Truck Hero Sentry CT User manual

COMPONENTS
Driver Rail
Passenger Rail
Cover
Drill Guide
J-Nut
12X
10X
2X 12X
Clamps
Tools Required:
T30 Torx drive Drill 7.00 mm(9/32")
drill bit
Part# 1118565, Rev. A
OWNER'S MANUAL
- Please read manual throughly before installing this kit.
Failure to install cover properly will void wrarranty.
- Use picture keys below to verify componets found in shipping
box and hardware bags.
- Damaged or missing parts? Call 1-877-878-9336 Mon - Fri 8 am-5
pm CT. Parts will be shipped to you factory direct. Do not return kit
to place of purchase.
Weather
Seal
Install the bulkhead seal supplied in the shipping box.
Bulkhead Seal
bulkhead on inside of
truck bed.
Position bulkhead seal
flush with the inside
edge of bulkhead.
Cab
FRONT (Cab)
WEATHER SEAL INSTALLATION FOR TRUCKS WITH AND WITHOUT TRAIL RAILS:
1
2
D5
1
1It is important that all areas where
the bed cover mounts are clean and
free of debris prior to installing.
A
B
DInstallation Parts Include:
D2 D3 D4
D1
C
D5
Button head
M6 x 30MM
Page 1
TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020

Install 5 U-nuts into each of the slots, and on both sides of the truck bed.
The plastic truck bed cap is
removed for illustration purposes
U-nut installation, item D2.
Insert the U-nuts by prying the plastic truck bed cap away from the truck bed while sliding the U-nut into the bed wall opening (fig. 1),
making sure that the U-nut is aligned with the bed rail hole as shown in fig. 2. Repeat for the passenger side.
Fig. 2
Fig. 1
Front/cab
Rear/tailgate
driver side
Drill mounting holes. Use drill guide, item D1.
Slide the hole drill guide onto the edge of the truck’s plastic bed cap and in between the cap and the bed (fig. 3). Align the hole drill
guide so that the back of the guide fits into the hole of the U-nut (fig. 4). Drill a 7mm, (9/32”) hole through the truck plastic bed cap
using the hole drill guide (fig. 5). The back of the hole drill guide will prevent the drill from hitting the truck bed.
Repeat this for every U-nut location on both sides of the truck bed.
Fig. 3
Fig. 5
Fig. 4
The plastic truck
bed cap is shown
as a dotted line
so that the
placement of the
U-nut underneath
can be shown.
Drill mounting holes, continued
The truck bed cap sheet metal already has a threaded hole included (fig. 6). A hole must be drilled through the truck’s plastic bed cap
to access the threaded hole for mounting. Slide the hole drill guide onto the edge of the truck’s plastic bed cap and in between the cap
and the bed. Align the hole drill guide so that the back of the hole guide aligns with the threaded hole. Drill a 7mm, (9/32”) hole through
the truck plastic bed cap using the hole drill guide. Repeat this on both sides of the truck bed.
The plastic truck
bed cap is shown
as a dotted line
so that the
placement of the
threaded hole
underneath
can be shown.
Fig. 6
Rear/tailgate end,
driver side
Rear/tailgate end,
driver side
Clamp installation. Use M6x30MM screws and clamps.
Insert the screw through the clamp, through the cutout in the rail
and into the installed U-nut, do not tighten fully. Start with the
front/cab hole, (fig. 7) and the rear/tailgate hole to hold the rail in
place.
Fig. 7
Install the remaining four middle clamps. Starting with the rear/tailgate
tighten the screws. Push down on the rail when tightening each screw
to help the rail set on the truck bed cap. Tighten the remaining screws
in order to the front/cab. Repeat the installation on the other side.
Rear/tailgate end,
driver side
Rear/tailgate end,
driver side
D2
D2
D1
A
3
4
5
B
Install driver and passenger rail. The assistance of a second
person is recommended but not required for step 7 thru 8.
D4
D3
To install the rails, hardware D3 and D4 will be used. Proceed
to step 6-8 for hardware placement and order of installaon.
T30 Torx
Drive Required
Page 2
TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020

