Trotec SP3000 User manual

www.troteclaser.com
SP3000
Operation Manual
BA 8034_2.4_EN (12/2016)
ENGLISH

2 / 87 BA 8034_2.4_EN (12/2016)
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Trotec Laser GmbH
Linzer Straße 156
A –4600 Wels
AUSTRIA
Trotec Laser GmbH
Freilingerstraße 99
A –4614 Marchtrenk
AUSTRIA
Tel.: [phone]
[email protected]
www.troteclaser.com
Translated manual
Technical
Changes
Technical specifications are subject to change without notice.
Trotec Laser GmbH reserves the right to improve or modify any of the
products without prior notice.
Copyright
This documentation with all illustrations is intellectual property of
Trotec Laser GmbH. The entire documentation is given to the user for
personal use only. Reproduction, translation or any distribution to third parties
is not permitted without the prior consent of Trotec Laser GmbH. Any breach
of law will be prosecuted.

SP3000
Content
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CONTENT
1General .............................................................................................................................................. 6
1.1 Information about this manual .................................................................................................... 6
1.1.1 Storage of the manual...................................................................................................... 6
1.1.2 Complementary documentation ....................................................................................... 6
1.2 Explanation of symbols............................................................................................................... 7
1.3Liability and warranty.................................................................................................................. 8
1.4 Scope of delivery (standard configuration)................................................................................. 9
1.5 Type plate................................................................................................................................. 10
2Safety............................................................................................................................................... 11
2.1 Safety principles ....................................................................................................................... 11
2.1.1 Intended use................................................................................................................... 11
2.1.2 Improper use .................................................................................................................. 11
2.1.3 Machine modification...................................................................................................... 12
2.1.4 Operating modes............................................................................................................ 12
2.1.6 Applicable safety regulations.......................................................................................... 13
2.2 Laser safety .............................................................................................................................. 14
2.2.1 Laser classification......................................................................................................... 14
2.2.2 Laser and working area.................................................................................................. 16
2.3 Area of responsibility ................................................................................................................ 17
2.3.1 Responsibilities of the operator...................................................................................... 17
2.3.2 Responsibilities of the operating personnel ................................................................... 18
2.4 Operating and service personnel requirements ....................................................................... 19
2.5 Warning and information labels................................................................................................ 20
2.6 Safety devices .......................................................................................................................... 22
2.6.1 Overview......................................................................................................................... 22
2.6.2 Main switch..................................................................................................................... 23
2.6.3 Key switch ...................................................................................................................... 23
2.6.4 Emergency stop button .................................................................................................. 23
2.6.5 Casing elements, side panel and covers ....................................................................... 23
2.6.6 Warning lamp ................................................................................................................. 23
2.6.7 Bumper and micro switch............................................................................................... 24
2.6.8 Light curtain.................................................................................................................... 24
2.6.9 Laser deflector shield and hall sensor............................................................................ 24
2.6.10Light sensor and reflector............................................................................................... 24
2.6.11In case of safety device malfunction .............................................................................. 24
2.7 In case of an emergency .......................................................................................................... 25
2.7.1 In case of malfunction .................................................................................................... 25
2.7.2 In case of accident, First Aid .......................................................................................... 25
2.8 Specific hazards ....................................................................................................................... 26
2.8.1 Fire hazard ..................................................................................................................... 26
2.8.2 Gases, fumes and dust .................................................................................................. 26
2.8.3 Reflecting material.......................................................................................................... 27
2.8.4 Optical components........................................................................................................ 28
3EC Declaration of Conformity ....................................................................................................... 30
4Technical Data................................................................................................................................ 31

