Tuff stuff Apollo 7000 Series User manual

OWNER’S MANUAL
AMERICA’S PREMIER EXERCISE EQUIPMENT
AP-71HL Rev0
Revision Date 8-14-09
HIGH LOW STATION

Prior to the Assembly of the HIGH LOW STATION
1. Weadviseyou toconsultyourlocalTuffStuffretailerifyou should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1.One 7/8” combination wrench
2.Two 3/4” combination wrench
3.One 9/16” combination wrench
4.One 1/2” combination wrench
5.One 7/16” combination wrench
6.One adjustable wrench
7.One ratchet
8.One 3/4” socket
9.One 9/16” socket
10.One rubber mallet
11. Windex or household glass cleaner
12.Measuring tape
13.Utility knife
14. The hex key alloy set included in the Center Post/Rear Post
box.
2AP-7000 SERIES HIGH LOW STATION
About the HIGH LOW STATION. Congratulations on your new
purchaseof the HIGH LOWSTATION. Wehopeyou are completely
satisfied with this product and wish you many years of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating final inspection has been conducted by our line foreman,
is an expression of our confidence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on file with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read,studyandunderstandtheAssemblyInstructionsandallthe
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. InspecttheUnitforanysignofwearonparts,hardwarebecoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used untilthedefective part is repaired
or replaced.
Safety Precautions
Note: Due to continuing product improvements, specifications and designs are subject to change
without notice.
Introduction
Hardware Measurement Diagram
Specifications
1. Maximum Wt. Capacity - 200 lbs.
2. Total Machine Weight - 413 lbs.
3. Footprint (LWH) - Height is 84”. For footprints refer to
the Center Post/Rear Post Assembly
Manuals.

INSTRUCTIONS FOR A SINGLE STATION ASSEMBLY ONLY:
FOR STEPS 1 AND 2 YOU WILL NEED SOME HARDWARE THAT IS
PROVIDED IN THE AP-70RP BOX. ONCE YOU COMPLETE STEPS
1 AND 2 SKIP TO STEP 5 TO RESUME INSTALLATION.
INSTRUCTIONS FOR A MULTI STATION ASSEMBLY ONLY:
BEGIN ASSEMBLY IN STEP 3. FOR STEPS 3 AND 4 YOU WILL
NEED SOME HARWARE THAT IS PROVIDED IN THE AP-70CP
BOX.
IMPORTANT ASSEMBLY INSTRUCTION NOTE
3AP-7000 SERIES HIGH LOW STATION

2AP-7000 SERIES HIGH LOW STATION
Introduction
B1
B7
B11
B7
27
56
48
9
38
79
32
56 48
2
B9
B8
B9
B8
B1
B7
B11
B7
27
56
48
9
38
79
32
56 48
2
B9
B8
B9
B8
Assembly List
Item # Description Qty.
B1 REAR POST 1
B7 FLAT WASHER SAE N/P 3/8” 4
B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4
B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
2 BASE FRAME 1
9 FOOT SUPPORT TUBE 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1
38 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 2
48 FLAT WASHER SAE N/P 3/8” 4
56 NYLON INSERT LOCK NUT N/P 3/8-16 3
79 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
STEP 1
4AP-7000 SERIES HIGH LOW STATION

5AP-7000 SERIES HIGH LOW STATION
STEP 2
8
6
56
56
27
18
32 32
48
48
56 48 13 27 19 27 13
48 36
46
74
22
12
47
56
48 46
1
48
32
10 10
45
21
62
14
50
50
47 74
46
27
B7
B11
B11
B7
B8
B8
B9
B9
8
6
56
56
27
18
32 32
48
48
56 48 13 27 19 27 13
48 36
46
74
22
12
47
56
48 46
1
48
32
10 10
45
21
62
14
50
50
47 74
46
27
B7
B11
B11
B7
B8
B8
B9
B9
Assembly List
Item # Description Qty.
B7 FLAT WASHER SAE N/P 3/8” 4 B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4 B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
1 ADJUSTABLE PULLEY BRACKET 1 6 COUNTER BALANCE 1 8 COUNTER BALANCE GUIDE ROD 1/2 RD X 66 3/4 1
10 GUIDE RODS 3/4 RD X 71 3/4 2 12 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1 13 SMALL COVER PLATE 3 1/2 PULLEY 2 14 SPACER 1 ID X 1 1/4 OD X 5 2 18 TOP GUIDE ROD HOUSING 1 19 TOP PLATE DOUBLE PULLEY HOLDER 1 21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19 22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1 27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 5 32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 3 36 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 1/2 1 45 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1 46 FINISHED HEX NUT N/P 1/2-13 3 47 FLAT WASHER SAE N/P 1/2” 2 48 FLAT WASHER SAE N/P 3/8” 8 50 FLAT WASHER N/P 3/4 X 2 4 56 NYLON INSERT LOCK NUT N/P 3/8-16 4 62 RUBBER DONUT 3/4 X 2 1/2 2 74 SPLIT LOCK WASHER N/P 1/2” 2