2
6
5
4
3
1
Cab End
Tailgate End
Driver Side
Passenger Side
Install Driver side rail and Passenger rail using clamp hardware D3 and D4.
6
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TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020
7
Install the remaining four middle clamps. Starng with rear/
tailgate ghten the screws. Push the rail into the plasc bed
D4
D3
8
cap when ghtening each screw to help the rail seal against the bed
cap. Tighten the remaining screws in order to the front/cab. Repeat
the installaon on the other side.
Clamp Installaon. Insert the screw through the clamp,
through the cutout in the rail and into the installed U-nut, do
not ghten fully. Start with the front/cab hole, (g.7) and the rear/
tailgate hole to hold the rail in place.
A
B
D4
D3
D4
D3
D4

AA
14:14:
CLOSING THE COVER:
Secure rolled cover to side rails. Secure rolled cover to side rails.
Slide header guides under the Slide header guides under the
rail until rail until CLICKCLICK is sounded. is sounded.
LEFT RIGHT
BBUnroll cover to the tailgate.
Cable latchCable latch
ReleaseRelease
CAUTION
PINCH POINTS
CAN CAUSE SERIOUS
PERSONAL INJURY
CAUTION HIGH TEMPERATURE
INSTALLING COVER ASSEMBLY:
Attention:Attention: The rail may need to be The rail may need to be
forced upward slightly to allow the screw forced upward slightly to allow the screw
head to drop in the slot.head to drop in the slot.
Attention: The Attention: The
rail may need to rail may need to
be forced upward be forced upward
slightly to allow slightly to allow
the header guides the header guides
to slide. to slide.
Attention: The Attention: The
rail may need rail may need
to be forced to be forced
upward slightly upward slightly
to allow the to allow the
header guides header guides
to slide. to slide.
Position the cover assembly roll behind the truck's cab. Roll the front header over and align the screw Position the cover assembly roll behind the truck's cab. Roll the front header over and align the screw
heads into the oblong holes that are located in the side rails as shown.heads into the oblong holes that are located in the side rails as shown.
8
9
10
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TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020

BB
NOTE:If you have a key
lock tailgate, truck bed
cover is secured until
tailgate is unlocked and
opened.
NOTE: Secure hook fastener and loop fastener along entire length of both side
rails before driving vehicle. This will prevent wind lifting the cover and causing
damage.
Latch Both Sides.
CLICK!
To open cover, pull down onTo open cover, pull down on
release cable and hold down.release cable and hold down.
Lift and roll rear header.Lift and roll rear header.
CLICK!
After the initial installation leave cover closed and latched for a 24 hour period. This willAfter the initial installation leave cover closed and latched for a 24 hour period. This will
ensure that the fabric has taken a complete set to the metal substrate.ensure that the fabric has taken a complete set to the metal substrate.
ATTENTION!ATTENTION!
Make sure cover is securely latched on
both sides before operating vehicle.
ALTERNATIVE METHOD OF CLOSING COVER: Close and latch
cover, then close tailgate with the seal to the inside of the tailgate. Some
care will need to be taken to train seal to be closed on the inside.
Secure Hook and Loop down both sides along entire length of
cover system.
PREFERRED METHOD OF CLOSURE: Close tailgate, then
close cover on top of tailgate. This method will not work with some
truck applications. Use alternate method instead.
CLOSING THE COVER CONT:
OPENING THE COVER:
SETTING HOOK AND LOOP FASTENER:
11
12
13
14
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TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020

