Tube-Line BF5000SL User manual

30608
Operator’sManual
Keep this manual with the machine at all times.
SelfLoadingBalefeeder
BF5000SL
PRINTED IN CANADA
Tubeline Manufacturing Limited
6455 Reid Woods Drive RR #4
Elmira, Ontario, Canada N3B 2Z3
Email:
[email protected]
Fax: [phone]
Tel: [phone]
Toll-free (North America): 1.888.856.6613
www.tubeline.ca
Rev. 1-5

I Operator’s Manual - Self Loading Balefeeder BF5000SL
Operator’s Manual
Thank you for choosing the Tubeline Chainless Self Loading Balefeeder.
Our hope is that it will give you many years of productive service.
Please read and understand this manual and the machine before operation.
Warranty and Limitation of Liability
All equipment is sold subject to mutual agreement that it is warranted by the company to be free from
defects of materials and workmanship. But the company shall not be liable for special, indirect or
consequential, damages of any kind under this contract or otherwise. The company’s liability shall be
limited exclusively to replacing or repairing without charge, at its factory or elsewhere, at its discretion.
Any material, or workmanship defects which become apparent within one year from the date on which
the equipment was purchased, and the company shall have no liability for damages of any kind. The
buyer by the acceptance of the equipment will assume all liability for any damages, which may result
from the use or misuse by his employees or others.
Serial Number
The implement serial number is located on the front left side of the frame. This number helps us to
track changes and improvements and must be mentioned when ordering parts or requesting service.
For your convenience, a space has been provided inside the front cover of this manual to record the
serial number, model number, purchase date, and dealer name.
Model No: ____________________________
Serial No: ____________________________
Date Purchased: _____________________
Dealer Name: ________________________

Self Loading Balefeeder BF5000SL - Table of Contents II
Table of Contents
Operator’s Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
Warranty and Limitation of Liability . . . . . . . . . . . . . . . . . . . . . . . I
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
Section 1: General Information . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Bales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Power Unit Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Section 2: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Signal Words / Safety Messages . . . . . . . . . . . . . . . . . . . . .2-1
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Personal Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . .2-2
Hydraulic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Maintenance Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Safety Decal Locations. . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Section 3: Pre-Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Hitch Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Bale Spear Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Optional Bale Bumper Installation . . . . . . . . . . . . . . . . . . . . . . .3-2
Optional Bale Extension Installation. . . . . . . . . . . . . . . . . . . . . . .3-2
Power Unit Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Section 4: Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Bale Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Bed Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Beater Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Section 5: Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Loading Bales . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Section 6: Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Grease Point - Loading Arm Assembly . . . . . . . . . . . . . . . . . . . . . .6-1
Grease Point - Beatering Bearings . . . . . . . . . . . . . . . . . . . . . . .6-1
Grease Point - Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . .6-2
Grease Point - Cylinder Pivot. . . . . . . . . . . . . . . . . . . . . . . . .6-2
Grease Point - Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Grease Point - Bumper Bearing (if equipped) . . . . . . . . . . . . . . . . . . . .6-2
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Preseason Service . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
End of Season Service. . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Section 7: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Round Bale Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
General Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

III Table of Contents - Self Loading Balefeeder BF5000SL
Section 9: Parts Breakdowns & Lists . . . . . . . . . . . . . . . . . . . . . . . 8-1
Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Front Chain Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
Rear Apron Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
Beaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
Bed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Loading Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Hydraulic Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Section 10: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Bale Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Bale Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Torque Values - Imperial . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Torque Values - Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

203"
74 1/2"
99"
97"
65 3/4"
14"
203"
74 1/2"
99"
97"
65 3/4"
14"
Self Loading Balefeeder BF5000SL - Section 1: General Information 1-1
Section 1: General Information
Usage
This machine is designed to unravel round bales in a windrow for feeding livestock. The BF5000SL
works well with hay, straw, baleage and silage. This machine does not alter material length.
Bales
The BF5000SL can handle up to a 5’ x 6’ round bale. If equipped with optional bale extension this
machine can feed square bales up to 8’ long. Maximum load capacity is 4000lbs.
Power Unit Requirements
The BF5000SL requires a power unit with 8-16 GPM feed rate, a minimum of 2000PSI and a 40hp
engine.
Dimensions

