Truckman Retrax Series User manual

(2) 10-24 Black flathead Allen Screws
Passenger Side Rail
(has “Green” sticker under rail) (4) 10-32
Screws
(stainless)
Spiral Canister
Tailgate End
Cab End
Exploded View
Front Cover
Driver side rail
(2) 10-24 Black flathead Allen Screws
Passenger Side Rail
(has “Green” sticker under rail) (4) 10-32
Screws
(stainless)
Spiral Canister
Tailgate End
Cab End
Exploded View
Front Cover
Driver side rail
Table of Contents
Pre-assembly guidelines
Steps 1-4 (cover assembly)
Steps 5 & 6
(clamp install & measurements)
Steps 7 & 8
(adjustments & final steps)
Use and Maintenance / Care
Rack System
Warranty Statement
Pg. 1
Pg. 2
Pg. 3
Pg. 4
Pg. 5
Pg. 6
Pg. 7,8
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Pre-assembly Guidelines
F
E
G
D
A
B
Parts in large box
Parts in rail box
(2) rubber washers A
(2) drain tubes B
(4) clamps (6 clamps for 8’
beds)
C
(2) 10-24 x 3/4” font cover
mounting screws
D
(4) 10-32 x 7/16” rail to
canister mounting screws
E
6mm Allen wrench F
1/8” Allen wrench G
Tools Required
#2 Philips screwdriver
9/16” or 1/2” wrench (ratchet works best)
Pliers or vice grips
Pre-assembly Guidelines
F
E
G
D
CC
A
B
Parts in large box
Parts in rail box
DrDriivver ser side rail
PPasasssenengger ser side rail
CCllamamp bp boxox
(2) rubber washers A
(2) drain tubes B
(4) clamps (6 clamps for 8’
beds)
C
(2) 10-24 x 3/4” font cover
mounting screws
D
(4) 10-32 x 7/16” rail to
canister mounting screws
E
6mm Allen wrench F
1/8” Allen wrench G
Tools Required
#2 Philips screwdriver
9/16” or 1/2” wrench (ratchet works best)
Pliers or vice grips
Please read all instructions before assembling the bed cover.
Keep boxes and packaging until installation is complete. Unpack carefully to prevent
scratching. DO NOT remove protective films from cover and canister until after installation is
complete.
DO NOT LUBRICATE OR USE LOCTITE ON TRUCKMAN RETRAX ! ! (VOIDS WARRANTY) See
maintenance page for proper care.
Clamp Box and Drain Tube Kit
•Instruction packet
•Cover rolled into canister-spiral assembly
•Front cover for canister
•Keys
•Drain tube kit
Pg. 1
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STEP 2: Install the rails to canister
Rear attachment rail tab
Bearings enter
channel of rail
here
STEP 3: Install the front cover
Slide on front cover and attach here on both
sides with the (2) 10-24 x 3/4” screws. Use
the 1/8” Allen wrench.
STEP 1: Remove Shipping Materials
Remove shipping
brackets and white
shipping tubes from
both sides of canister.
Keep shipping
bracket for STEP 4
STEP 4: Lift the assembled cover into the bed and
position the rails
Attach both rails to
canister using the
10-32 x 7/16” rail
to canister
mounting screws.
Make certain the
rail tabs are on
the inside of the
spiral.
Passenger rail has green sticker.
Using two people, lift the cover and place it at the very
front of the bed. Close the tailgate of the pickup.
1/8” gap
Tailgate
Protector
Tailgate
1/8” gap
Move the rails to
achieve the 1/8” gap
using the 1/8” part at
the top of the
bracket. Make certain
the rails do not move
after measuring.
STEP 2: Install the rails to canister
Rear attachment rail tab
Bearings enter
channel of rail
here
STEP 3: Install the front cover
Slide on front cover and attach here on both
sides with the (2) 10-24 x 3/4” screws. Use
the 1/8” Allen wrench.
STEP 1: Remove Shipping Materials
Remove shipping
brackets and white
shipping tubes from
both sides of canister.
Keep shipping
bracket for STEP 4
STEP 4: Lift the assembled cover into the bed and
position the rails
Attach both rails to
canister using the
10-32 x 7/16” rail
to canister
mounting screws.
Make certain the
rail tabs are on
the inside of the
spiral.
Passenger rail has green sticker.
Using two people, lift the cover and place it at the very
front of the bed. Close the tailgate of the pickup.
1/8” gap
Tailgate
Protector
Tailgate
Move the rails to
achieve the 1/8” gap
using the 1/8” part at
the top of the
bracket. Make certain
the rails do not move
after measuring.