Questions?
Call our friendly customer service staff
Toll Free at:
1-877-878-9336
Mon - Fri 8 am - 5 pm CST
BB
!
Secure
CAUTION
Before driving with cover open, BOTH STRAPS MUST BE SECURED
TO RETAINING LOOPS. Failure to do so could cause accidental release of
the cover, resulting in personal injury or property damage.
CAUTION
ROLL COVER TIGHT. SECURE THE COVER APPROPRIATELY USING BOTH RETAINER
STRAPS. DO NOT OVERTIGHTEN. DO NOT STOW COVER AGAINST CAB WINDOW.
COVER MAINTENANCE
NOTICE: Ice buildup within hinge section can occur if cover is stowed in open position. To prevent potential damage, close cover during winter
precipitation.
To Release Strap Push Tab Up.To Release Strap Push Tab Up.
1. Cover surface can be hand washed with mild soap and water or cleaned in a car wash. Thoroughly rinse cover to remove any soap residue.
Never use vinyl conditioners that contain silicon, petroleum, or citrus based products on your truck bed cover as they may crack
and shrink the vinyl top surface.
2. The use of a power washer directed at the covers top surface from a few inches away will damage the surface. The nozzle end of a power
washer should be held at a minimum of 3 feet away from the top surface.
3.It is recommended that you periodically check that the cover is securely attached to your truck bed. Inspect the clamps and front header guide
slides to ensure they were properly installed and have not come loose during operation.
4. It is recommended that you periodically inspect and service the rear latch closures. Clean away any excess dirt or grime and lubricate with
silicone spray. Ensure the latches move freely in and out to properly engage the side rail and provide performance with optimal security. Be
careful not to overspray the cover.
15
16
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TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020