STEP 1 WITH AP-70RP
4AP-7000 SERIES HIGH LOW STATION
A8
A7
A10
27
56
32
48
A8
A7
A10
48
56
38
79
9
A1
2
A8
A7
A10
27
56
32
48
A8
A7
A10
48
56
38
79
9
A1
2
Assembly List
Item # Description Qty.
A1 CENTER POST 1
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4
A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
2 BASE FRAME 1
9 FOOT SUPPORT TUBE 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1
38 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 5 2
48 FLAT WASHER SAE N/P 3/8” 4
56 NYLON INSERT LOCK NUT N/P 3/8-16 3
79 U-SHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 2
STEP 3
6AP-7000 SERIES HIGH LOW STATION

8
6
A7
A8
A10
56
56
27
18
A10
A8
A7
32 32
48
48
56 48 13 27 19 27 13
48 36
46
74
22
12
47
56
48 46
1
48
32
10 10
45
21
62
14
50
50
47 74
46
27
8
6
A7
A8
A10
56
56
27
18
A10
A8
A7
32 32
48
48
56 48 13 27 19 27 13
48 36
46
74
22
12
47
56
48 46
1
48
32
10 10
45
21
62
14
50
50
47 74
46
27
Assembly List
Item # Description Qty.
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4
A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
1 ADJUSTABLE PULLEY BRACKET 1 6 COUNTER BALANCE 1 8 COUNTER BALANCE GUIDE ROD 1/2 RD X 66 3/4 1
10 GUIDE RODS 3/4 RD X 71 3/4 2 12 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1 13 SMALL COVER PLATE 3 1/2 PULLEY 2 14 SPACER 1 ID X 1 1/4 OD X 5 2 18 TOP GUIDE ROD HOUSING 1 19 TOP PLATE DOUBLE PULLEY HOLDER 1 21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19 22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1 27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 5 32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 3 36 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 1/2 1 45 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1 46 FINISHED HEX NUT N/P 1/2-13 3 47 FLAT WASHER SAE N/P 1/2” 2 48 FLAT WASHER SAE N/P 3/8” 8 50 FLAT WASHER N/P 3/4 X 2 4 56 NYLON INSERT LOCK NUT N/P 3/8-16 4 62 RUBBER DONUT 3/4 X 2 1/2 2 74 SPLIT LOCK WASHER N/P 1/2” 2
7
STEP 4
AP-7000 SERIES HIGH LOW STATION

STEP 5
8AP-7000 SERIES HIGH LOW STATION
Assembly List
Item # Description Qty.
3 CARRIAGE 1
5 CHROME SELECTOR POST 1
17 TOP FRAME 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 6
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 7
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 2 1/4 1
37 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 4 2
48 FLAT WASHER SAE N/P 3/8” 20
56 NYLON INSERT LOCK NUT N/P 3/8-16 10

56
56
48
48
37
17
27
48
32
48
32
3
48
48 48
27
32
48
56
5
35
27
48
56 32
56
84
32
56
56
48
48
37
17
27
48
32
48
32
3
48
48 48
27
32
48
56
5
35
27
48
56 32
56
84
32
9AP-7000 SERIES HIGH LOW STATION

10 AP-7000 SERIES HIGH LOW STATION
Assembly List
Item # Description Qty.
11 HIGH/LOW CABLE 1
52 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2 54 NYLON D HANDLE (# H834A) 2 68 SHOULDER BOLT N/P 3/8 X 3/4 CUSTOM 2 70 SNAP LINK N/P 8MM X 80MM 2 76 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
STEP 6 HIGH LOW CABLE ASSEMBLY

11
F
G
H
I
J
11
F
G
H
I
J
11
A
B
C
D
E
F
11
A
B
C
D
E
F
11AP-7000 SERIES HIGH LOW STATION
70
11
76
52
54
68
70
11
76
52
54
68
NOTES: 1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY. 2. THE LETTERS SHOW HOW TO ROUTE THE CABLE.