Rear attachment rail tab
Front attachment rail tab
Bearings enter
channel of rail
here
STEP 3: Install the front cover
Slide on front cover and attach here on both
sides with the (2) 10-24 x 3/4” screws. Use
the 1/8” Allen wrench.
Remove shipping
brackets and white
shipping tubes from
both sides of canister.
Keep shipping
bracket for STEP 4
STEP 4: Lift the assembled cover into the bed and
position the rails
Attach both rails to
canister using the
10-32 x 7/16” rail
to canister
mounting screws.
Make certain the
rail tabs are on
the inside of the
spiral.
Passenger rail has green sticker.
Using two people, lift the cover and place it at the very
front of the bed. Close the tailgate of the pickup.
1/8” gap
Tailgate
Protector
Tailgate
Move the rails to
achieve the 1/8” gap
using the 1/8” part at
the top of the
bracket. Make certain
the rails do not move
after measuring.
Attachment rail tab
Pg. 2
Lift up lock cover, unlock and open by pressing release button.
Pull cover out 10" - 12". Ensure the cover remains rolled out at
all times when installing rails to canister to prevent lockout of
the cover after installation. DO NOT allow cover to roll
back into canister until rail is installed.
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NOTE: Plastic bed liners may have to be cut or notched at the front of the bed if they touch the rolling
canister. A jigsaw with medium tooth blade, Dremel™ or RotoZip® tool works well.
NOTE: The front cover weather-strip must lay flat across the
truck bed. Make certain it is pointed towards the cab. If it
extends past the bed rail cap, trim to fit right up to the cap on
truck bed.
Using a 9/16” or 1/2” wrench ( depending on your
clamps), tighten clamps.
When attaching rear clamps, push down on the rail as
you tighten the clamps for a better seal on the pickup
box rails.
The rear of the rail may need to be tilted up or down
for best fit over the tailgate.
Measure the distance at point A (above front cover).
Then measure at points B and C (above the clamps),
they must be the same as point A.
The rails must be parallel, if not then
adjustments are needed, proceed to step 7.
If parallel, proceed to step 8.
STEP 5: Install the front & rear set of clamps
STEP 6: Measure and record the distance
between the rails
A
A
Cover rolled into canister
Lock
Tailgate
B
B
Tailgate
Tailgate
C
C
Measurements B & C must be the same
as A or up to 1/16” smaller than A.
Rear Clamp
Front Clamp Canister
NOTE: Plastic bed liners may have to be cut or notched at the front of the bed if they touch the rolling
canister. A jigsaw with medium tooth blade, Dremel™ or RotoZip® tool works well.
NOTE: The front cover weather-strip must lay flat across the
truck bed. Make certain it is pointed towards the cab. If it
extends past the bed rail cap, trim to fit right up to the cap on
truck bed.
Using a 9/16” or 1/2” wrench ( depending on your
clamps), tighten clamps.
When attaching rear clamps, push down on the rail as
you tighten the clamps for a better seal on the pickup
box rails.
The rear of the rail may need to be tilted up or down
for best fit over the tailgate.
Measure the distance at point A (above front cover).
Then measure at points Band C (above the clamps),
they must be the same as point A.
The rails must be parallel, if not then
adjustments are needed, proceed to step 7.
If parallel, proceed to step 8.
STEP 5: Install the front & rear set of clamps
STEP 6: Measure and record the distance
between the rails
A
Cover rolled into canister
Lock
Tailgate
B
C
Measurements B & C must be the same
as A or up to 1/16” smaller than A.
Rear Clamp
Front Clamp Canister
1. Adjust stabilizer bolt to contact inner wall of
truck bed and have bolt rest in a level position
2. Tighten stabilizer bolt in level position
3. Tighten clamp bolt to secure rails
4. Repeat for each clamp
Pg. 3
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Remove plastic film from the canister.
Final notes: Open and close the cover to ensure it is rolling without rubbing or binding. Remove any remaining
plastic film. Be sure that all clamps and/or bolts are tight. Clamps must be periodically checked for tightness. The
top surface of the rails should be level. Loosen clamps or bolts, adjust the rail, and tighten if needed. On some models, a
better fit over the tailgate may be obtained if the rear of the rails are slightly tilted up or down.
Remove clamp and turn both of the white nylon adjustment
screws, using a 6 mm Allen wrench. One complete turn of
adjustment screws = 1/16” of adjustment.
Pull the cover closed and latch.
If there is less weather-strip exposed on one side,
adjust that rail towards the cab. Replace and tighten
the clamps and close the cover. Check again for
equal spacing at the front and readjust if needed.
