Tubo Med FS3000 User manual

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ASSEMBLY INSTRUCTIONS
(FS3000-SA-P)
FS3000 FOOT DROP ORTHOTIC KIT
SEMI-ASSEMBLED KIT - SIZE PEDIATRIC
(SHOE SIZE 10 US-Y -> 4.5 US Kids)
www.turbomedorthotics.com [email protected] T: 1-888-778-8726 www.turbomedorthotics.com [email protected] T: 1-888-778-8726
GRIND SMOOTH ALL CORNERS
AFTER CUTTING
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SEE COMMON LACE CLIP FITTING p.6
SEE COMPLETE LACE CLIP INSTALLATION
FITTING INSTRUCTION DOCUMENT
(DOWNLOAD SECTION WEBSITE)
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www.turbomedorthotics.com [email protected] T: 1-888-778-8726
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2017-02-09 - FS3000-SA-P ASSEMBLY V1.5 (LEGAL)
ALL DETAILED TECHNICAL INFORMATIONS ARE AVAILABLE IN DOWNLOAD SECTION OF WEBSITE:
ASSEMBLY, SIZING, SHOE FITTING, DONNING DOFFING,THERMOFORMING DOCUMENTS
www.turbomedorthotics.com
LACE CLIP FITTING
FS3000 FOOT DROP ORTHOTIC
Hook the lace clip to the front of the orthotic and
install temporarily on the shoe.
1 2
Superimpose on the shoe &
Validate that the lace clip is close to
a set of eyelets.
Install 2 Tie-Wraps in forward holes.
3 4
Pass Tie-wrap ends in Eyelets
NEVER ATTACH AROUND THE LACES
IN EYELETS
IN EYELETS
6
Tighten both Tie-Wraps
at maximum strength.
STRONG FIXATION OF LACE CLIP
IS VERY IMPORTANT
Pull firmly on lace clip and validate that
it's solidly anchored to the shoe.
STURDY FIXATION IS A KEY POINT TO ENSURE
BEST BEHAVIOR OF THE ORTHOTIC
7 8
Cut remaining lenght
of Tie-Wraps.
9
We recommend stable shoes with firm heelcap, robust fabric and fitted
with ridges on sole contour to hold the orthotic in place.
Avoid Minimalist shoes with very light fabric and thin sole !
Keep in mind that the orthotic uses the shoe to lift and stabilize the foot.
Poor shoe strudiness will impair and diminish brace behavior.
(NB, Asics, Brooks, Mizuno, Merrel, Salomon, Keen, Timberland
and many other brand are perfect for the brace)
EASY FITTING SHOES FOR FIRST TRIAL…
Regular Sneaker, Tennis Shoe:
(A) Enough eyelets to attach front of the brace
(B) Bulky sole+Ridges for rear friction grip fixation
(C) Robust fabric: We recommend stable shoes with firm heelcap,
robust fabric and fitted with ridges on sole contour to hold the orthotic
in place. Avoid Minimalist shoes with very light fabric and thin sole
(A)
Engage Tie-wraps in locks and install
in rear corners or best fit position.
5
FS3000 PEDI KIT - LACE CLIP CUTTING CHART
SHOE SIZE US-Kids 10Y 10.5Y 11Y 12Y 12.5Y 13Y 1 1.5 2 2.5 3 3.5 4 4.5
CUTTING POSITION
B B B B B B B A A A A A A A
****SUGGESTED WIDTH TO BE VALIDATED ON FOOTWEAR****
***DO NOT CUT UNTIL FINAL FITTING ON FOOTWEAR***
SUGGESTED USEFULL TOOLS
-POWERED DRILL (VARIABLE SPEED)
-DRILL BIT 2.6MM (7/64”)
http://www.mcmaster.com/#30565A245
-DRILL BIT 5.6MM (7/32”)
http://www.mcmaster.com/#30565A278
-MEASURING CALIPER 300MM OR MEASURING TAPE