7
D
CB
A
7
D
CB
A
12 AP-7000 SERIES HIGH LOW STATION
STEP 7 COUNTER BALANCE CABLE ASSEMBLY
57
67
48
76
7
57
67
48
76
7
7
73
74
6
7
73
74
6
NOTES:
1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY.

Assembly List
Item # Description Qty.
6 COUNTER BALANCE 1
7 COUNTER BALANCE CABLE 1
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 2 1/4 1
48 FLAT WASHER SAE N/P 3/8” 6
56 NYLON INSERT LOCK NUT N/P 3/8-16 2
57 NYLON INSERT LOCK NUT N/P 5/16-18 1
67 SHOULDER BOLT N/P 3/8 X 1 5/8 1
73 SPLIT BOLT N/P 1/2-13 X 1 1
74 SPLIT LOCK WASHER N/P 1/2” 1
76 STRAP BRACKET 20 #SF20 STAINLESS STEEL 1
STEP 8 COUNTER BALANCE CABLE FINAL STEP
13AP-7000 SERIES HIGH LOW STATION
56
48
35
56
32
48
27
56
48
35
56
32
48
27

30 33
49
30
20
49
20
30 33
49
30
20
49
20
STEP 9
14 AP-7000 SERIES HIGH LOW STATION
Assembly List
Item # Description Qty.
20 WEIGHT SHIELD 2
30 BUTTON HEAD SCREW GR-8 N/P 1/4-20 X 3/4 4
33 WEIGHT STACK LID 1
49 FLAT WASHER USS N/P 1/4” 4

27
48
16
25
51
75
31 48
67
57
47
48
56
25
48
47
3
15
24
48
56
56
27
56
24
48
32
48
37
35
32
35
17
33
27
27
80
46
74
47
18
56
48
32
32
27
65
48
56
27
56 48
13
27
19
27
13
48 36
46
74
47
46
1
56
48
32
27
30
20
10
10
6
8
49
22
30
45
62
14
50
50
49
32
48
78
12
53
2
48
27
32
48
48
58
56
27
48
80 56
38
56
48
5
26
48
58
48
48
56
48
20
21
79 9
63
66
48
56 32
56
56
43
34
34
55
29
64
23
72
32
32
59
61
27
48
16
25
51
75
31 48
67
57
47
48
56
25
48
47
3
15
24
48
56
56
27
56
24
48
32
48
37
35
32
35
17
33
27
27
80
46
74
47
18
56
48
32
32
27
65
48
56
27
56 48
13
27
19
27
13
48 36
46
74
47
46
1
56
48
32
27
30
20
10
10
6
8
49
22
30
45
62
14
50
50
49
32
48
78
12
53
2
48
27
32
48
48
58
56
27
48
80 56
38
56
48
5
26
48
58
48
48
56
48
20
21
79 9
63
66
48
56 32
56
56
43
34
34
55
29
64
23
72
32
32
59
61
69
69 69
4
60
48
71
32
56
28
72 69
69 69
4
60
48
71
32
56
28
72
15 AP-7000 SERIES HIGH LOW STATION