STEP 7: Adjust the distance between the rails
STEP 8: Assemble and install drain tube
*Rails too far apart *Rails too close =
= clockwise counter clockwise
Tailgate end of passenger rail
Insert tubes
into the holes
in the bottom
of the canister
and turn to the
right. 2 clicks
means they
are secured.
On some trucks there are factory drain holes in both
front corners, on others there are plastic plugs that can
be drilled out for the tubes. You can enlarge existing
holes or drill new holes in the front wall or floor if
needed. Be careful of what is behind when you drill. If
using a plastic bed liner, then holes can be drilled
through the liner only. Cut the tubes to length to fit in
desired locations.
You can check for proper fit between front cover
and rolling cover
Remove plastic film from the canister.
Final notes: Open and close the cover to ensure it is rolling without rubbing or binding. Remove any remaining
plastic film. Be sure that all clamps and/or bolts are tight. Clamps must be periodically checked for tightness. The
top surface of the rails should be level. Loosen clamps or bolts, adjust the rail, and tighten if needed. On some models, a
better fit over the tailgate may be obtained if the rear of the rails are slightly tilted up or down.
Remove clamp and turn both of the white nylon adjustment
screws, using a 6 mm Allen wrench. One complete turn of
adjustment screws = 1/16” of adjustment.
Pull the cover closed and latch.
If there is less weather-strip exposed on one side,
adjust that rail towards the cab. Replace and tighten
the clamps and close the cover. Check again for
equal spacing at the front and readjust if needed.
STEP 7: Adjust the distance between the rails
STEP 8: Assemble and install drain tube
*Rails too far apart *Rails too close =
= clockwise counter clockwise
Tailgate end of passenger rail
Insert tubes
into the holes
in the bottom
of the canister
and turn to the
right. 2 clicks
means they
are secured.
On some trucks there are factory drain holes in both
front corners, on others there are plastic plugs that can
be drilled out for the tubes. You can enlarge existing
holes or drill new holes in the front wall or floor if
needed. Be careful of what is behind when you drill. If
using a plastic bed liner, then holes can be drilled
through the liner only. Cut the tubes to length to fit in
desired locations.
You can check for proper fit between front cover
and rolling cover
Pg. 4
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Use & Maintenance/Care
IMPORTANT:NEVER spray any lubricant or cleaner in the rails. THIS
WILL VOID YOUR WARRANTY. The ball bearings are sealed and will
not need any sort of lubricant or spray. If the rails do feel a little
‘sticky’, you may rub some Paraffin (candle) wax along them until
they wear in.
Opening and Using the Cover Closing and Locking the Cover
Securing Loose Cargo
CAUTION! All large and heavy cargo
must be secured by straps etc.
Retrax Holdings, LLC is not
responsible for shifting cargo.
Use & Maintenance/Care
IMPORTANT:NEVER spray any lubricant or cleaner in the rails. THIS
WILL VOID YOUR WARRANTY. The ball bearings are sealed and will
not need any sort of lubricant or spray. If the rails do feel a little
‘sticky’, you may rub some Paraffin (candle) wax along them until
they wear in.
Opening and Using the Cover Closing and Locking the Cover
Securing Loose Cargo
CAUTION! All large and heavy cargo
must be secured by straps etc.
Retrax Holdings, LLC is not
responsible for shifting cargo.
Pg. 5
The Truckman Retrax cover has superior quality rail weather-strip seals. These seals help minimize water
intrusion into the pickup bed. The initial break-in period for the rail weather-strip is about 48 hours in the fully
closed position. Your cover may be slightly harder to open and close during the break-in period.
Use
To use your Truckman Retrax cover, open the lock
cover and press the button at the center of the
latch to pop open the handle.
To latch your Truckman Retrax cover anywhere along
the rail, push down firmly on the end of the lock handle.
Insert the key and make sure it locks and unlocks.
Truckman Retrax covers can help to transport loose and large
pieces of cargo safely and securely: a unique feature that
most tonneau covers cannot claim. To help secure any item
too big to fit under the cover, latch the lock handle shut
against the item to help keep it in place.
Maintenance & Care
Cleaning and Caring for your Truckman Retrax Cover
You can wash your Truckman Retrax cover, but do not use any plastic cleaners, protectants, or strong chemicals. With
proper care, the polycarbonate cover will last many years. It should be cleaned with mild soap and water.
Do not allow gasoline to come in contact with the cover.
DO NOT wax the cover !
The weather stripping on your cover may absorb soapy residue from a car
wash, so we recommend wiping down the inside of your rails from time to time.
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For installation instruc-
tions and load ratings
for the rack system,
refer to the rack
system's manual.
