frame with glass pane.
•Partially loosen the 2 bolts on the left, two bolts on the top
and the two bolts on the right.
•Slightly slide the frame and glass pane upwards and move it
forwards.
NOTICE
•



•Our advice is to remove all the screws and take the glass

the glass pane. A second recommendation is to remove

glass pane. The cleaning of the glass pane is important
because otherwise the deposit will burn on it and it will
not be possible to clean it properly. This also applies when
working with Black glass wandset and/or AR glass.
Remove the cover frame
•First remove the frame with glass pane.
•There are then four Allen bolts to be loosened.
•Slide the frame forward to release it.
2.3 Installing the unit
The unit can now be put into place. The unit has eight mounting
brackets, four on the frontside and four on the backside.
Depending on the situation the brackets on the front or on the
rear can be used. The unit must be hung on a refractory wall.


Finishing example

must be no hindrance to the radiant heat at the front of the unit.
For more information, see Paragraph 1.1 General regulations.
Adjustable mounting brackets
Cover
strip
Cover
strip
Type plate
Inner wall
refractory
materials
Do not
build on

Space
between
wall and

10mm
Support
refractory
material
Inner wall
refractory
materials
Refractory insulation
around concentric

Cavity
External wall
Concentric

100/150
Floor

Trimline 70 SLInstallation instructions 5
NOTICE
•Ensure the unit is not tightly enclosed to take expansion of
the unit into account.
•
above the unit. A windowsill for example. The convection
air is very hot.
Use
You are advised to read the user manual before use.

case of emergencies. This switch can also be used during

2.4 Installation
Flue gas connection
This unit has a rear outlet. A recess must be made in the

to the correct length and placed on the outlet of the unit.
9Concentric ue system.
Remove the bafe plate

at the top. Loosen these bolts and then tilt the plate and holder


restriction plate can be mounted in case of a longer pathway.
70mm restriction.
Connecting the gas
There is a separate removable panel at the front of the unit


There are break plates in the unit that can be removed,
depending on the position of the supply gas line.
Gas control system GV60 see Chapter 5 Technical data GV60.
Gas connection

Breakout plateBreakout plate
On/Off switch
Cable entryBreakout plate
for gas tube



Trimline 70 SLInstallation instructions 6
NOTICE
•Ensure that there is a gas valve in the gas circuit and that

•
Otherwise, the risk is that the burner base with technical
equipment cannot be removed from the unit.
Now the unit has been connected to the gas, a check can be
carried out. The check can be carried out without the glass
pane being in place. Check the following points:
•Ensure the pipe is clean before the unit is switched on.
•Venting the pipe.
• 


• 
burning.
•The blocks can be put in place in accordance with the
images shown in Chapter 4 Placing the ceramic wood set.
•If there is doubt about the supply pressure and burner, see
Chapter 11 Cleaning and maintenance.
• 
checked, the installation can be completed.
Replacing the batteries
There is a battery holder in the battery box with cover plate.
This includes 4 x AA batteries. When the batteries are fully
discharged, the cover plate can be disassembled and the
batteries replaced.
NOTICE

to fail.

held remote indicates when it is empty.


holder to the receiver. (See Chapter 5 Technical data GV60
Power cable

Trimline 70 SLInstallation instructions 7
3 INSTALLATION OF THE ADDITIONAL HIGH-GLOSS BLACK
GLASS WALLS OR STONE MOTIF WALLSET
NOTICE



3.1 Mounting instructions for the optional
high-gloss black glass set
4 INSTALLING THE CERAMIC WOOD SET
Place the glow material on the burner.
Place the ceramic blocks in sequence, such as shown in
images 1 through 8.
NOTICE
•No glow materials on the grid, see Figure 1 on the next
page. 1
•In Figure 3, the pins are located in the logs. 3
•Always ensure the pilot light remains free of any material.
Pin
Pin