-ALLEN KEY 1.5MM (INCLUDED)
-METAL HAND SAW
-BENCH VISE WITH SOFT PAD JAW (PLASTIC OR LEATHER)
-TRAUTMAN SANDER AND CARVER
-PROPANE BLOW TORCH OR HEAT GUN
(IF THERMOFORMING REQUIRED)
-SNAP OFF BLADE KNIFE (OLFA, X-ACTO)
-CUTTER PLIER
-PROTECTIVE SAFETY GEAR:
SAFETY GOGGLES, GLOVES, DUST MASK
& ALL OTHER PROTECTION REQUIRED BY YOUR
HEALTH & SAFETY WORK POLICY)
PARTS LIST - ORTHOTIC KIT, SIZE PEDIATRIC (FS3000-SA-P)
Item Qty Product Code Description
A 1 FS3000-SA-P ASSEMBLED BRACE BODY, SIZE PEDIATRIC
B 1 FS3000-U00-P FRONT SHOE SECTION «U» SHAPE, SIZE PEDIATRIC
C 1 FS3000-C00-P CALF SECTION, SIZE PEDIATRIC
D 5 FS3000-L00-P LACE CLIP ATTACHMENT, SIZE PEDIATRIC
E 4 FS3000-SET-10 M3X10 SET SCREW 18-8 STAINLESS STEEL, 10MM LG
F 1 FS3000-K00-P COMPLETE STRAP & CUSHIONS KIT
G20 FS3000-ZZZ-001 TIE-WRAP BLACK 18 LBS/4"LONG
H 1 FS3000-ZZZ-002 HIGH-TORQUE HEX-L-KEY 1.5MM FOR M3 SET SCREW

INSTALL COMPLETE STRAP &
CUSHIONS KIT
(INSTRUCTIONS IN THE BAG)
CALF REMOVAL
(IF REQUIRED)
12
VALIDATE HEEL GRIP
REFORM HEEL NARROWER
IF REQUIRED
(SEE THERMOFORMING GUIDELINE)
13
IDEAL POSITION OF
HEEL SUPPORT CLEARING
THE GROUND
(TRANSITION SOLE<->FABRIC)
ASSEMBLY
COMPLETED
www.turbomedorthotics.com [email protected] T: 1-888-778-8726 www.turbomedorthotics.com [email protected] T: 1-888-778-8726
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www.turbomedorthotics.com [email protected] T: 1-888-778-8726
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10
CLICK !
115
TIGHTEN
SET SCREWS
DRILL HOLES
1 AT THE TIME
2.6 mm Diam.(7/64”)
!! DRILL VERY SLOWLY !!
4
6 7
H
CUT CALF HEIGHT
REFER TO CUTTING CHART ABOVE
9 H
DRILL
8 SNIPE
& GRIND
SMOOTH
NOTE:
MEASURE LENGTH “ L ” FINAL
REFER TO SIZING CUTTING CHART
3
1
CUT TO SHOE SIZE LENGTH
REFER TO CUTTING CHART ABOVE
SLIDE IN
2
BASIC ORIGINAL BRACE WIDTH “W”= 70mm
WE SUGGEST TO REFORM “W” & HEEL SUPPORT WIDTH SLIGHTLY WIDER FOR
SHOE SIZE LARGER THAN 2.5 US-M (SEE & “W” CHART BELOW)
SEE THERMOFORMING GUIDELINE IF REQUIRED
*
FS3000 PEDI KIT - LENGTH ADJUSTEMENT CUTTING CHART
SHOE SIZE US-Kids 10Y 10.5Y 11Y 12Y 12.5Y 13Y 1 1.5 2 2.5 3 3.5 4 4.5
FINAL LENGTH
L (mm) 128 133 137 141 145 149 153 156 158 160 163 168 171 175
CUTTING REF
X-3 2 6 11 15 20 24 27 29 32 35 40 43 47
"X" ACCURATE FOR W= 70mm (ORIGINAL BRACE & ASSESSMENT TOOL WIDTH)
ADD 2-4 mm TO ENLARGE BRACE WIDTH ("W")
SUBSTRACT 2-4 mm TO REDUCE BRACE WIDTH ("W")
FS3000 PEDIATRIC KIT - SUGGESTED BRACE WIDTH
SHOE SIZE US-Kids 10Y 10.5Y 11Y 12Y 12.5Y 13Y 1 1.5 2 2.5 3 3.5 4 4.5
WIDTH
W(mm) 68 68 68 70 70 70 70 70 72 74 76 76 78 80
* * * * *
FS3000 PEDIT KIT - CALF SUPPORT ADJUSTEMENT CHART
SHOE SIZE US-Kids 10Y 10.5Y 11Y 12Y 12.5Y 13Y 1 1.5 2 2.5 3 3.5 4 4.5
CALF HEIGHT
H (mm) 150 155 160 165 170 175 180 185 190 195 200 205 210 215
***SUGGESTED HEIGHT (Y) PROPORTIONAL TO SHOE SIZE - WE SUGGEST TO TAKE MEASUREMENTS ON PATIENT ***
5.6mm (7/32”) Diam.
X 5.6 mm (7/32”) Deep
APPLY SLIGHT
FORCE DOWN