AP-71HL REV0
Item No. Description Rev. Part No. Qty. Item No. Description Part No. Qty.
1ADJUSTABLEȱPULLEYȱBRACKET 0 UP6257 1 42 DECALȬIMPORTANT FOR BEST PERFORMANCE... (REV 0) BNH1894 3
2BASEȱFRAME 0 UP6206 1 43 TUFFSTUFF LOGO ALUMINUM SMALL (ADHESIVE) BNH2463 1
3CARRIAGE 0 UP6207 1 44 DECALȬWARNING ATTENTION USERS! MOVING... (REV 0) BNH1895 1
4CARRIAGEȱRELEASEȱHANDLE 0 UP6260 1 45 DECALȬWEIGHT NUMBERS REF TPȬ10 (200 lbs) BNH1542 1
5CHROMEȱSELECTORȱPOST 0 UP6208 1 46 FINISHED HEX NUT N/P 1/2Ȭ13 BNH2516 3
6COUNTERȱBALANCE 0 UP6209 1 47 FLAT WASHER SAE N/P 1/2ȈBNH2523 10
7COUNTERȱBALANCEȱCABLE 0 UP6255 1 48 FLAT WASHER SAE N/P 3/8ȈBNH2524 48
8COUNTERȱBALANCEȱGUIDEȱRODȱ1/2ȱRDȱXȱ66ȱ3/4 0 UP6210 1 49 FLAT WASHER USS N/P 1/4ȈBNH2525 4
9FOOTȱSUPPORTȱTUBE 0UP6189 1 50 FLAT WASHER N/P 3/4 X 2 BNH2526 4
10 GUIDEȱRODSȱ3/4ȱRDȱXȱ71ȱ3/4ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱ 0UP6201 2 51 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 THICK BNH2398 1
11 HIGH/LOWȱCABLE 0 UP6254 1 52 HARD PVC CABLE STOPPER 1 1/2 RD X 2 BNH2258 2
12 SELECTORȱPINȱW/COILȱ3/8ȱXȱ4ȱGOLDȱKNOB 0 UP3035 1 53 NYLON BUSHING 1/2 ID X 1 OD X 1 BNH2456 1
13 SMALLȱCOVERȱPLATEȱ3ȱ1/2ȱPULLEY 0 UP1000 2 54 NYLON D HANDLE (# H834A) BNH1215 2
14 SPACERȱ1ȱIDȱXȱ1ȱ1/4ȱODȱXȱ5ȱ0UP6266 2 55 NYLON INSERT LOCK NUT N/P 1/2Ȭ13 BNH2451 4
15 SWIVELȱDOUBLEȱPULLEYȱBKTȱ(HOLLOWȱSHANK) 0UP6193 1 56 NYLON INSERT LOCK NUT N/P 3/8Ȭ16 BNH2450 22
16 SWIVELȱDOUBLEȱPULLEYȱBKTȱ(SOLIDȱSHANK) 0 UP6192 1 57 NYLON INSERT LOCK NUT N/P 5/16Ȭ18 BNH2529 1
17 TOPȱFRAME 0 UP6211 1 58 NYLON SPACER 3/8 X 3/4 X 3/8 BNH0392 4
18 TOPȱGUIDEȱRODȱHOUSING 0 UP6212 1 59 PLASTIC TUBE END 0.9785 X 1.1655 X 0.4225 BNH1824 1
19 TOPȱPLATEȱDOUBLEȱPULLEYȱHOLDER 0 UP6256 1 60 PUSH PULL PIN 1/2 X 2 3/4 DRILLED ASSY BNH1151 1
20 WEIGHTȱSHIELD 0 UP6205 2 61 RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042 BNH0419 1
21 BNH1650 19 62 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2
22 BNH1982 1 63 RUBBER FOOT FOR 6 X 4 1/4 PLATE BNH1647 2
23 BNH0537 1 64 RUBBER GRIP 1 ID X .125 X 5 BNH0957 1
24 BNH2457 265 RUBBER GROMMET 3/4ȈID BNH0401 2
25 BNH0628 4 66 SAFETY TAPE ANTIȬSLIP 4ȈWIDE X 5 1/2 BNH1182 2
26 BNH2235 4 67 SHOULDER BOLT N/P 3/8 X 1 5/8 BNH2473 1
27 BNH0553 14 68 SHOULDER BOLT N/P 3/8 X 3/4 CUSTOM BNH2487 2
28 BNH2467 1 69 SINGLE STRAND CONNECTING LINK #40 (6261K193) BNH0066 1
29 BNH2404 4 70 SNAP LINK N/P 8MM X 80MM BNH2517 2
30 BNH2447 4 71 BRONZE FLANGED BUSHING 3/8 X 1/2 X 1/2 X 11/16 X 1/16 BNH0738 2
31 BNH2528 1 72 SOCKET SET SCREW N/P 10Ȭ32 X 1/8 BNH2518 3
32 BNH2426 13 73 SPLIT BOLT GRȬ8 N/P 1/2Ȭ13 X 1 (RND CUT) BNH2478 1
33 BNH1693 1 74 SPLIT LOCK WASHER N/P 1/2ȈBNH2519 3
34 BNH2428 2 75 SPLIT LOCK WASHER N/P 3/8ȈBNH2520 1
35 BNH2429 2 76 STRAP BRACKET 20 #SF20 STAINLESS STEEL BNH0562 3
36 BNH2433 1 77 SUPER LUBE TEFLON LUBRICANT 82340 BNH0704 1
37 BNH2436 2 78 RUBBER BUMPER 2ȈBNH2486 2
38 BNH2440 2 79 UȬSHAPE WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 THICK BNH2393 2
39 BNH0142 1 80 UȬSTYLE TAPPED HOLE NUT 1/4Ȭ20 BNH0708 4
40 BNH2464 2 81 DECALȬEXERCISE HIGH/LOW 2 OF 2 (APȬ71HL) BNH2530 1
41 BNH1893 1 82 DECALȬSERIAL NO. (APȬ71HL) BNH2537 1DECALȬIMPORTANT ADJUST CABLE HERE 1 OF 2 (REV 0)
DECALȬDANGER TIGHTEN THIS RETAINING... (REV 2)
DECALȬEXERCISE HIGH/LOW (APȬ71HL)
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 2 1/4
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 3 1/2
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 4
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 5
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 1
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 1 3/4
WEIGHT STACK LID
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 3/8Ȭ16 X 2 1/2
BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 (PȬ35375ȬH)
BLACK RUBBER GRIP 1/2 X 2 3/4
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 1/2Ȭ13 X 2 1/2
BUTTON HEAD SOCKET CAP SCREW GRȬ8 N/P 1/4Ȭ20 X 3/4
ALUMINUM CAP 1.020ȈRD (CAPȬ100)
ALUMINUM INSERT ELLIPTICAL CAP 40mm X 80mm
BALL BEARING #W 516
BLACK CASTER WHEEL 1/2 X 1 7/8 X 1 3/8
AP-71HL
P
arts L
i
st
10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 ASSY
10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS ASSY
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
16AP-7000 SERIES HIGH LOW STATION

