Truvox Orbis Compact OB28240 User manual

User instructions
Orbis Compact – OB28240
Rotary floor cleaning machine
CAUTION - READ THESE INSTRUCTIONS BEFORE USING THE MACHINE
03-8069-0000 Iss.1 09/06

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Fig 1 Fig 2
Fig 3 Fig 4

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Contents
Page
1 Product information ...................................................................... 4
1.1 Important safety advice ................................................................... 4
1.2 Guidelines for the operator ............................................................. 4
1.3 Transporting the machine ............................................................... 4
2 Preparing for use ........................................................................... 5
2.1 Electrical connection ....................................................................... 5
3 Controls ............................................................................................. 5
3.1 Fitting pads ........................................................................................... 5
3.2 Adjusting the handle height .................................................................. 5
4 Operation ........................................................................................... 5
4.1 Starting the machine ....................................................................... 6
4.2 Polishing .......................................................................................... 6
4.3 Scrubbing and Shampooing ............................................................ 6
4.4 Fitting the solution tank ................................................................... 6
5 Storage ............................................................................................... 6
6 Maintenance ..................................................................................... 6
7 After sales service ......................................................................... 7
8 Guarantee .......................................................................................... 7
9 Technical specification ................................................................ 8
10 Accessories ...................................................................................... 8
11 Fault diagnosis ............................................................................... 9
12 Declaration of conformity .......................................................... 10

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IMPORTANT
READ THESE INSTRUCTIONS CAREFULLY AND RETAIN FOR FUTURE REFERENCE
1 Product information
These floor cleaning machines are designed
for the scrubbing and polishing of hard floors
and/or shampooing of carpets in indoor
areas. They should not be used in outdoor
areas or where excessive moisture is
present.
The following instructions contain important
information about the machines and safety
advice for the operator.
Equipment must be operated, serviced and
maintained in accordance with the
manufacturer’s instructions.
If in doubt contact the supplier of your
machine.
These instructions are valid for the following
models.
Orbis – OB28240 in all voltage variants
1.1 Important Safety Advice
When using electrical equipment basic
safety precautions should be followed
including the following.
•Read all instructions carefully before use.
•Keep children and unauthorised persons
away from the machine when in use.
•Do not leave the machine connected to
the electricity supply when not in use,
always remove the plug from the socket-
outlet.
•Switch off the machine before removing
the plug.
•When unplugging pull the plug, not the
supply cord.
•Keep the power supply cord clear of
moving parts. During operation hazard
may occur when running the machine
over the power supply cord.
•Do not operate the machine with a
damaged supply cord or plug, or after the
machine malfunctions or is damaged in
any way. Contact an authorised Service
Agent for repair or adjustment.
•The plug of the power supply cord must
be removed from the socket-outlet before
commencing cleaning of the machine or
undertaking maintenance operations.
•The power supply cord must be regularly
inspected for signs of damage. If the
power supply cord is damaged, it has to
be replaced.
•Do not use where hazardous dust is
present.
•Do not use in an explosive atmosphere.
•Take care when using a machine near the
top of stairs to avoid overbalancing.
1.2 Guidelines for the operator
•Operators must be fully trained in the use
of the machine in accordance with these
instructions, able to perform user
maintenance and the correct selection of
accessories, i.e. brushes and pads etc.
•Operators should be physically capable to
manoeuvre, transport and operate the
machines.
•Operators should be able to recognise
unusual operation of the machine and
report any problems.
•Keep hands and feet well clear of rotating
brushes.
•Let the machine do the work. Grip the
handle as lightly as possible.
•Stand with feet slightly apart to maintain
good balance. Avoid twisting the body
more than 45 degrees.
•Wear suitable footwear to avoid slipping.
•Wear suitable clothing to keep dry and
warm.
•Where possible implement job rotation
and adequate rest periods to avoid
continuous use of the same muscles.
•Do not smoke when using the
machine.
•CAUTION - This machine is for dry use
only and should not be used or stored
outdoors in wet conditions.
1.3 Transporting the machine
CAUTION - THIS MACHINE IS HEAVY
Do not attempt to lift the machine without
assistance. Incorrect lifting techniques may
result in personal injury.
The machine can be moved to the area to be
cleaned by wheeling on its rear transport
wheels. With the handle in the upright
position tip the machine backward to raise
the head off the floor and push machine.
Stair Transport
Detach accessory, tilt handle and hold
machine by the handgrip and the brush
housing (2 persons).
Although the wheels would allow the
operator to negotiate most stairs by pulling /
pushing the machine up or down, the
machine weighs 22kg and there is a risk that
the operator may lose control of the machine
or strain themselves, so we advise against
climbing or descending stairs in this way.
When transporting the machine between
separate sites in a car or van the handle can
be locked in the folded position. Anchor the
machine securely so that it cannot slide
about in transit.

