Troxler EGauge Combo 4540 User manual

Manual of Operation and Instruction
EGauge™ Combo
Model 4540
Soil & Asphalt Density Gauge
Troxler Electronic Laboratories, Inc.
3008 Cornwallis Rd. •P.O. Box 12057
Research Triangle Park, NC 27709
Phone: 1.877.TROXLER
Outside the USA: +1.919.549.8661
Fax: [phone]
www.troxlerlabs.com

ii
Troxler products are protected by U.S. and foreign Patents
Copyright ©2020-2022
Troxler Electronic Laboratories, Inc.
All Rights Reserved
No part of this manual may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including
photocopying, recording, or information storage and retrieval
systems, for any purpose without the express written
permission of Troxler Electronic Laboratories, Inc.
Magnalube-G is a registered trademark of Magnalube, Inc.
BindOff is a registered trademark of Chemical Solutions, Inc.
PN 128991
Doc UM-4540
May 2022
Edition 1.5

Model 4540
iii
SAFETY ALERT SYMBOL
The Safety Alert Symbol shall appear within this manual. Wherever it
appears in this manual or on safety signs affixed to the machine, this is
to make all aware of the potential for personal injury and to be
cautious when these images are present.
Always observe all WARNING, CAUTION, and NOTE recommendations
listed within this manual before operating the machine.

iv
TROXLER SERVICE CENTERS
Troxler Corporate Headquarters (North Carolina)
3008 E. Cornwallis Road
Research Triangle Park, NC 27709
1-877-TROXLER (1-877-876-9537)
[phone]
www.troxlerlabs.com
Technical Support
1-877-TROXLER (1-877-876-9537)
[phone]
[e-mail]
Minnesota
9835 13th Avenue North
Plymouth, MN 55441
1-763-600-6540
[e-mail]
California (Northern)
11300 Sanders Drive, Ste. 7
Rancho Cordova, CA 95742
1-916-631-0234
[e-mail]
Louisiana
12180 Greenwell Springs Road
Baton Rouge, LA 70814
1-225-218-4703
[e-mail]
California (Southern)
701 South Gifford Avenue, Ste. 101
San Bernardino, CA 92408
1-909-890-1069
[e-mail]
Texas (Dallas Area)
2016 E. Randol Mill Road, Ste. 406
Arlington, TX 76011
1-817-275-0571
[e-mail]
Florida (Orlando)
531 Holts Lake Court
Orlando, FL 32703
1-407-681-4221
[e-mail]
Texas (Houston Area)
25000 Central Parkway, Ste. L
Houston, TX 77092
1-832-519-9343
[e-mail]
Florida (Fort Myers)
1681 Benchmark Avenue, Ste. 100
Fort Myers, FL 33905
1-239-215-1146
[e-mail]
Illinois
1430 Brook Drive
Downers Grove, IL 60515
1-630-261-9304
[e-mail]
Troxler Electronic Technologies
Zhangjiagang (ZJG)
West No. 1
North 2nd Ring
Jiangsu, China 615200
Troxler Europe & Service Center
Troxler Electronics GmbH
Waldstrasse 4, D. 82239 Alling nr.
Munich, Germany
Phone: ++ 49.8141.71063
Fax: ++49.8141.80731
[e-mail]
Ohio
6969 Worthington Galena Rd, Suite C,
Columbus, OH 43085
[e-mail]
NOTE
To locate an independent, Troxler-authorized service partner near you,
call 1-877-TROXLER.

Model 4540
v
ABOUT THIS MANUAL
The Model 4540 Manual of Operation and Instruction provides
detailed information about this gauge. The manual includes
product safety information, as well as instructions for the
proper installation and use of the Model 4540 gauge.
This manual is organized as follows:
Chapter 1, Introduction –Provides information on the safe use
of the gauge; a brief overview of the unit and its features; a list
of parts and accessories; and instructions for unpacking and
inspection.
Chapter 2, Theory of Operation –Provides a brief description
of how the gauge’s operations work in relation to their sources.
Chapter 3, Gauge Setup –Describes the keypad and provides
instructions for setting up, starting, and operating the gauge.
Chapter 4, Using the Gauge –Describes taking a standard
count, preparing the test site, and taking measurements.
Chapter 5, Setup Menu –Describes the options available from
the Setup menu.
Chapter 6, Target Menu –Describes the options available from
the Target menu.
Chapter 7, Calibration Offsets –Provides procedures for
taking density, moisture, and trench offsets.
Chapter 8, Project Data –Describes the options available from
the Project menu.
Chapter 9, Extended Menu –Describes the options available
from the Extended menu.