17
TuffStuff Basic Strength Equipment Safety and General Maintenance
All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service
with minimal maintenance. However, safety inspection and routine maintenance in your facility should be
the upmost importance in your daily operation. Information presented in these pages will serve as a basic
guideline to design your own inspection procedures.
Part One: General Inspection and Cleaning
Equipment should be wiped down with a damp cloth and dried on a daily basis. The powder coat finish
should be polished with a good car wax on a monthly basis. Adaily wipe down of the upholstery with a lano-
lin based hand cleaner or Naugahyde Cleaner. Do not use cleaners such as Lysol or Windex as they will
dry out and crack the vinyl. Lanolin hand cleaner dissolves the sweat and lubricates the vinyl, maintaining
its natural flexibility. Sweat is corrosive and when left on the frame and components will eventually cause
corrosion or rust. When performing these cleaning sessions, it is the perfect time to inspect the equipment
and note any problems for the maintenance personnel to correct.
1. Check equipment if it is operating properly.
2. Check the cable for loose fittings or frayed cable and is seating properly on the pulleys and
cams.
3. Make sure that the proper weight stack selector pin is with each machine and that the pin func-
tions properly.
4. If something appears loose be sure to have it tightened immediately.
5. If a piece of equipment appears damaged or not operation properly, place the piece out-of-ser-
vice immediately.
Part Two: Maintenance
In this paragraph, we will discuss the inspection of the cables, pulleys and their associated components. If
there exists the potential for injury to occur on a machine, it will most likely lie in the cable system. It is im-
portant to inspect the cables frequently and let it be known to all users that it is their responsibility to report
any worn-out cable to prevent a sudden failure that can result in an injury. Cables are moving parts, mean-
ing cable-wear will occur regardless of the type or size used. In the advent of the 3/16” mill-spec cable this
wear takes longer to become apparent and this is why frequent inspections are so important.
1. Check the cable termination at the weight stack. To perform any cable tension adjustment,
loosen the hex jam nut and thread the hex tap bolt in or out to give cable the proper tension.
Re-tightened the hex jam nut when adjustment is complete and make sure the hex tap bolt is
threaded 1/2” into the socket of the selector bar top plate.
2. Check the cable as it terminates at the cam. Check the end fitting for any signs of fraying in this
area. Inspect the bolt and nut and/or screw holding the fitting and be sure that it is tight.
3. Check the cables as it passes over all pulley wheels. Visually inspect the cables and pulleys. A
cable that is wearing will exhibit a ballooned surface that passes over the pulley. This is and early
warning sign to replace the cable.
Maintenance
AP-7000 SERIES HIGH LOW STATION