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2 Preparing for use
2.1 Electrical connection
Before connecting the machine to the power
supply, check that your supply voltage
corresponds with that marked on the rating
label on the handle of the machine.
The power supply cord plus any extension
leads should not exceed 30m in total,
otherwise you may experience problems
starting up the machine. The cross-section
of any extension cable wiring must be at
least 2,5 mm ².
UK only
The supply cord is fitted with a non
rewireable plug containing a 13 amp fuse.
Should the fuse require replacement it must
only be replaced by a 13 amp fuse
conforming to BS1362, and the fuse cover
must be refitted. If the fuse cover is lost the
plug must not be used until the correct
replacement cover is fitted.
IMPORTANT - If the supply cord is
damaged, it must only be replaced by a
special cord available from the manufacturer
or an authorised service agent.
WARNING -THIS APPLIANCE MUST BE
EARTHED
3 Controls
The operating controls for all models are
located on the handle (Fig. 1).
1 - Switch trigger, left hand
Used to switch motor ON and OFF. Can
only be operated with handle in working
position, and if left hand interlock button
(2) has previously been depressed
2 - Interlock button, left hand
This must be depressed initially to enable
left hand switch trigger to switch motor
on.
3 - Switch trigger, right hand
Used to switch motor ON and OFF. Can
only be operated with handle in working
position, and if right hand interlock button
(4) has previously been depressed.
4 - Interlock button, right hand
This must be depressed initially to enable
right hand switch trigger to switch motor
on.
5 - Handle adjustment lever
Used to adjust handle to comfortable
working height. Note: For safety reasons
the machine cannot be operated unless
the handle is moved to a working height.
6 - Solution feed lever
Operates flow valve in solution tank (if
fitted).
- Pull lever to release solution.
- Release lever to stop flow .
Cable winder
Used to hold supply cord in place on
handle when machine is not in use.
Neon indicator (on handle)
Lights when the machine is connected to
the power supply.
3.1 Fitting a brush or drive disc
WARNING - This appliance has been
designed for use with the brushes, pad
driver and pads specified by the
manufacturer. The fitting of other
accessories may affect its performance
and safety.
Always ensure machine is unplugged before
fitting or removing parts.
•Adjust handle to the fully upright position.
•Pull handle down until it rests on the floor
and the brush guard is raised.
•Fit the brush/drive disc onto the drive
plate and rotate it anti-clockwise until
secure.
•Return machine to its normal upright
position in readiness for starting.
•IMPORTANT - Never allow the cleaning
head to rest on a brush or pad when
not in use.
3.2 Adjusting the handle height
Select the most comfortable handle height
using the adjustment lever as previously
described (see Controls) and lock in
position.
4 Operation
The normal movement of a machine in use
is from side to side across the floor. This is
achieved automatically by raising or lowering
the handle whilst it is engaged in the normal
working position.
Lowering the handle thereby increasing the
pressure at the rear of the brush/drive disc,
moves the machine to the left. Raising the
handle increasing the pressure on the front
of the brush/drive disc moves the machine to
the right.
Inexperienced users are advised to practise
controlling the machine on a smooth floor
until they can handle the machine
confidently.
Practice and some strength are required to
operate the machine on uneven floors
The rear transport wheels should be raised
off the floor whilst cleaning (Fig 3)
Effective cleaning and polishing is achieved
by moving the machine in a backwards
direction.
Do not leave the machine standing on a
brush or pad when not in use.

