Trojan SINGLE-POINT WATERING KIT Series User manual

SINGLE-POINT
WATERING KIT USER’S GUIDE

CONTENTS
1 SAFETY INSTRUCTIONS AND WARNINGS . . . . . . . . . . . . . . . . . 3
2 GENERAL SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . 3
3 KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 BEFORE INSTALLING YOUR SINGLE-POINT WATERING KIT . . . . . . 6
5 SINGLE-POINT WATERING KIT INSTALLATION . . . . . . . . . . . . . . 7
6 BEFORE WATERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 WATERING PROCEDURE WITH SINGLE-POINT WATERING KIT. . . . 10
8 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Thank you for choosing Trojan Battery products. This manual provides detailed
instructions for safely installing, operating and maintaining the Single-Point Watering Kit.
Thoroughly review this document before installing or using the Single-Point Watering Kit.

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SINGLE-POINT WATERING KIT 3
1 SAFETY INSTRUCTIONS AND WARNINGS
Please read and comply with all of the following safety instructions and warnings prior to installing,
operating and maintaining the Single-Point Watering Kit. Failure to comply with these instructions may
result in serious personal injury, death and/or property damage.
DANGER! - EXPLOSIVE GASES
îBatteries can generate explosive gases! Do not smoke in the vicinity of any batteries.
îKeep sparks and flames away from the batteries, vehicle and service area.
îVentilate when charging batteries or operating a vehicle in an enclosed space.
îWear a full-face shield and rubber gloves when working on or near batteries.
DANGER! - POISON / ACID
îLead-acid batteries contain acid, which is a poison and can cause severe burns!
îDo not transport, store, handle or operate batteries except in an upright position.
îWear a full-face shield and rubber gloves when working on or near batteries.
îIn the event of an acid spill, avoid contact with skin, eyes, or clothing.
îAntidotes:
- External: Flush with water. Call a physician immediately.
- Internal: Drink large quantities of milk or water. Follow with milk of magnesia or
vegetable oil. Call a physician immediately.
- Eyes: Flush with water for 15 minutes. Call a physician immediately.
DANGER! - RISK OF ELECTRIC SHOCK
îThe energy stored in batteries can cause electric shock resulting in serious bodily injury
or death, even at low voltages.
îUse insulated tools when working near batteries or electrical connections.
îUse extreme caution to avoid shorting of components or wiring.
îDo not wear metal jewelry such as rings, watches, chains, etc., when servicing the vehicle,
watering system, battery or battery charger.
îEnsure that the work area is dry when servicing the vehicle, watering system, battery or
battery charger.

TROJAN BATTERY
4
2 GENERAL SAFETY WARNINGS
îFollow the procedures exactly as stated in these instructions, and heed all danger and warning statements
in these instructions, as well as those on the vehicle, battery, watering system, and battery charger.
îOnly trained technicians should service or repair the Single-Point Watering Kit. The instructions in this
manual must be followed when installing, operating and maintaining the Single-Point Watering Kit and/or
related water supply.
îPrior to servicing any vehicle or leaving any vehicle unattended, turn the key switch OFF, remove the key,
and set the parking brake.
îMoving parts! Do not attempt to service any vehicle while it is running.
îDo not wear loose clothing when servicing any vehicle, battery, watering system or battery charger.
îHot! Do not attempt to service hot engine, exhaust system, or motor. Failure to heed this warning could
result in severe burns.
îIf wires are removed or replaced, make sure wiring and wire harness are properly routed and secured.
îWear safety glasses or other approved eye protection when installing or servicing any part of the
Single-Point Watering Kit.
3 KIT CONTENTS
Hand Pump Assembly
Red End Caps
Supply Tube Assembly
Tubing
Industrial Replacement
Vents with Valves
Spanner Tool - *only in Solar Industrial Kits
The Single-Point Watering Kit for the Solar Premium and Signature line contains similar contents to those
shown above with the exception of the Replacement Vents with Valves which will be yellow in color, and
shorter in length, as shown in the image to the left. In addition, the Solar Premium and Signature
Kits, do not include the Spanner Tool.
Solar Premium (including L16RE-2V) and Signature* SPWK Contents
*Signature pertains to the Signature line and the Solar Signature line.

