Truck Hero ELEVATE 1118331 User manual

Telescoping
MODEL
1118331
Fixed
MODEL
1118332
OWNERS MANUAL
P/N 1118345 Rev. A

P.O. Box 1078, 2209 Kellen Gross Dr., Yankton SD 57078
Phone: [phone]) Fax: [phone]
truck-hero.com/elevate-rack-system
OWNER/USER RESPONSIBILITIES
MESSAGES TO INSTALLER
Truck Hero, Inc. warrants that all new, unused products are free
from defects in material and workmanship. This Limited Lifetime
Warranty is effective if the product is properly installed and used for
the purpose intended. It applies to the original buyer only. Truck
Hero’s obligation under this Warranty is limited to repairing, or at its
option, replacing any part that is returned, transportation prepaid,
to Truck Hero, Inc., Yankton, South Dakota, if the product is, in our
judgment, defective. All materials must be accompanied by an
RMA (Returned Material Authorization) number requested by and
authorized in advance of returning the materials. Truck Hero, Inc.
shall not be liable or responsible to supply or pay labor to replace
any part found defective, nor shall it be liable for any damages of
any kind or nature to person, product, or property.
TherearenoWarrantiesforusedproductsorproductsthathavebeen
repaired, altered, modied, subjected to misuse, negligence, accident
or ordinary wear and tear. Warranty registration must be on le and/
or proof of original purchase (detailed and dated receipt) required
for warranty to be valid. For warranty registration, see form at the
bottom right of this page.
TruckHero, Inc. products are sold withoutanyexpresswarranty
except as set forth above. Truck Hero, Inc. is not obligated to
honor warranty claims if Genuine Truck Hero, Inc. parts are
not utilized.
Rack System can be hand washed with soap and water. Remove
Elevate Rack System before entering automatic car wash.
1/2” Socket or wrench & 1/8” , 3/16” allen keys
TOOLS REQUIRED
Warranty registration must be on le and/or proof
of original purchase (detailed and dated receipt)
required for warranty to be eective.
Register online at truck-hero.com/elevate-rack-
system
It is the responsibility of the owner/user to read this manual and comply
with the operating procedures. The owner/user is also responsible for
inspecting the Elevate Rack System, and for having parts repaired or
replaced when worn or damaged.
Failure to follow safety instructions and warning labels could result in
failure of your Elevate Rack System and/or personal injury.
• Always wear safety glasses and/or other necessary protective
equipment when installing your Elevate Rack System.
• These instructions are complete for most pickup models. Additional
instructions are included, if required for your truck. Please read entire
manual before installing your Elevate Rack System.
OWNER/USER RESPONSIBILITIES
MESSAGES TO INSTALLER
1. All mounting fasteners must be securely tightened before
operation.
2. The Rack System does NOT increase the load rating of
the vehicle.
3. Caution must be taken before entering low hanging
structures.
SAFETY INSTRUCTIONS
LIMITED LIFETIME
WARRANTY
ELEVATE RACK SYSTEM MAINTENANCE
Rack System is rated for 750 lbs on road and 250 lbs off road.
ELEVATE RACK SYSTEM LOAD RATING
TOOLS REQUIRED
1

Part Description QTY.
A 1118331 Telescoping/1118332 Fixed - Upright Assembly 4
B 1706049 - Crossmember End Plug 4
C1706253 - Crossmember 2
D 1706223 - Set Screw 1/4-20 x .25 8
E1706224 - 5/16 SAE Washer 16
F 1706222 - Nylon Cap Nut 5/16-18 16
G 1706051 - Retainer Bar (Short) 8
H 1706050 - Retainer Bar (Long) 4
I 1118440 - Channel Guard 2


    
4 pcs
8 pcs
4 pcs
16 pcs16 pcs 8 pcs
2 pcs

4 pcs

2 rolls
2

INCLUDED TOOLS
TOOLS THAT YOU WILL NEED
3/16 Allen Key
1/8 Allen Key
1/2”
1INSERT TWO RETAINER BAR (LONG) PIECES INTO EACH CROSSMEMBER
2INSTALL ALL 4 CROSSMEMBER END PLUGS WITH SET SCREWS
Set screws Use 1/8” allen
key to tighten
Setscrews, do
not overtighten.
SET ASSEMBLED CROSSMEMBERS TO THE SIDE.
Top
Bottom




Insert into
bottom slot.
Top
Bottom
Install the channel guard.
Start the piece at one end, once started you should be able to
snap the seal down the channel to the other end plug. If there is


3INSTALL CHANNEL GUARD INTO THE TOP SLOT ON BOTH CROSSMEMBERS
Scissors
3
or

4INSTALL UPRIGHTS ON TO T-SLOT COMPATIBLE RAILS.
Install rail end plug, use 1/8” allen key to tighten set
screws, do not overtighten. Install hardware for the
upright base.
Remove T-slot compatible rail end plug. Put retainer
bar (short) into the adapter rail. Space retainer bars
to align with the holes of the base in the upright
assemblies.
Correct uprights should lean slightly to the inside of the bed of the pick up. This is

uprights lean toward the inside of the pickup bed. At this time the uprights should be
able to move freely without binding, before moving onto the next step.
Uprights lean
approximately 2º
inward as
shown



Telescoping
Fixed
Screw heads
should be to
the outside of
the bed. Nuts should
be to the
inside of the
bed
End plugs may vary
depending on T-Slot
rail manufacturer.
Finger tighten
at this point.
Screw heads
should be to
the outside of
the bed.
Position uprights in dsired location, and tighten down.
4

Align the retainer bar with the holes in the upright housings, carefully set the
crossmember down and adjust as needed. Center the crossmember left to right
with the two uprights. Repeat step with other crossmember.
Once you have centered the crossmember with the uprights, use the hardware supplied and secure
the crossmember to the uprights. Try to make sure the crossmember moves as little as possible left
to right when securing with the hardware. Do not overtighten.
5INSTALLING CROSSMEMBER TO UPRIGHTS
Torque
7-10 FT LBS.
10.5-13.5 NM
Tighten down the upright bases
before operating vehicle.
5



Loosen Loosen
Loosen Loosen
When moving the rack on the T-slot compatible rails, loosen the four cap
nuts illustrated on each upright to assist in re-positioning of the rack. Once
repositioned retighten the nuts. To adjust the Telescoping feature of the Elevate
Telescoping Rack System, remove the center hardware.
ELEVATE RACK SYSTEM GUIDELINES
• Review all instruction, guidelines, and warranty information before installing or using the Truck
Hero Elevate Rack System.
• Contact Truck Hero or your Truck Hero dealer with any questions regarding proper operations of
the Elevate Rack System.
• Check State and Local laws for compliance with oversized loads.
• Adapt speed and care of the vehicle to the load being carried .
• Be conscious of load weight, high center of gravity is a roll over risk.
• All loads change the vehicles driving behavior and responsiveness.
• Do not use the Elevate Rack System for anything other than it’s intended purpose.
• Do not exceed the maximum load capacity (load capacity does change by terrain).
• 
• Know the overall height of every load. Be vigilant of low clearances.
• Remove Elevate Rack System before entering automatic car washes.
• Misuse of the Elevate Rack System will void the warranty and remove any legal liability from
Truck Hero.
Any questions call 1-877-878-9336
Center
hardware
Adjusting and moving the Elevate Rack System
6