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4.1 Starting the machine
•Fully unwind the supply cord from the
handle and plug into a convenient socket
outlet. The neon indicator on the handle
should light showing that power is
available.
•With the handle set at a convenient
working height and with both left and right
hands on the handle, depress both
interlock buttons with the thumbs and
squeeze both switch triggers to start the
machine (Fig.2). Ensure transport wheels
are not touching the floor during start-up
and operation (Fig 3).
•Once the machine has started the interlock
buttons should be released.
•To stop the machine release both switch
triggers.
4.2 Polishing
•Fit polishing brush or drive disc and pad
suitable for the surface to be polished.
(see Accessories).
•Apply polish to the floor in accordance with
the manufacturer’s instructions.
•Do not keep the machine rotating on one
spot for more than 3 seconds, as this
could cause overheating and damage the
floor surface.
4.3 Scrubbing and Shampooing
•For scrubbing or shampooing the solution
tank must be fitted as described (see
Fitting the solution tank).
•Fit a brush or drive disc and pad suitable
for the surface to be cleaned. (see
Accessories).
•Fill the solution tank with water and an
appropriate measure of detergent.
•IMPORTANT - Use only cleaning agents
suitable for automatic machines i.e. low
foaming, and follow the chemical
manufactuers’ directions regarding use,
handling, disposal and health and safety
provisions. Using other chemical products
(e.g. chlorinated products) can damage or
destroy the machine
•Before starting the machine release a
liberal amount of cleaning solution from the
tank to the floor. The flow of solution from
the tank is controlled by moving the left
hand lever. Releasing the lever stops the
flow.
•Proceed to operate the machine in the
normal manner, releasing more cleaning
solution from time to time as required.
•Do not keep the machine rotating on one
spot for more than 3 seconds, as this
could cause overheating and damage the
floor surface.
•Dirty water should not be allowed to
accumulate on the floor, it should be
removed to prevent dirt from settling. We
suggest using a wet vacuum cleaner for
this purpose.
•When scrubbing/shampooing is complete,
unplug the machine from the power
supply, empty the solution tank and clean
and dry the machine.
•IMPORTANT - Dispose of unused cleaning
solution in accordance with the
manufacturer’s directions.
4.4 Fitting the solution tank
NOTE - The solution tank is supplied as an
optional accessory item, complete with
attachments and fitting instructions.
•Move the handle to the upright position
and clamp the tank support bracket to the
handle tube in the specified position
(Fig.4). (Refer to the instructions supplied
with the tank).
•Take the solution tank and loop the control
cord over the left hand operating lever and
tie off to a suitable length. Rest the
solution tank on the support bracket with
the handle tube in the groove on the back
of the tank.
•To secure the tank in position, engage the
locking bar on the back of the tank.
•Adjust the length of the control cord by the
spring loaded cord lock to ensure there is
no tension on the cord when the flow
control lever is not being used.
•Take the plastic tube supplied and push
into the connector on the underside of the
solution tank, and the other end onto the
tube on the rop of the motor housing.
WARNING: Please ensure the solution tank
is correctly fastened to the machine when in
use. Failure to comply could result in
possible damage to machine and / or user.
WARNING: Please ensure the solution tank
is not filled above the maximum level
indicated on the front of the tank, failure to
comply could result in possible damage to
machine and / or user.
4.5 Removing the solution tank
• Pull off plastic tube from machine base.
• Raise locking bar on back of tank.
• Lift off tank and detach chain ring from
lever.
5 Storage
Always unplug and wipe down and dry the
machine after use. The machine should
normally be stored with the handle in the fully
upright position.
Wrap supply cord around the handlebar and
cable winder ensuring that the plug is not
trailing on the floor. Store the machine in a
dry indoor area only.
Never store the machine with a pad or brush
fitted as this causes distortion, and results in
instability during operation.

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6 Maintenance
WARNING - Before undertaking
maintenance operations or adjustments
switch off machine and unplug from the
electricity supply.
The machine requires minimum
maintenance apart from the following checks
by the operator.
•Supply cord - Regularly inspect sheath,
plug and cord anchorage for damage or
loose connection.
•Body of the machine - Clean with a damp
cloth.
•Air vents - Check for dust accumulation
around the air inlet and outlet vents of the
motor cooling-air system and clean if
necessary.
Blocked vents will cause the motor to
overheat, and may lead to premature
failure. Warranty claims for this type of
damage will not be accepted
•Solution tank - Check water flow, if
restricted inspect hoses and tubes for
blockage or kinks. Dismantle control valve
to clean if necessary. Check switch
interlock for correct operation.
•Motor overload cut-out - All machines
are fitted with an automatic reset motor
overload cut-out. The cut-out will operate
to protect the motor from overheating by
switching the machine off when there is
excessive friction/resistance to the
cleaning head on the floor. This is usually
caused by the stickiness of the pad or
floor. Turn the cleaning pad over or if both
sides are dirty replace with a clean pad. It
is not possible to obtain a good finish on
the floor using a dirty pad. Should the cut-
out operate it will reset automatically when
the motor has cooled sufficiently, usually
after 15 - 30 mins.
IMPORTANT - Should the machine fail to
operate contact Truvox Customer Service
Department for rapid attention.
After sales service
Truvox machines are high quality machines
that have been tested for safety by
authorised technicians. It is always apparent
that after longer working periods, electrical
and mechanical components will show signs
of wear and tear or ageing.
To maintain operational safety and reliability
the following service interval has been
defined: Every year or after 250 hours.
Under extreme or specialised conditions
and/or insufficient maintenance, shorter
maintenance intervals are necessary. Use
only original Truvox spare parts. Use of other
spare parts will invalidate all warranty and
liability claims!
Should you require after sales service please
contact the supplier from whom you
purchased the machine,who will arrange
service. Repairs and servicing of Truvox
products should only be performed by
trained staff. Improper repairs can cause
considerable dangers to the user.
Enquire about the Truvox low cost and
efficient Maintenance Contract.
8 Guarantee
Your product is guaranteed for two years
from the date of original purchase, or hire
purchase, against defects in materials or
workmanship during manufacture. Within the
guarantee period we undertake at our
discretion, to repair or replace free of charge
to the purchaser, any part found to be
defective, subject to the following conditions.
CONDITIONS
1. Claims made under the terms of the
guarantee must be supported by the original
invoice/bill of sale issued at the time of sale,
or the machine Serial No.
2. For claims under this guarantee contact
the supplier from whom you purchased the
product who will arrange the appropriate
action. Do not initially return the product as
this could result in transit damage.
3. Neither Truvox nor its distibutor shall be
liable for any incidental or consequential
loss.
4. This guarantee is governed by the laws of
England.
5. This guarantee does not cover any of the
following:
- Periodic maintenance, and repair or
replacement of parts due to normal wear
and tear.
- Damage caused by accident, misuse or
neglect, or the fitting of other than
genuine Truvox parts.
- Defects in other than genuine Truvox
parts, or repairs, modifications or
adjustments performed by other than a
Truvox service engineer or authorised
service agent.
- Costs and risks of transport relating
directly or indirectly to the guarantee of
this product.
- Consumable items such as, brushes,
drive discs, filters and vacuum skirts.
This guarantee does not affect your statutory
rights, nor your rights against the supplier
arising from their sales or purchase contract.
Truvox International Limited policy is one of
continual product development and we
reserve the right to alter specifications
without prior notice
.