18
Part Three: Lubrication
Bearing and linear bearings systems have advanced over the years but they must be maintained on a regu-
lar basis if you expect them to last and perform efficiently. TuffStuff uses only the highest quality bearings
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance
to insure long-lasting performance.
1. Bronze and nylon bushings, we recommend on a monthly basis to spray a teflon-base lubricant
(silicone-free) directly onto the shaft as it passes through these bushings. Spray a small amount
onto the shaft and rotate it through its complete movement and wipe off any excess.
2. Weight stack guide rods and bushings, again use teflon spray lubricant and this time spray onto
a rag and wipe the guide rods down with this rag on a weekly basis. Do not use WD-40 or other
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.
3. Sealed bearings pivot points, as the name implies are protected from the outside environment
and require no lubrication. During the machine wipe down, wipe the external bearing surfaces
with the damp rag and dried to prevent the build up of dust and sweat.
4. Linear bearing systems are precision, high load components that require regular maintenance.
Dirt and corrosion are the major culprits in linear bearing failure. The hardened shafts must be
wiped down weekly and lubricated with a light layer of teflon grease. We recommend a teflon-
base (silicone-free) gel/grease for this purpose. Lack of care and maintenance will result in cor-
rosion of the linear shaft causing the bearings to clogged and jammed.
If you religiously perform the maintenance procedures, you will increase the life of the machine and ulti-
mately lower your maintenance costs with fewer replaced components and downtime.
Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are
corrected. If replacement parts are required or maintenance questions, please contact:
TuffStuff Fitness Equipment, Inc.
Service Department
1325 E. Franklin Avenue
Pomona, CA 91766
1-800-961-9377
e-mail: [e-mail]
Maintenance
AP-7000 SERIES HIGH LOW STATION

DO NOT DISCARD THIS MANUAL
TUFFSTUFF LIMITED WARRANTY
TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and
workmanship. All warranty periods begin to run from the date of delivery to the original purchaser. The warranty
and remedies set forth herein are conditioned upon proper storage, installation, use and maintenance and confor-
mance with any recommendations of TuffStuff. This warranty does not cover products not manufactured by
TuffStuff or products which are altered without the express written consent of TuffStuff. This warranty as speci-
fied:
WARRANTY: a) Frames, welds, cams and weight plates -- Lifetime, b) Pivot bearings, pulleys, bushings, gas
shocks and guide rods -- Five (5) years, c) Belts, linear bearings and pull-pin components -- One (1) year, and
d) Upholstery, cables, finish and rubber grips -- Six (6) months, and all other parts not mentioned elsewhere in
this warranty will expire one (1) year from the date of delivery to the original purchaser. The obligation of
TuffStuff under this warranty is limited to repairing or replacing warranted defective parts, as TuffStuff may
elect, at TuffStuff’s facility in Pomona, California, without charge to purchaser for either parts or labor. Pur-
chaser is responsible for installation of repaired or replaced parts, and all transportation and insurance costs on
returned or replaced equipment to and from TuffStuff’s facility in Pomona.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE
SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OR IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF
BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE
LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT
LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPI-
TAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME COST, OR CLAIMS OF CUSTOMERS
OR PURCHASER FROM SUCH DAMAGE.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or
performance of the equipment and no action for breach of this written warranty or any implied warranty shall be
commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or
waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of
the party. Contact TuffStuff Fitness Equipment, Inc. at 1325 E. Franklin Avenue, Pomona, California 91766,
before returning any defective equipment.
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: [phone]
E-mail: [email protected] Net: www.tuffstuff.net