vi
Appendix A, Maintenance & Troubleshooting –Provides
maintenance and service information, as well as instructions for
basic troubleshooting.
Appendix B, Specifications –Contains mechanical, electrical,
and environmental performance specifications.
Appendix C, Transporting and Shipping –Provides
information about shipping requirements for the United States
and Canada.
Appendix D, Radiation Safety & Theory –Provides a radiation
primer, regulatory requirements, and gauge safety precautions.
Appendix E, Unit Conversion –Provides conversions for
measurement and radiological units.
Appendix F, Standard Count Log –Use this form to record
your standard count readings.
Appendix G, Global Positioning System (GPS) –Describes the
accuracy of the optional GPS feature.

Model 4540
vii
HOW TO USE THIS MANUAL
Congratulations on the purchase of the Troxler Model 4540
EGauge Combo.
The Model 4540 Manual of Operation and Instruction contains
information on how the Model 4540 operates and provides
directions on the use of this gauge. Site selection, basic
parameter setup, moisture and density determination, data
storage, and advanced operations are included, along with
radiological information and system troubleshooting.

viii
CONVENTIONS USED IN THIS MANUAL
Throughout this manual the following symbols and special
formatting are used to reveal the purpose of the text.
NOTE
Notes indicate important information that must be
read to ensure proper operation.
KEYThis style indicates a key or character to press on the
gauge keypad.
1. Indicates a procedure with multiple steps.
Indicates a list of things needed (such as equipment)or
important points to know.
Indicates that more than one option is available. Carefully
select the option that applies.
WARNING
Warnings indicate conditions or procedures that, if
not followed correctly, may cause personal injury.
CAUTION
Cautions indicate conditions or procedures that, if not
followed correctly, may cause equipment damage.
DISPLAY–Typestyle and
shading used to simulate
the control panel display

viii
i
CAUTIONS AND WARNINGS
When not taking measurements, always keep the source
rod in the SAFE position. For added operator safety, the
source rod on the gauge retracts to the SAFE position
when the gauge is picked up by the handle.
Do not store or transport the gauge unless the handle is
raised to the safe position and locked. Increased radiation
levels may violate transportation regulations and cause
excessive personnel exposure.
Units intended for use in countries that are members of
the European Community are shipped with an AC adapter,
Troxler part number 108354.
Gauge cover is to be removed by trained service
personnel only. There are nouser-serviceable
components inside. Note that components behind the
cover can have voltage potentials in excess of 50 volts
during normal operation of the gauge.
Appendix D, Radiation Theory and Safety should be read
carefully and understood before using the gauge.
The Model 4540 gauges are not waterproof. Do not use
them in the rain. If the gauge gets wet, make sure it is
completely dry before sealing it in the case for storage.
Even small amounts of moisture can get into the body of
the gauge and cause damage. See Troubleshooting on
page-A-2 for more information.
ix

Model 4540
xii
TABLE OF CONTENTS
CHAPTER 1: INTRODUCTION ....................................... 1–1
Introduction .............................................................................................. 1–2
Regulations and Licensing.................................................................... 1–4
Gauge Parts and Accessories............................................................... 1–5
Unpacking and Inspection.................................................................... 1–7
CHAPTER 2: THEORY OF OPERATION...........................2–1
Mode of Operation................................................................................. 2–2
Moisture Measurements ....................................................................... 2–3
Calibration................................................................................................. 2–4
Offsets ........................................................................................................ 2–5
CHAPTER 3: PREPARING FOR USE ..................................3–1
Gauge Illustration.................................................................................... 3–2
Control Panel............................................................................................ 3–3
Source Rod Positions ............................................................................. 3–5
Charging the Gauge............................................................................... 3–6
Turning the Gauge On .......................................................................... 3–7
Daily Inspection ....................................................................................... 3–9
Selecting Measurement Options ......................................................3–10
CHAPTER 4: USING THE GAUGE......................................4–1
Site Preparation ....................................................................................... 4–2
Taking the Standard Count.................................................................. 4–5
Taking Measurements..........................................................................4–13
Recall ........................................................................................................4–20
CHAPTER 5: SETUP MENU.................................................5–1
x