12 1706491 Aluminum Clamp
13 1706371 Cap Screw Button Head
14 1706605 Side Rail, Passenger's Side
15 1706604 Side Rail, Driver's Side
16 1705851 SIDE RAIL END PLUG ASSY_RH
17 1705852 SIDE RAIL END PLUG ASSY_LH
18 1705415 Cap Screw 10-24 X 1/2
19 1703762 Hex Nut 10-24
20 * Latch System
21 1705629 Self Drill Screw 6-20 X 3/8
22 1118225 Cable Cover 3.75'
23 ___*___ Cable Cover
24 1115822 Cable Guard
25 1705826 Rear Header End Plug (Passenger)
26 1705825 Rear Header End Plug (Driver)
27 1704689 Machine Screw 1/4-20 X 9/16
28 ___*___ Passenger Security Latch Assy
29 ___*___ Driver Security Latch Assy
30 1705929 Latch Cover
31 1118243 Side Rail End Plug_RH Foam Seal
32 1118244 Side Rail End Plug_LH Foam Seal
* Please specify length or make and model of vehicle.
1 ___*___ Sentry/Sentry CT Replacement Cover
2 ___*___ Header Seal, Front
3 ___*___ Header Seal, Rear
4 1705828 Front Header End Plug (Passenger)
5 1705829 Front Header End Plug (Driver)
6 1704707 Header Guide
7 1117892 Retainer Hook Strap (Passenger)
8 1117893 Retainer Hook Strap (Driver)
9 1117594 Header Guide Retainer
10 1705806 Extruded Retainer Loop
11 ___*___ Hook and Loop Fasteners
SENTRY / SENTRY CT REPLACEMENT PARTS
2
3
4
56
6
8
7
9
10
10
11
12
14
15
16
17
32
31
18
19
20
29
22
23
24
21
25
26
27
11
21
29
23
20
30
29
30
28
22
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TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020
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TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020
OWNER/USER RESPONSIBILITIES:OWNER/USER RESPONSIBILITIES:
It is the responsibility of the owner/user to read this manual and comply with the operating procedures. It is the responsibility of the owner/user to read this manual and comply with the operating procedures.
The owner/user is also responsible for inspecting the Sentry/ Sentry CT cover and for having parts The owner/user is also responsible for inspecting the Sentry/ Sentry CT cover and for having parts
repaired or replaced when worn or damaged. Failure to follow safety instructions and warning labels could repaired or replaced when worn or damaged. Failure to follow safety instructions and warning labels could
result in failure of your cover system and/or personal injury.result in failure of your cover system and/or personal injury.
IMPORTANT OPERATING TIPS:IMPORTANT OPERATING TIPS:
- Truck bed cover must be free of foreign material including snow and ice- Truck bed cover must be free of foreign material including snow and ice
before rolling cover open or closed. before rolling cover open or closed.
- It is recommended to operate vehicle with cover rolled closed and latched for- It is recommended to operate vehicle with cover rolled closed and latched for
optimal fuel economy. optimal fuel economy.
- After closing cover make sure hook and loop on both sides are engaged. - After closing cover make sure hook and loop on both sides are engaged.
- If side rails are tipping, clamps can be adjusted to level the rails to ensure proper cover header - If side rails are tipping, clamps can be adjusted to level the rails to ensure proper cover header
fitment. fitment.
- Prolonged cold weather will make cover fabric stiff. Move vehicle with cover unrolled and latched into - Prolonged cold weather will make cover fabric stiff. Move vehicle with cover unrolled and latched into
the sun or indoors to warm the top surface. the sun or indoors to warm the top surface.
- If cover has been stored in a rolled up state for a long period of time it may take a few minutes for the - If cover has been stored in a rolled up state for a long period of time it may take a few minutes for the
cover to lay flat. The fabric material needs to relax to a flat state, this is normal. cover to lay flat. The fabric material needs to relax to a flat state, this is normal.
- - DO NOTDO NOT roll cover into rear cab window. roll cover into rear cab window. DO NOTDO NOT stow rolled cover against cab or cab window. stow rolled cover against cab or cab window.
Modification of accessories such as bed liners (including spray in liners) may be necessary
allowing the truck bed cover side rails to fit properly between the front bulkhead and tailgate
of the truck bed.
SAFETY INSTRUCTIONS:SAFETY INSTRUCTIONS:
1. 1. Do not place objects on or against cover or framework.Do not place objects on or against cover or framework.
2. 2. Do not tie cargo to truck bed cover framework.Do not tie cargo to truck bed cover framework.
3. 3. Never allow children or pets to occupy pickup box while cover is closed.Never allow children or pets to occupy pickup box while cover is closed.
4. 4. Cover is not airtight. Special care is required to keep cargo clean and dry.Cover is not airtight. Special care is required to keep cargo clean and dry.
5. 5. Fabric cover won't prevent theft of contents inside truck box.Fabric cover won't prevent theft of contents inside truck box.
6. 6. Cover must be rolled fully open and secured with retainer straps when towing vehicle backwards.Cover must be rolled fully open and secured with retainer straps when towing vehicle backwards.
7. 7. DO NOT stow rolled cover against cab window.DO NOT stow rolled cover against cab window.
8. DO NOT attempt to drive with cover in the partially open position! 8. DO NOT attempt to drive with cover in the partially open position!
9. A fully rolled open cover must always be secured with retainer straps. 9. A fully rolled open cover must always be secured with retainer straps.
10. DO NOT operate vehicle with objects on top of the cover.10. DO NOT operate vehicle with objects on top of the cover.
ADDITIONAL IMPORTANT SAFETY TIPS
CAUTION HIGH TEMPERATURE
TOP SURFACE AND BOTTOM SURFACE CAN BECOME
EXTREMELY HOT TO TOUCH WHEN EXPOSED TO
BRIGHT SUN AND OR HEAT.
NEVER ALLOW CHILDREN OR PETS TO SIT ON COVER
WHEN CLOSED OR ROLLED TO THE CAB.
CAUTION
ROLL COVER TIGHT. SECURE THE COVER APPROPRIATELY USING BOTH RETAINER
STRAPS. DO NOT OVERTIGHTEN. DO NOT STOW COVER AGAINST CAB WINDOW.
Page 8

- - CORRECT METHODCORRECT METHOD Of How To Open Cover To The Front. Of How To Open Cover To The Front.
IMPORTANT OPERATING TIPS CONTINUED:
Cover Tracking Marks: The cover will experience slight tracking marks from dust deposited on the top surface
even after the first initial roll out. If there is a heavy deposit of dust, simply use a wet rag to wipe the
top surface of the cover clean.
Cover Tracking Mark Prevention: All truck beds will accumulate road dust. This dust will accumulate on the side
rails and adhere to the underside of the truck cover. When the truck cover is rolled open, the underside
of the cover can deposit dust onto the top surface. To prevent dust-tracking marks, periodically clean
the side rail surfaces, rubber slat end caps, and underside surface of the cover to remove dust build
up. Plugging air holes and gaps in the truck box construction will also greatly reduce dust intrusion
into the truck box. Periodically cleaning the top surface with soap and water will also help prevent
dust-tracking marks.
- After Initial Install
- Day to Day Use
- - INCORRECT METHODINCORRECT METHOD Of How To Open Cover To The Front. Of How To Open Cover To The Front.
- Do not slide a partially opened cover across the cover's surface.Do not slide a partially opened cover across the cover's surface.
- Do not slide cargo across the cover's surface.Do not slide cargo across the cover's surface.
- Do not store items on cover's surface.Do not store items on cover's surface.
- When placing the rolled up cover assembly on the side rails and installing it to the side rails
(see step 19) the weight of the cover assembly may tilt or flex the rails downward. Simply push up
on the rail when securing the header guides to the rail (see step 20).
- After the initial installation leave cover closed and latched for a 24 hour period. This will insure that After the initial installation leave cover closed and latched for a 24 hour period. This will insure that
the fabric has taken a complete set to the metal substrate. the fabric has taken a complete set to the metal substrate.
TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020
Page 9