1-2 Section 1: General Information - Self Loading Balefeeder BF5000SL
Orientation
Directional references in this manual are dependant on the operator’s position from a forward pointed
position while towing this machine.
Front
Rear
Left
Right
Hitch
Jack
Bed /
Loading Area
Fork
Rollers
Loading Arm
Terminology
Common terms used in this manual.
Discharge Area
Indicator

Self Loading Balefeeder BF5000SL - Section 2: Safety 2-1
Section 2: Safety
NOTE: This safety alert symbol is found throughout this manual to call attention to instructions
involving yourself and others working around the machine.
Failure to follow these instructions can result in injury or death.
This symbol means:
• Attention!
• Become Alert!
• Your Safety is involved!
Safety Signal Words / Safety Messages
CAUTION: Indicates a potentially hazardous situation that may result in injury.
WARNING: Indicates a potentially hazardous situation that could result is serious injury or death.
DANGER: Indicates a hazardous situation that needs to be avoided. Operator needs to be aware of
these dangers. High probability of serious injury or death.
NOTE: Indicates an informative non-safety related message.
Safety Guidelines
Take the necessary precautions to avoid injury or death. These include:
• Have training and train new operators.
• Review the safety instructions with all users annually.
• Know where safety decals are and what they convey.
• DO NOT paint over, remove or deface any safety signs or warning decals on your equipment.
• Replace damaged and/or missing safety decals.
• DO NOT operate without fully installed shields.
• Reinstall any removed shields BEFORE operating.
• Inspect machine before operating.
• DO NOT operate this machine while under the inuence of drugs or alcohol.
• DO NOT let children ride or operate this machine.
• Keep a rst aid kit and a re extinguisher on site in case of emergency.

2-2 Section 2: Safety - Self Loading Balefeeder BF5000SL
Personal Protective Equipment
WARNING: Wear work boots, gloves, and safety glasses when maintaining or repairing machine.
WARNING: Wear work boots and ear protection when operating machine.
DANGER: Do not wear loose clothing when operating or maintaining the BF5000SL.
Hydraulic Safety
Before applying pressure to the system, be sure all connections are tight and that hoses and
connections are not damaged.
Ensure that all the pressure is released from the hydraulic lines before repairing. Replace or repair
damaged hoses immediately.
WARNING
When checking for oil leaks use a piece of cardboard; DO NOT use your hand:
• Escaping uid under pressure can penetrate the skin causing serious injury.
• Avoid the hazard by relieving pressure before disconnecting hydraulic of other lines.
• Tighten all line connections before applying pressure.
• Protect hands and body from high-pressure uids.
If an accident occurs, see a doctor immediately. Any uid injected into the skin must be surgically
removed within a few hours or gangrene may result. Failure to comply could result in serious injury,
paralysis or even death. Maintenance Safety
DO NOT weld on or near rotating parts. Welding close to rotating parts will cause warping and will
challenge the structural integrity.
DO NOT weld on or near rotating parts. Welding close to rotating parts may cause warping thus
creating high stress loads for moving or rotating parts.
DO NOT weld on wheel rims. Welding on wheel rims may cause high stress and wheel failure.
DO NOT weld on wheels with a mounted tire, Welding on wheels with a mounted tire may cause tire
to burst, causing serious injury or death.