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4.1 Data sheet ................................................................................................................................ 31
4.2 Dimensions and weight............................................................................................................. 34
4.2.1 Machine dimensions and weight .................................................................................... 34
4.2.2 Operation panel exterior dimension ............................................................................... 36
4.2.3 Travelling exhaust exterior dimensions.......................................................................... 37
4.2.4 Exhaust with sound-insolating enclosure (optional)....................................................... 38
4.3 Materials ................................................................................................................................... 39
5Machine overview........................................................................................................................... 41
5.1 General overview...................................................................................................................... 41
5.2 Operating elements .................................................................................................................. 42
5.2.1 Operating elements overview......................................................................................... 42
5.2.2 Operation panel.............................................................................................................. 43
5.2.3 Compressed air display.................................................................................................. 47
5.2.4 Compressed air regulator............................................................................................... 47
5.2.5 Key switch ...................................................................................................................... 47
5.2.6 Emergency stop button .................................................................................................. 47
5.2.7 Exhaust segment button................................................................................................. 48
5.2.8 Max. compressed air / control lamp ............................................................................... 48
5.3 Tables (multifunctional table concept)...................................................................................... 49
5.3.1 Cutting tables.................................................................................................................. 49
5.4 Lenses ...................................................................................................................................... 51
5.5 Nozzles..................................................................................................................................... 51
6Transport, unloading and packaging........................................................................................... 52
6.1 Safety notes.............................................................................................................................. 52
6.2 Delivery state............................................................................................................................ 52
6.3 Temperature and humidity........................................................................................................ 53
6.4 Required tools for unloading and transport .............................................................................. 53
6.5 Relocation of the machine........................................................................................................ 53
7Setup and installation.................................................................................................................... 54
7.1 Safety notes.............................................................................................................................. 54
7.2 Operating environment............................................................................................................. 55
7.2.1 Temperature and humidity ............................................................................................. 55
7.2.2 Subsoil conditions .......................................................................................................... 55
7.2.3 Environmental conditions ............................................................................................... 55
7.3 Setup and installation ............................................................................................................... 55
7.4 Connections.............................................................................................................................. 56
7.4.1 Connecting the mains..................................................................................................... 56
7.4.2 Operating console connection........................................................................................ 56
7.4.3 Connecting a Trotec exhaust system............................................................................. 56
7.4.4 Connecting a Trotec cooling system.............................................................................. 56
8Operation......................................................................................................................................... 57
8.1 Before operation ....................................................................................................................... 57
8.2 Software.................................................................................................................................... 57
8.3 Power ON/OFF......................................................................................................................... 58
8.3.1 Power ON....................................................................................................................... 58
8.3.2 Power OFF..................................................................................................................... 60
8.4 Lens placement ........................................................................................................................ 61

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8.5 Table placement....................................................................................................................... 62
8.6 Focusing methods .................................................................................................................... 63
8.6.1 Overview......................................................................................................................... 63
8.6.2 Focus tool....................................................................................................................... 64
8.6.3 Software focus................................................................................................................ 65
8.6.4 Sonar Technology™....................................................................................................... 66
9Maintenance.................................................................................................................................... 67
9.1 Safety notes.............................................................................................................................. 67
9.2 Maintenance schedule.............................................................................................................. 68
9.3 Cleaning the machine............................................................................................................... 69
9.4 Cleaning the optics ................................................................................................................... 70
9.4.1 Lens design.................................................................................................................... 70
9.4.2 Cleaning the lens............................................................................................................ 70
9.4.3 Cleaning the laser deflector shield and nozzle............................................................... 73
9.4.4 Cleaning the protective glas........................................................................................... 73
9.5 Cleaning the head exhaust....................................................................................................... 77
9.6 Cleaning the vent slots of the table exhaust............................................................................. 77
9.7 Cleaning the ultrasonic sensor (Option Sonar Technology™) ................................................. 77
10 Troubleshooting............................................................................................................................. 78
10.1Errors, cause and resolutions................................................................................................... 78
11 Contact details................................................................................................................................ 81
11.1Technical Support..................................................................................................................... 81
11.2Local Offices / Sales................................................................................................................. 81
11.3Technical Documentation......................................................................................................... 81
12 Disassembly.................................................................................................................................... 82
13 Disposal........................................................................................................................................... 82
14 Appendix ......................................................................................................................................... 83
14.1Acceptance form....................................................................................................................... 83
14.2Training verification form .......................................................................................................... 84
14.3Response form ......................................................................................................................... 85
14.4How to create a service file....................................................................................................... 86