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SINGLE-POINT WATERING KIT 5
SOLAR INDUSTRIAL LINE SINGLE POINT WATERING KITS
IND - 12V KIT CONTENTS IND - 24V KIT CONTENTS IND - 48V KIT CONTENTS
DESCRIPTION QTY DESCRIPTION QTY DESCRIPTION QTY
Solar Industrial Vent with Valves - White 6Solar Industrial Vent with Valves - White 12 Solar Industrial Vent with Valves - White 24
Supply Tube Assembly 1Supply Tube Assembly 1Supply Tube Assembly 1
Tubing (6 ft.) 1 Tubing (12 ft.) 1 Tubing (24 ft.) 1
Red End Cap, 9-Pack 1 Red End Cap, 9-Pack 2 Red End Cap, 9-Pack 4
Spanner Tool 1Spanner Tool 1Spanner Tool 1
Installation Instructions 1 Installation Instructions 1 Installation Instructions 1
Hand Pump Assembly 1Hand Pump Assembly 1Hand Pump Assembly 1
SOLAR PREMIUM & SIGNATURE LINE SINGLE POINT WATERING KITS
SOLAR PREM/SIG - 12V KIT CONTENTS SOLAR PREM/SIG - 24V KIT CONTENTS SOLAR PREM/SIG - 48V KIT CONTENTS
DESCRIPTION QTY DESCRIPTION QTY DESCRIPTION QTY
Solar Prem/Sig Vents with Valves -
Yellow
6Solar Prem/Sig Vents with Valves -
Yellow
12 Solar Prem/Sig Vents with Valves - Yellow 24
Tubing (3 ft.) 1 Tubing (3 ft.) 1 Tubing (7 ft.) 1
Supply Tube Assembly 1Supply Tube Assembly 1Supply Tube Assembly 1
Red End Cap, 9-Pack 1 Red End Cap, 9-Pack 2 Red End Cap, 9-Pack 4
Installation Instructions 1 Installation Instructions 1 Installation Instructions 1
Hand Pump Assembly 1Hand Pump Assembly 1Hand Pump Assembly 1
SPRE 02 1255* SINGLE POINT WATERING KITS
SPRE 02 1255 - 12V KIT CONTENTS SPRE 02 1255 - 24V KIT CONTENTS SPRE 02 1255 - 48V KIT CONTENTS
DESCRIPTION QTY DESCRIPTION QTY DESCRIPTION QTY
Prem/Sig Vents with Valves - Yellow 18 Prem/Sig Vents with Valves - Yellow 36 Prem/Sig Vents with Valves - Yellow 72
Tubing (6 ft.) 1 Tubing (12 ft.) 1 Tubing (24 ft.) 1
Supply Tube Assembly 1Supply Tube Assembly 2Supply Tube Assembly 3
Red End Cap, 9-Pack 3 Red End Cap, 9-Pack 5 Red End Cap, 9-Pack 9
Installation Instructions 1Installation Instructions 1Installation Instructions 1
Hand Pump Assembly 1Hand Pump Assembly 1Hand Pump Assembly 1
The Single-Point Watering Kit comes in three configurations: 12V, 24V and 48V. The kits are designed for single
string installations with Trojan Solar Industrial, Solar Premium, Solar Signature and Signature Line flooded batteries.
For installations with multiple strings in parallel, simply order multiple kits at the required system voltage.
There are a total of nine different kits that are available for purchase. Three kits are designed for the Trojan Solar
Industrial Line, three kits are designed for the Trojan Premium / Signature line and three kits are designed for the
Trojan Solar Premium model SPRE 02 1255. The Industrial Line watering kit and the Premium and Signature Line
watering kits use different sized vent caps.
Vent caps for the Solar Industrial line will not work with the Premium and Signature line
batteries and vice versa.
The Single-Point Watering Kits shown are compatible with all Trojan Industrial, Premium,and Signature Line flooded batteries except models 24TMX,
27TMX, 27TMH and 30XHS. *Transitioned to SPRE 02 1255 from L16RE-2V.