TruXedo Inc. • 2209 Kellen Gross Drive, Yankton, SD 57078 • 877-878-9336 • truxedo.com ©TruXedo Inc. 2020
- Setting The Hook and Loop Before Operating Vehicle.
Engaging Hook and Loop, Step Two: With the cover
closed and both hook and loop engaged, use
the palms of your hand to firmly push the loop
strip into the hook track. Do this to both driver
and passenger side up and down the entire
length of the loop seams.
Engaging Hook and Loop, Step One: After rolling
the cover closed, grab the fabric loop flap and
evenly pull loop over the hook track engaging
the loop to the hook track. Avoid pulling
fabric flap straight up.
IMPORTANT OPERATING TIPS CONTINUED:
HEADER WILL NOT LATCH:
1. Check side rails to make sure they are level.
2. Make sure the rear header seal is not caught between side rail & rear header.
3. If rear header doesn't latch correctly check side rail installation.
4. Check to make sure side rails are both equally spaced front to rear.
5. Make sure both latches are functioning properly. Clean any debris that may be impeding latches, see
COVER CARE AND MAINTENANCE on page 6.
6. Close tailgate first then cover.
TROUBLESHOOTING
COVER IS HARD TO ROLL OPEN OR CLOSED:
1. Truck bed cover MUST be free of foreign material including snow and ice before rolling cover.
2. Prolong cold weather will make cover fabric stiff. Move cover into sun or indoors to warm the top surface.
3. It is normal for the cover to experience light binding after being rolled up for an extended period of time.
Once the cover is latched, the fabric will relax and the cover will lay flat.
COVER ASSEMBLY WILL NOT ATTACH TO SIDE RAILS DURING INSTALLATION:
1. Check side rails to make sure they are level.
2. The rolled up cover is heavy which may be flexing the rails downward. Push front of rails up slightly to
allow the screw heads to fall in the slots and the header guides to slide freely into the secured location
(review step 9).
3. If rear header doesn't latch correctly check side rail installation.
TruXedo, Inc. warrants that all new, unused products are free from defects in material and workmanship. This
Three Year Limited Warranty is effective if the product is properly installed and used for the purpose intended.
It applies to the original buyer only. TruXedo's obligation under this Warranty is limited to repairing, or at its
option, replacing any part that is returned, transportation prepaid, to TruXedo, Inc., Yankton, South Dakota, if
the product is, in our judgment, defective. All materials must be accompanied by an RMA (Returned Material
Authorization) number requested by and authorized in advance of returning the materials. TruXedo, Inc. shall
not be liable or responsible to supply or pay labor to replace any part found defective, nor shall it be liable for
any damages of any kind or nature to person, product, or property.
There are no Warranties for used products or products that have been repaired, altered, modified, subjected to
misuse, negligence, accident or ordinary wear and tear. Warranty registration must be on file and/or proof of
original purchase (detailed and dated receipt) required for warranty to be valid. Please locate the serial number
on your cover before registering the warranty. The serial number can be found on the underside of the front
aluminum header bar located on the driver side. Register warranty online at www.truxedo.com
THREE YEAR WARRANTY
DIRECT ALL WARRANTY CLAIMS TO TRUXEDO AT 1-877-878-9336
Page 10
Part# 1118565, Rev. A