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Trojan GC2 User manual

QUICK START GUIDE
TROJAN®GC2 48V LITHIUM-ION BATTERY
·Trojan®GC2 48V Lithium-Ion Battery
·Terminal Hardware
·Quick Start Guide
Less maintenance Long lasting Optimized for your golf vehicle
WHAT’S IN THE BOX
TOOLS NEEDED
Eye protection
& gloves
Insulated
torque wrench
CablesLifting Strap
(recommended)
13mm socket Voltmeter
(optional)
BATTERY INTERFACE
A
B C D
E
FF
A. Status Button
B. Negative Terminal (M8 size)
C. Battery Status Indicators (SoC)
D. Positive Terminal (M8 size)
E. Communications Port I/II
F. Lifting Brackets
INSTALLATION (Cont.)
Cable Sizing:
Battery cables should be sized to handle the
expected load. Refer to Trojan®GC2 48V Lithium-Ion
User’s Guide for the maximum amperage based
on the cable gauge size.
Parallel Connection:
System Voltage: 48V
System Capacity: 60Ah
System Voltage: 48V
System Capacity: 90Ah
Do NOT install
batteries in re-
verse polarity.
This may per-
manently
damage the bat-
tery.
Do NOT install
batteries in
Series. This may
permanently
damage the bat-
tery.
SAFETY
·Turn batteries off during installation.
·Wear proper personal protective
equipment (eye protection and gloves).
·Use insulated tools.
·Do not wear jewelry or other metallic
objects when handling batteries.
·Keep sparks and flames away from
batteries. This includes sources of
static electricity.
·Use battery lifting strap
·Use cables of appropriate length and gauge.
(See Trojan®GC2 48V Lithium-Ion
User’s Guide for specific cable sizes)
·Ensure the charger is set as recommended.
(See Trojan®GC2 48V Lithium-Ion User’s
Guide for charger recommendations)
·Prior to connecting, make sure the charger
is off or disconnected.
·Do not attempt to open the battery case.
·Review product warning labels and
Trojan®GC2 48V Lithium-Ion User’s Guide
For more detailed installation instructions,
refer to Trojan®GC2 48V Lithium-Ion User’s Guide
INSTALLATION
·Use a lifting strap to attach to
lifting brackets on battery for
easy handling.
·Place GC2 48V Lithium-Ion in
golf vehicle battery compartment.
·Remove protective terminal
caps before installing.
INSTALLATION
Cable Connections:
·Tighten all cable connections to the proper
specification to make sure there is good contact
with the terminals. Over-tightening can result in
terminal breakage.
Terminal Torque:
·80-90 in-lbs (9-10 Nm)
Orientation:
·Batteries should only be installed in a vertical
orientation with the terminals pointing up.
TOP
INSTALLATION (Cont.)
TECHNICAL SUPPORT
Call Trojan Battery Technical Support:
United States and Canada: 800-423-6569, dial ext. 3045
International: +1-562-236-3045
Email: technical@trojanbattery.com
On the web: trojanbattery.com/tech-support/
For more details, please refer to Trojan®GC2 48V Lithium-Ion
User’s Guide, available at: trojanbattery.com
Product Registration: www.trojanbattery.com/lithium-ion/registration
©2021 Trojan Battery Company, LLC. All rights reserved. Trojan Battery Company is not liable
for damages that may result from any information provided in or omitted from this publication,
under any circumstances. Trojan Battery Company reserves the right to make adjustments to
this publication at any time, without notice or obligation. Please check the Trojan Battery
website (www.trojanbattery.com) for the most up-to-date information.
Before using the battery, fully charge the battery with the recommended charger.
GETTING STARTED
·Turning Off: Press and hold the
Status Button. All LEDs will turn
on, then successively turn off
from right to left. Once all LEDs
are off, wait another 1-2 seconds,
then release the Status Button.
·Turning On: Press and hold
the Status Button. LEDs will
successively turn on from left to
right. Once all LEDs are on,
wait another 1-2 seconds and
release the Status Button.
·Power On/Off: The Status
Button is located next to the
LED indicators.
STATE OF CHARGE INDICATOR GUIDE
LED COLOR INDICATION BATTERY CONDITION INDICATOR VISUAL
4 Blue LEDs 76% - 100% Capacity Remaining
3 Blue LEDs 51% - 75% Capacity Remaining
2 Blue LEDs 26% - 50% Capacity Remaining
1 Blue LED 0% - 25% Capacity Remaining
Red LED Active Alarm / Fault Condition in the battery
Green LED Normal Operation
TROJAN TRUST
·Over 200 years of combined
engineering expertise.
·Full range of advanced Deep-Cycle
Flooded, AGM, Gel, and Li-Ion batteries.
·Quality components for reliability
and performance.
·Industry-leading return on investment
and low cost of ownership.
·Outstanding technical
and customer service.
·Trojan’s battery testing procedures
adhere to both BCI and IEC test
standards.
·Global – sold in over
120 countries.

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