Self Loading Balefeeder BF5000SL - Section 2: Safety 2-3
Safety Decal Locations

2-4 Section 2: Safety - Self Loading Balefeeder BF5000SL
Safety Decal Locations
ITEM QTY PART NUMBER DESCRIPTION
1 2 DE28146 Tubeline Decal 4” x 16”
2 1 DE28702 Chainless Bale Feeder 6” x 35” Decal
3 1 DE28708 BaleFeeder Chainless Decal 23 x 4
4 2 DE39591V ISO Decal - Stay Clear of Forks Vertical
5 2 DE41711H ISO Decal - Angled Crush Horizontal
6 1 DE41713H ISO Decal - High Pressure Fluid Horizontal
7 1 DE41714H ISO Decal - Read OM Horizontal
8 1 DE41715H ISO Decal - Remove Key Before Repair Horizontal
9 2 DE41718H ISO Decal - Thrown Object Horizontal
10 1 DE41902 ISO Decal - Chain Entanglement
11 2 DE43022 BF5000SL Model Decal 16 x 2
12 2 DE43026 ISO Decal - Shear Point
13 1 DE43055 BaleFeeder Chainless Decal 11.5 x 2
14 1 DECANADA Decal Made In Canada
15 2 DEPP00525 Warning Decal - Keep Clear
16 1 DEPP00547 Warning Decal - Do Not Lift Bed

Self Loading Balefeeder BF5000SL - Section 2: Safety 2-5
Safety Decals
DE41713H - Hydraulic pressure puncture hazard.
Read manual maintenance section before repairing.
DE41714H - Read Manual Before Operating Machine.
DE41715H - Remove key from power unit
and read manual maintenance section before
attempting repairs.
DE39591V - Danger from
free falling bale fork.
Stand clear of bale spear
path to avoid injury or
death.
DE41713H - Hydraulic pressure puncture hazard.
Read manual maintenance section before repairing.
DEPP00525 - Keep clear of falling
weight path.

2-6 Section 2: Safety - Self Loading Balefeeder BF5000SL
Safety Decals
DE41718H - Thrown object hazard.
Be sure all observers are clear of discharge area
while operating.
DE41902 - Chain entanglement hazard.
Keep hands clear and shields in place while
operating machine.
DECANADA - This product is proudly
manufactured in Canada.
DE43026 - Beater entanglement hazard.
Keep hands clear and shields in place while
operating machine.
DEPP00547 - Indicator decal.

A
C
B
Self Loading Balefeeder BF5000SL - Section 3: Pre-Operation 3-1
Section 3: Pre-Operation
Initial Setup
Your BF5000SL may need some pre-assembly prior to rst use. In some circumstances the tongue
and bale spears may be removed for shipping and need be installed. Optional features may also be
shipped seperately and need to be installed. All needed fasteners are provided by manufacturer.
Hitch Installation
The front hitch is connected to the main frame
by a 3/4” lock nut and 3/4” x 6” hex bolt through
the rear of the tube (A) and through the front
of the frame (B) with two 1/2” x 5.5” hex bolts,
two 1/2” nuts and BF5000-245 hitch bracket
(C). The hose support and jack may also need
to be installed as shown in illustration to left.
Bale Spear Installation
The bale spears must be attached to the bale
fork to the rear of the machine.
NOTE: Supplied conus nuts are the only
supported fasteners to secure bale spears.

3-2 Section 3: Pre-Operation - Self Loading Balefeeder BF5000SL
Power Unit Hookup
• Connect hitch (A) to power unit
drawbar with pin.
• Connect 4 hydraulic quick couplers
(B) to power unit hydraulic outlets.
• Make sure parking brake is
released before driving away.
• Raise jack when transporting.
When not in use, hydraulic hoses can
be securely stored by looping them
through hose support (C).
A
BC
Optional Bale Bumper Installation
To install the optional bale bumper:
1. Secure two BF5000-260 bumper plates (A)
to top of frame on either side of machine
using four 5/8” x 1.75” hex bolts and 5/8”
lock nuts per side.
2. Slide the two ange bearings (B) onto
either side of BF5000-A20 bumper roller’s
shaft (C).
3. Fasten the two ange bearings with four
7/16” x 1.5” bolts and 7/16” lock nuts to
inside face of bumper plates.
Optional Bale Extension Installation
1. Slide bale extension (A) tube ends into tube
holders (B) located on underside of bed
frame.
2. Align holder holes and bale extension holes
to desired position.
3. Secure in place with four BF5000-238 pins
(C) and 1/8” x 1.5” hair pins. C
B
A
A
A
C
BB