1
5
2
6
3
7
4
8
Trimline 70 SLInstallation instructions 8
Pin Pin

Pilot Burner
G30-ZP2M
Receiver
B6R-R8(9)P…
Thermocurrent Cable SW
with ON / OFF Switch
G60-ZSKS(L)S…
Thermocurrent Cable TC
G60-ZKIRS…
8 Wire Cable
G6R-C…
Interrupter Block
G60-ZUS…
Ignition Cable
G60-ZKIS…
RESET Button
Main Burner
Combination Control
GV60…
Antenna
Battery
holder
A
B
C
D
E
C
E
Pilot Burner
G30-ZP2M
Receiver
B6R-R8(9)P…
Thermocurrent Cable SW
with ON / OFF Switch
G60-ZSKS(L)S…
Thermocurrent Cable TC
G60-ZKIRS…
8 Wire Cable
G6R-C…
Interrupter Block
G60-ZUS…
Ignition Cable
G60-ZKIS…
RESET Button
Main Burner
Combination Control
GV60…
Antenna
Battery
holder
D
A
B
C
D
E
B
A
D
C
Trimline 70 SLInstallation instructions 9
5 TECHNICAL DETAILS GV60
Gas control block type 
Automatic ignition control type 
Ignition Remote control and Piezo ignition
Gas connection  A B= Gas burner outlet C= Thermocouple connection
D E= Battery holder power supply cable
Unit category 
Pilot 
Combustion gas outlet and combustion air inlet Concentric: Ø100/Ø150mm
WARNING
Sealed parts must not be adjusted.
D
C
E
Adjustment screw burner
pressure
Main gas control knob
Inlet pressure
Outlet pressure Gas exhaust
Gas intake
Thermocouple
connection
Piezo connection
Adjustment screw
burner pilot light
Main adjustment
Pilot light
connection

Trimline 70 SLInstallation instructions 10
6 INSTRUCTIONS FOR THE MERTIK MAXITROL GV60
WARNING
Ensure the fuel supplied to the unit is clean and free from
particles and moisture.

present and/or is broken.

main gas pipe at the gas meter and to the gas control block
of the unit, clean and dry compressed air needs to have been
blown through it. Copper and aluminium pilot light pipes that
have been cut must be deburred and blown clean before they
are connected.
Heat, moisture and dust are a threat to all electronic
components
Protect the electronic gas control until all construction,
plastering and paintwork has been completed. If you cannot
avoid this work, then protect the control against dirt and

instance.
WARNING
Electronic components become permanently faulty when
they are exposed to temperatures higher than 60°C. Normal

the battery contents will damage the electronic switches



unnecessarily expensive.
Only install the gas control block and receiver as pre-
installed at the factory.
Remember that components may have to be replaced
or that repairs may have to be performed at a later date.

in a different way to how we have described in instructions.
Only insert the batteries after the receiver, gas control block
and pilot light set have been wired.
Premature connection to the power source can damage

Ensure the ignition cable is not near the antenna wire and that
they do not cross each other.
The high voltage released during ignition may damage

the unit becomes less responsive or totally unresponsive

NOTICE
•Do not tighten the contact breaker and the thermocouple
connection too tightly on the gas control block.
•

the connection to the magnetic coil below and/or the
insulation around the aluminium contact pin in the contact
breaker. This may cause the magnetic coil to not open
the gas supply to the pilot light and prevent the unit from
functioning.
Prevent leakage of ignition spark to parts of the installation
other than the ignition rod on the pilot light. Ensure the ignition
cable is not in contact with the body or other metal parts.
If a cable extension is used, ensure the connections have
additional silicone insulation.
The receiver and the control units on the gas control block


The oval disc on the gas control block should be turned to
ON position. The I/0 witch should be set to I. The ignition
cable should be connected to the SPARK connection point on
the receiver box.

transmitter. The manual transmitter operates best at a distance

occurs via shortwave radio signals, it is recommended that you

unit, in a place where the user wishes to experience a pleasant
temperature. Do not place the manual transmitter in direct
sunlight or other warm locations. The thermostat measures

the gas unit.
NOTICE
•Sealed parts must not be adjusted, to do so would void

•A waiting time of 5 minutes between each start attempt
must be observed.