Trio MC206X Instruction Manual

(Please refer to the Motion Coordinator Technical Reference Manual for Full Details)
MOTION COORDINATOR
MC206X
Quick Connection Guide
5 Way Connector
Power /CANbus
I/O Connector 1
Analogue In / Inputs 0-7
I/O Connector 2
24V Power / I/O 8-15
I/O Connector 3
WDOG / Ref Encoder /
Analogue Outputs
Axes 0-3
Encoder Inputs /
StepperOutputs
USB
Serial A
Serial B

SERIAL
CONNECTIONS
This is a 5 way 3.81mm pitch connector. The
connector is used both to provide the 24 Volt
power to the MC206X and provide connections
for I/O expansion via Trio’s P316 and P325 CAN
I/O expanders. A 24V dc, Class 2 transformer or
power source must be provided as this powers
the unit.
This 24 Volt input is internally isolated from the
I/O 24 Volts and the +/-10V voltage outputs.
The 24V (V+) and 0V (V-) MUST be connected
as they power the MC206X. The Shield MUST
also be connected to ground as it provides
the EMC screen for the Motion Coordinator.
The CAN connections are optional.
Pin Function Note
1Internal 5V
2Internal 0V
3RS232 Transmit
4RS232 0V Serial Port #0
5RS232 Receive
6+5V output
7 Externally buffered output (TTL) For f bre-optic
adaptor.
8 Externally buffered input (TTL)
Note: Port 0 is the default programming port for connection to the PC running Motion
Perfect.
5-WAY
CONNECTOR
Serial Connector A
1
2
3
4
6
7
58
V+ SHIELD
CAN-L CAN-H
V-

SERIAL
CONNECTIONS
1
2
3
4
6
7
58
Pin Function Note
1 RS485 Data In A Rx+ Serial Port #2
2 RS485 Data In B Rx-
3RS232 Transmit
4 RS232 0V / RS485 0V Serial Port #1
5RS232 Receive
6Internal 5v
7 RS485 Data Out Z Tx- Serial Port #2
8 RS485 Data Out Y Tx+
Serial Connector B
I/O CONNECTOR 1
I/O 0v
Analog Input 0-10v
Input 0 / Registration Axis 0
Input 1 / Registration Axis 1
Input 2 / Registration Axis 2

Input 3 / Registration Axis 3
Input 4 / Registration Axis 4
Input 5
Input 6
Input 7
I/O Connector 1
Analog In / Inputs 0-7
Optical
Input
Signal
0V Pin
Input Pin
6k8

I/O CONNECTOR 2
I/O CONNECTOR 3
I/O 0v
I/O 24v
Input / Output Channel 8
Input / Output Channel 9
Input / Output Channel
10
Input / Output Channel 11
Input / Output Channel 12
Input / Output Channel 13
Input / Output Channel 14
Input / Output Channel 15
I/O Connector 2
24v Power / I/O 8-15
I/O Connector 3
WDOG / Ref. Enc. / Analogue Outputs
Reference Encoder (Axis 4) 0v
Reference Encoder (Axis 4) A
Reference Encoder (Axis 4) /A
Reference Encoder (Axis 4) /B Reference Encoder (Axis 4) Z
Reference Encoder (Axis 4) /Z
Analogue Outputs 0v (Axes 0-3)
Analogue Output - Axis 0
Analogue Output - Axis 1
Analogue Output - Axis 2
Analogue Output - Axis 3
Reference Encoder (Axis 4) B
Amplifier Enable Relay
(Watchdog)
Optical
Output
Control
Signal
Optical
Input
Signal
24V Pin
0V Pin
Protected
Switch
Input / Output Pin
6k8

An internal relay is used to enable external amplif ers when the
controller has powered up correctly and the system and application
software are ready. The amplif er enable is a single pole solid state
relay with a normally open “contact”. The enable relay contact will
be open circuit if there is no power on the controller OR a following
error exists on a servo axis OR the user program sets it open with
the WDOG=OFF command.
ALL STEPPER AND SERVO AMPLIFIERS MUST BE INHIBITED WHEN
THE AMPLIFIER ENABLE OUTPUT IS OPEN CIRCUIT
ANALOGUE INPUT AIN0: 0 TO 10V
ANALOGUE OUTPUTS AOUT 0 TO AOUT 4
Output: +/-10V at 5mA
Output impedance: 100 Ohms.
Common 0V return. Isolated from I/O
& Encoders.
AMPLIFIER
ENABLE
(WATCHDOG)
RELAY OUTPUT
Amplif er
Enable 1
Amplif er
Enable 2
V+
V-
Trio Controller Servo Amplif er
To other axis enables
24v 0v 0v
Enable
VIN +
VIN-

STEPPER
OUTPUTS /
ENCODER INPUTS
* Current limit is 150mA total, shared between all outputs (including
daughter board if f tted).
Pin Servo Axis Stepper Axis
1 Enc. A Step +
2 Enc. /A Step -
3 Enc. B Direction +
4 Enc. /B Direction -
50V 0V
6 Enc. Z Boost +
7 Enc. /Z Boost -
85V* 5V*
9 Not Connected Not Connected
1
2
A
STEP
3
4
B
DIRECTION
6
7
Z
BOOST / ENABLE
5
0V
85v
9
NC
Current Limit
5 4 3 2 1
9 8 7 6
5 4 3 2 1
9 8 7 6
5 4 3 2 1
9 8 7 6
5 4 3 2 1
9 8 7 6

Ensure that:
1. The shield pin is grounded as close to
the MC206X as possible.
2. 0V, V- and E- connections are NOT used
for terminating screens.
3. Pin 5 of Encoder/Stepper plug is
connected to 0V on drive.
4. Encoder cable screen is clamped to 9
way D shell.
5. MC206X 24V supply has common 0V with
the drive(s)
When wiring MC206X Stepper outputs to
a differential input stepper drive, use the
0V and shield connections shown for the
encoder. The stepper drive must have its
common 0V connected to the MC206X 24V
return. (24V -)
Follow the wiring instructions for the daughter board that is
installed. In addition, because the daughter board front panel is
f tted within the MC206X plastic case, a separate shield ground wire
should be connected to all screened cables. This includes all cables
terminated with a D-type multi-pin connector.
GROUNDING AND
SHIELDING
USE OF
DAUGHTER
BOARD
* Encoder input 0V MUST be connected to pin 5

quick start v1.4-January 2009
Good quality screened cables should be used for the serial ports and for the USB link. The serial
ports, USB port and CANbus port are not galvanically isolated, therefore the 0V return MUST be
connected to all peripheral devices. In addition, bond together the 0V (24V return) terminals of
all system components so as to minimise current f owing in the serial cables.
Trio Motion Technology Ltd.
Shannon Way, Tewkesbury,
Glos. GL20 8ND. UK
Tel: + 44 1684 292333
Fax: [phone]
Email: [e-mail]
Website: www.triomotion.com
Trio Motion Technology LLC
1000 Gamma Drive, Suite 206,
Pittsburgh PA 15238, USA
Tel: [phone]
Fax: [phone]
Email: enova[email protected]
Website: www.triomotion.com
Trio Shanghai
Tompson Centre
118 Zhang Yang Road, B1701,
Pudong New Area, Shanghai,
200122, China
Tel/Fax: [phone]
HP: [phone]
Email: [e-mail]
Website: www.triomotion.com
LED ERROR CODES OK STATUS No power or critical fault
Normal operation
Enable relay open
Enable relay energised
Error in motion system (f ashing)
OK STATUS
OK STATUS
OK STATUS
OK ST ATUS