xi
Setup Menu .............................................................................................. 5–2
Count Time ............................................................................................... 5–3
BGD Count Time ..................................................................................... 5–4
Initialize Freq. ........................................................................................... 5–5
Moisture Input ........................................................................................ 5–6
Options ....................................................................................................5–16
% Air Voids................................................................................................ 5–7
Moisture Probe........................................................................................ 5–8
Stat Test ...................................................................................................5–13
Drift Test ..................................................................................................5–13
GPS............................................................................................................5–16
Measurement Order.............................................................................5–17
Set Units...................................................................................................5–18
Depth Mode ...........................................................................................5–18
Battery Status .........................................................................................5–18
Batt. Preference .....................................................................................5–19
Bluetooth Mode ....................................................................................5–20
Ext. Beeper ..............................................................................................5–21
CHAPTER 6: TARGET MENU..............................................6–1
Target Menu............................................................................................. 6–2
CHAPTER 7: CALIBRATION OFFSETS..............................7–1
About Offsets ........................................................................................... 7–2
Density Offset........................................................................................... 7–4
Trench Offset............................................................................................ 7–6
Moisture Probe Offset ........................................................................... 7–7
xi

Model 4540
xii
CHAPTER 8: PROJECT DATA.............................................8–1
Project Menu............................................................................................ 8–2
Select a Project ........................................................................................ 8–3
View Project Data.................................................................................... 8–4
Create a Project....................................................................................... 8–5
Erase Projects........................................................................................... 8–6
Output Project ......................................................................................... 8–7
Set Output Destination.......................................................................... 8–9
Deactivate a Project..............................................................................8–11
Auto-Store ..............................................................................................8–12
Manual Store..........................................................................................8–14
CHAPTER 9: EXTENDED MENU ........................................9–1
Extended Menu........................................................................................ 9–2
Clock/Calendar ........................................................................................ 9–3
Source Decay ........................................................................................... 9–7
Erase Standard Counts .......................................................................... 9–8
Low Battery Warning.............................................................................. 9–9
Software Reset .......................................................................................9–10
Show Calibration Constants ...............................................................9–11
Test Menu................................................................................................9–12
xii

xiii
APPENDIX A: MAINTENANCE & TROUBLESHOOTINGA-1
Troubleshooting...................................................................................... A-2
Batteries .....................................................................................................A-9
Mechanical Maintenance....................................................................A-12
Replacement Parts................................................................................A-14
Returning the Gauge for Service......................................................A-16
APPENDIX B: SPECIFICATIONS.................................. B-1
Measurement Specifications.................................................................B-2
Radiological Specifications....................................................................B-3
Electrical Specifications...........................................................................B-4
Mechanical Specifications......................................................................B-5
xiii

xiii
xvi
APPENDIX C: TRANSPORTING & SHIPPING................... C-1
U.S. Shipping Requirements.................................................................C-2
Accident Notification Requirements.................................................. C-4
APPENDIX D: RADIATION THEORY & SAFETY............D-1
Radiological Information.......................................................................D-2
Leak Testing..............................................................................................D-4
Training......................................................................................................D-5
Disposal...................................................................................................... D-6
Emergency Procedures .........................................................................D-7
Gauge Use Precautions.........................................................................D-9
APPENDIX E: UNIT CONVERSION..............................E-1
Measurement Units .................................................................................E-3
APPENDIX F: STANDARD COUNT LOG ...........F-1
Standard Count Log................................................................................F-2
Moisture Probe Offset Worksheet.......................................................F-4
APPENDIX G: GLOBAL POSITIONING SYSTEM (GPS)..G-1
GPS Accuracy...........................................................................................G-2
INDEX
WARRANTY
xiv

Model 4540
xvii
LIST OF FIGURES
Figure 1. 4540 Gauge and Standard Accessories........................... 1–6
Figure 2. Model 4540 Gauge Components..................................... 3–2
Figure 3. Model 4540 Control Panel.................................................. 3–3
Figure 4. Source Rod Positions............................................................ 3–5
Figure 5. Drill Rod Positioning ............................................................. 4–3
Figure 6. Marking the Test Area.......................................................... 4–4
Figure 7. Gauge Position on Soil......................................................... 4–9
Figure 8. Cleaning the Tungsten Sliding Block .............................. D–4
xv

xiii
xvi
LIST OF TABLES
Table 1. Model 4540 Keypad Functions............................................3–4
Table 2. Spreadsheet Column Definitions ........................................8–8
Table 3. Error Messages........................................................................A-6
Table 4. Typical Battery Operating Life.............................................A-9
Table 5. GPS Position Accuracy ..........................................................G-4

Model 4540
xvii
ATTENTION MODEL 4540 GAUGE OWNER
This unit contains functions that require an Access Code
to be entered. This allows some control over the access
to these functions. If you would like management to
retain this control, remove this page upon receipt of the
gauge and file it somewhere safe.
THE ACCESS CODE IS FOR THIS GAUGE IS:
5838

xviii
NOTES