SP3000
General
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1 General
1.1 Information about this manual
PLEASE READ THIS MANUAL CAREFULLY BEFORE USE
KEEP THE MANUAL FOR FURTHER CONSULTATION
This manual describes how to operate the machine properly and safely. Be sure to follow the safety
instructions given here, as well as any local accident prevention regulations and general safety
regulations applicable to the field of usage.
Before beginning any work on the machine, ensure that the manual, in particular the chapter entitled
“Safety Information” and the respective safety guidelines, has been read in its entirety and fully
understood.
1.1.1 Storage of the manual
This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the
machine and be accessible at all times.
1.1.2 Complementary documentation
Complementary documentation can be found on the supplied DVD.
Software Operation Manual
Trotec JobControl®
JobControl_Operationmanual_x.x.x_Vx.x
Pre-installation Guide
SP3000_Preinstallation Guide_EN

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1.2 Explanation of symbols
Important technical safety notes and instructions in this manual are marked with symbols. These
instructions for workplace safety must be complies with and followed. Here special attention must be
paid in order to avoid accidents, injury to persons or material damage.
DANGER
This symbol indicates information noncompliance wherewith result in death or serious
injury.
WARNING
This symbol indicates information noncompliance wherewith may result in death or
serious injury.
WARNING
This symbol warns of potentially dangerous situations related to electric voltage. Failure to
observe the safety instructions leads to risk of serious injury or death. Care is to be taken
in particular during maintenance and repair work.
WARNING
This symbol warns of potentially dangerous situations related to the laser beam. Failure to
observe the safety instructions leads to risk of serious injury.
Material damage
This symbol indicates information noncompliance wherewith may lead to material
damage, functional failures and/or machine breakdown.
Info
This symbol marks tips and information which are to be observed to ensure efficient and
failure-free operation of the machine.

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General
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1.3 Liability and warranty
Warranty periods specified in the manufacturers "warranty terms and conditions" shall be binding for
the buyer. If no warranty periods are specified, the general terms and conditions of sale, delivery and
payment apply.
All information, illustrations, tables, specifications and diagrams contained in this operation manual
have been carefully compiled according to the current state of technology. No liability is accepted with
regard to errors, missing information and any resulting damage or consequential loss.
Strict compliance with the safety procedures described in this operation manual and extreme caution
when using the equipment are essential for avoiding and reducing the possibility of personal injury or
damage to the equipment. The manufacturer shall not be liable for any damage and or faults resulting
from non-observance of instructions in this manual.
Non-observance of the operation, maintenance and service instructions described within this manual
absolves Trotec from any liability in case of a defect.
Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of
non-original parts and accessories.
Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property
damage, of an indirect or specific nature, consequential loss, loss of commercial profits, interruption to
business, or loss of commercial information resulting from use of the equipment described in this
manual.
Any software forming part of this equipment may be used only for the purposes for which it was
supplied by Trotec Laser GmbH. It is strictly prohibited to make any alterations, to prepare
translations, decompile or disassemble the software.
Trotec Laser GmbH reserves the right to update any of the information, illustrations, tables,
specifications and diagrams contained in this operation manual with regard to technical developments
at any time without notice.

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General
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1.4 Scope of delivery (standard configuration)
1. Laser machine
2. Travelling exhaust
3. Operator console
4. Dell Tower PC for the operator console (according to order)
5. DVD (with laser software, printer driver and operation manuals)
6. Focusing tool(s) (according to lens order)
7. Cleaning kit for optics
8. Nozzles (2 pcs.: ø3 and ø7)
9. Lens: 2.5”(standard) and 3.75”, 5.0" (or according to order)
10. Multifunctional table concept (according to order)
11. Allen key kit
12. Open-end wrench
13. Power cord 5 meter (according to order)
14. USB computer connection cable
15. RS232 cable (according to order)
16. Exhaust connection cable (according to order)
17. Exhaust (according to order)
18. Cooling system (according to order)
19. Compressed air connection "Eurokupplung" (one hand universal quick lock coupling)
The actual scope of delivery may be different, depending on the special model, additional order
options or newest technical changes.

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General
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1.5 Type plate
The type plate with the CE mark is located close to the main switch on the right hand side of the
machine.
Enter the serial number, model and year of manufacture into your manual and always refer to them
when contacting our representative or service office for enquiries, troubleshooting or ordering of
replacement parts.
Serial number: _____________________________
Model: ___________________________________
Year of manufacture: ________________________