1
2
3
4
1
2
3
4
1
2
3
4
Self Loading Balefeeder BF5000SL - Section 4: Adjustments 4-1
Section 4: Adjustments
Bale Indicator
The bale indicator located on the front
left of the machine is attached to the
loading arm via pulleys and a cable, see
pg.9-14 .
The bale indicator allows you to pierce
bales at the right height for different bale
sizes.
It may need to be adjusted as the cable
stretches over time to remain accurate.
1. The bale indicator should be set
so that when arrow aligns with the
“3ft” mark when the bale fork is fully
lowered. This is the position for
loading 3’ bales.
2. When the bale fork is raised to a
height that the indicator arrow aligns
with 4ft, 5ft, or 6ft, that is the loading
position for that bale size.
3. Raise the bale fork so the indicator
arrow aligns with “TRANSPORT”
mark before and during
transportation.
4. When a loaded bale is being
placed on the bed, the indicator
arrow will align with “DO NOT LIFT
PLATFORM”.
WARNING: Lifting the bed while the indicator is in this
area may cause the bale to twist the bale fork.
Bed Stop
The bed stop (1) is used to trigger the
diverter valve (2) which allows hydraulic
pressure to the loading arm. When
the bed (3) is raised the diverter valve
shuts off pressure to the loading arm
(4) which keeps the arm from being
raised and damaging itself or the bed.

4-2 Section 4: Adjustments - Self Loading Balefeeder BF5000SL
Beater Guide
1. Loosen 5/16-18 bolt (1), and 5/16-18 nuts.
2. Adjust slot opening guide to 1/16” from beater.
3. Retighten fasteners.

Self Loading Balefeeder BF5000SL - Section 5: Operation 5-1
Section 5: Operation
Loading Bales
1. With rear fork assembly down reverse the
unit and pierce bale.
2. Apply hydraulic pressure to loading arm
circuit, lifting the bale onto the bed.
3. If bale has plastic or net wrap covering it
can be easily removed once the bale is off
the ground.
4. After bale is on bed, retract the loading arm
cylinder which will lower the bale fork into
loading position for the next bale.

5-2 Section 5: Operation - Self Loading Balefeeder BF5000SL
Feeding
When a bale is securely on the loading bed and the loading arm fully lowered, feeding opeartion can
begin.
Use the power unit’s hydraulic controls to raise the bed in consistent manner. The bale will feed best
when it is allowed the time to unravel and ow over the beaters. If the bed is raised too quickly the
bale can ride up and either refuse to unroll or plug the beaters. Simply lower the bed until bale lowers
and raise bed at a slower pace if this occurs.

Self Loading Balefeeder BF5000SL - Section 6: Maintenance 6-1
Section 6: Maintenance
This section gives full details of the procedures necessary to maintain the Tubeline Self Loading Bale
Feeder at peak efciency. Complete all checks and services in this section at the hour interval shown.
Note: Failure to complete the required maintenance at the interval shown can cause unnecessary
downtime.
The recommended lubrication intervals are for average conditions. Perform lubrication more often
when operating under adverse conditions.
WARNING
Before lubricating the BF5000SL Bale Feeder always observe the following precautions:
Turn off tractor, set parking brake, remove key and wait for all moving parts to stop before leaving
cab. Failure to comply could result in death or serious injury.
Grease Point - Loading Arm Assembly
Apply 3 strokes of grease every 25 hours at point
(1) (2 locations).
Grease Point - Beatering Bearings
Apply 3 strokes of grease every 50 hours at point
(2) (4 locations).

6-2 Section 6: Maintenance - Self Loading Balefeeder BF5000SL
Grease Point - Cylinder Pivot
Apply 3 strokes of grease every 50 hours at point
(4) (4 locations).
Grease Point - Hub
Apply 3 strokes of grease every 50 hours at point
(5) (2 locations).
Grease Point - Linkage Assembly
Apply 3 strokes of grease every 25 hours at point
(3) (4 locations).
Grease Point - Bumper Bearing (if
equipped)
Apply 3 strokes of grease every 50 hours at point
(6) (2 locations).