Rack System
Rack System
Be sure to refer to the
truck owners manual
for load ratings for
the truck. When
calculating weight of
cargo, be sure to
include occupants
and the Truckman
Retrax Cover.
Truckman Retrax with
rack system = 125lbs
To Prevent damage or loss of cargo when driving, check to make sure cross bars and cargo are
securely fastened. Loading cargo on the roof rack will make the vehicle’s center of gravity
higher. Avoid high speeds, sudden starts, sharp turns, sudden braking or abrupt maneuvers;
other wise it may result in a loss of control. If driving for a long distance, or on rough roads, or at
high speeds, occasionally stop the vehicle and make sure the cargo remains in its place. Do not
ever exceed the maximum vehicle capacity when loading the vehicle.
Truck Owners Manual
Caution
Installation Guide
Pg. 6
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Warranty
Pg. 7
Truckman Retrax Warranty Statement
Retrax (referred to as manufacturer) warrants each new Truckman Retrax retractable pickup bed cover
to the original owner (nontransferable) as follows:
The Truckman Retrax features the Legendary Lifetime Warranty for the failure of materials and
workmanship. Warranty replacements will be issued at no cost for the life of the cover to the original
owner.
Items not covered under the warranty
• Normal wear over the life of the Truckman Retrax cover
• Water intrusion at any location or any damage caused as a result
• Other dealer and/or purchaser installed parts and accessories
• Acts of God or other external causes
• Refer to rack system’s owner guide for rack system warranty
Conditions that will void all warranty
• Lubrication of the rails or sealed ball bearings
• Altering the Truckman Retrax cover in any manner without written approval from the manufacturer
• Use for any purpose other than the normal intended use
• Misuse, negligence or accident
• Installation of any other part or accessory that comes in contact with, or may interfere with, the Truckman
Retrax cover without written approval of the manufacturer
• Failure to adequately secure cargo to prevent damage to the Truckman Retrax cover
Conditions and Limitations
This warranty is subject to certain conditions and limitations
including, but not limited to, the following:
• Any part of a Truckman Retrax retractable pickup bed cover that is found to be defective under the
terms of this warranty will be repaired or replaced, using either new or reconditioned parts, at the
discretion of the manufacturer.
• In determining what constitutes a failure under the terms of this warranty, the decision of the
manufacturer will be final.
• This warranty is applicable to the original purchaser only and is not transferable to subsequent
purchasers.
• The manufacturer does not accept any responsibility in connection with the installation of any of its
products by its dealers or agents.
• Without regard to an alleged defect of its products, the manufacturer does not, under any
circumstances, assume responsibility for inconvenience, loss of time, revenue or other consequential
damage including, but not limited to, expenses for telephone, food, lodging, travel, loss or damage to
the vehicle the products are installed on or loss or damage to personal property of the purchaser or
user of the products.
• The manufacturer does not undertake responsibility to any purchaser for warranty expressed or
implied by any of its dealers, distributors or agents beyond what is contained herein.
• The manufacturer reserves the right to make changes in the design of, improvements to, or warranty
of its products without imposing any obligation upon itself to provide the same for any products
theretofore manufactured.
• Under no circumstances shall Retrax be liable for special, indirect, incidental or consequential
damages sustained in connection with the Truckman Retrax model covers.
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Pg. 8
Warranty Continued
Helpful Hints For Keeping Your Cover Looking And Working Like New
The Truckman Retrax bed cover should slide open and closed easily. Do not force the cover open or
closed. Please contact Auto Styling Customer Service at 44 1384485406 before attempting any
maintenance or repairs.
Care should be taken when setting any items on the cover. If the cover is dusty or an item is dragged
across the cover, scratching or hazing may occur. Treat your Truckman Retrax bed cover like the hood of
your pickup. Do not wipe dust off the cover; it should be washed off.
With proper care, the cover will last for many years. It should be cleaned with mild soap and water. Do
not use any strong chemicals or cleaners of any kind. Do not allow gasoline to come in contact with the
cover.
Every effort has been made to make the Truckman Retrax cover weather-tight; however, the Truckman
Retrax is not waterproof. Use extra care to prevent damage to items during severe weather conditions
or while entering a car wash. Water may collect on the cover; remove water before opening.
Do not force your Truckman Retrax cover open if ice forms on your bed cover after an ice storm or car
wash. You should use your hand to tap around the perimeter of the cover, which should free up the
weather stripping that seals the bed cover along the edges.
Lock de-icer can be used to free up the key lock. Do not allow de-icer to make contact with the bed
cover. Dry graphite can be applied to the lock assembly to help prevent freezing.
Some states do not allow limitations on how long the implied warranty lasts, so the aforementioned
limitations may not apply to you.
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