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9 Technical Specification
All models : Class I construction. Enclosure to IPX4. Fitted with 15m supply cord type H05VV-F
3x1.0mm² (10A), and non rewireable plug.
Model OB28240
Working width cm 28
Pad diameter cm 28
Pad pressure gm/cm² 24.4
Voltage a.c. V 220 - 240
Frequency Hz 50
Motor speed rpm 1400
Motor rating W 550
Handle height cm 115
Weight kg 22
Noise Level (see note 1) dB(A) 71.4
Handle vibration (see note 2) m/s² <2.5
1 - Noise levels measured at a distance of 1 metre from machine and 1,6 metres above floor,
when scrubbing a hard floor. Measurements recorded using a hand held meter.
2 - Handle vibration does not exceed 2,5 m/s², when operating on any surface with brush or
pads.
Measurements recorded by an independent test laboratory.
10 Accessories
Item Part No. Usage
Polypropylene scrubbing brush 05-4442-0000 Wet scrubbing
Shampoo brush 05-4443-0000 Carpet cleaning
Gumati polishing brush 05-4444-0000 Polishing
Standard drive disc (see note 1) 05-4441-0000 Retains cleaning pads
Solution tank 05-4435-0000 5 litre tank for scrubbing or shampooing
Furniture guard 03-8061-0000 Additional protection from knocks
Note1: Always use high quality 28cm pads. Use of poor quality or incorrect size pads will affect
machine performance. Always replace pads when they are worn or dirty.
IMPORTANT : Genuine accessories are only available from authorised Service Agents or
Truvox Customer Service Dept.

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11 Fault diagnosis
The following simple checks may be performed by the operator.
Trouble Reason Remedy
Machine not working, neon
indicator not lit. - Lack of voltage/electrical supply. - Check fuse *, supply cord, plug and socket outlet.
Machine not working, neon
indicator lit. - Switch interlock incorrectly operated.
- Check operating procedure in
instructions.
Machine wobbles or vibrates
excessively.
- Pad worn or damaged.
- Pad dirty.
- Pad loose
- Pad off centre.
- Renew pad.
- Clean the pad.
- Tighten pad lock.
- Reposition pad
* If the fuse blows several times, the machine should be checked by an authorised Service
Agent.

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12 Declaration of conformity
EC Declaration of conformity
We, Truvox International Ltd.
Of Third Avenue
Millbrook Trading Estate
Southampton SO15 0LE
England
declare that the machinery
Make : Rotary floor cleaning machines
Type : Orbis
Model : OB28240
Serial Number : from 000001
Year of Construction: 2006
has been manufactured using the following transposed harmonised European Standards and technical
specifications.
BS EN 50081-1, BS EN 55014-1 & 2, BS EN 60335-1 and BS EN 60335-2-67, and is in conformity with:
the Machinery Directive 89/392/EEC and subsequent amendments,
the Low Voltage Directive 73/23/EEC and subsequent amendments,
and the EMC Directive 89/336/EEC and subsequent amendments.
Signed in : SOUTHAMPTON, England
on the 1
st
day of September 2006
Signature :
Name : Malcolm Eneas
Position : New Product Development Manager

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___________________________________________________________________________
Truvox International Limited, Third Avenue, Millbrook, Southampton, Hampshire
SO15 0LE England
Tel: [phone] Fax: [phone]
e-mail: [e-mail] Web: www.truvox.com