Tuff Tonneaus 801SB Install guide

TONNEAU FITTING INSTRUCTION
VW Amarok, With Sports Bars
2011 - Curr
Part number: 801SB
Package includes
 1 X Tonneau cover  4 x Bar Brackets (300474)
 2 x Tonneau Support Bar (300517)  35 x Rivets (300482)
 2 x A uminium Rope Track-702mm ong ea.  1 x Lock Bracket
 2 x Support Bar Sheath  18 x Rope Buttons (300473)
 1 x Fitting Instructions  4 x Dowe
 1 x Warranty Card

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Table of Contents
1. TONNEAU COVER FITTING .............................................................................................................. 3
1.1 BASIC TOOL REQUIRED ................................................................................................................. 3
1.2 TONNEAU COVER INSTALLATION PROCEDURE ............................................................................ 3
2. TONNO LOCK ................................................................................................................................... 5
2.1 BASIC TOOL REQUIRED ................................................................................................................. 5
2.2 TONNO LOCK CONTENTS .............................................................................................................. 5
2.3 FITTING TONNO LOCK ................................................................................................................... 5
3. MULTI-FIT SUPPORT BAR ................................................................................................................ 5
2.1 BASIC TOOL REQUIRED ................................................................................................................. 6
2.2 MULTI-FIT SUPPORT BAR CONTENTS ........................................................................................... 6
2.3 FITTING MULTI-FIT BAR ................................................................................................................ 7

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1.
1.1.
1. TONNEAU COVER FITTING
TONNEAU COVER FITTINGTONNEAU COVER FITTING
TONNEAU COVER FITTING
NOTE
Read entire instructions prior to start.
1.1 BASIC TOOL REQUIRED
1.1 BASIC TOOL REQUIRED1.1 BASIC TOOL REQUIRED
1.1 BASIC TOOL REQUIRED
Dri , 4mm Dri Bit, Rivet Gun, Marking Penci / Pen
1.2 TONNEAU COVER INSTALLATION
1.2 TONNEAU COVER INSTALLATION 1.2 TONNEAU COVER INSTALLATION
1.2 TONNEAU COVER INSTALLATION PROCEDURE
PROCEDUREPROCEDURE
PROCEDURE
1. Using two pieces of owel, join the 2 aluminium rope tracks together. Place the other 2
pieces of owel in the en s of the now joine rope track.
2. Rest the aluminium rope track on the si e rails as Shown in Diagram A, an push forwar to
the vertical face of the tub.
3. Using a 4.5 mm rill bit, rill 6 holes 50mm from the en of each of the aluminium rope
tracks into the front of tub.
4. Once all the holes have been rille , remove the owelling pieces. Squeeze silicon along
the back of the rope tracks an pop rivet into place.
5. To fit bar brackets measure 495mm an 990mm back from the insi e front e ge at the top of
the tub an place them as shown in iagram A. (10mm own from top e ge of tub). Drill an
rivet using two large rivets for each Bar Bracket. Install support bar accor ing to supplie
instructions.
6. To fit roun bo y hooks to the tailgate, measure 475mm up from the bottom of the tail gate
an line up each hook in ivi ually to each bunji loop starting with the two either si e of the
tailgate han le an working your way out. Drill an rivet buttons alternating from si e to si e.
7. To fit roun bo y hooks to the si es of the ute, measure 165mm own from the insi e e ge
an line up each hook in ivi ually to each bunji loop starting with the two bunjis at the rear
corners an working your way aroun to the front, rill an rivet buttons alternating from si e
to si e.

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2.
2.2.
2. TONNO LOCK
TONNO LOCKTONNO LOCK
TONNO LOCK
The Tonno Lock is now a standard feature inc uded with a
Tuff Tonneaus. The Tonno Lock is situated at the front of
the tonneau cover, so as not to impede the accessibi ity of
the Tuff Tonneau.
Fitting the ock is simp e and on y requires a sma
attachment on the inside edge of the tub behind the cab.
Together with a pad ock, it provides you with an extreme y
effective theft deterrent. The Tonno Lock is designed to suit
a utes and prevent thieves stea ing your Tuff Tonneau, so you can continue to re y on the Tuff Tonneaus’
name to give you what you want in a tonneau cover.
2.1
2.1 2.1
2.1 BASIC TOOL REQUIRED
BASIC TOOL REQUIREDBASIC TOOL REQUIRED
BASIC TOOL REQUIRED
Rivet gun, Dri , Torch, and Marking Penci /Pen.
You wi need to buy a sma Pad ock- make sure the pad ock wi go through the ho e on the Tonno ock.
2.
2.2.
2.2
2 2
2 TONNO LOCK CONTENTS
TONNO LOCK CONTENTSTONNO LOCK CONTENTS
TONNO LOCK CONTENTS
- 2 X 4MM A uminium rivets
- 1 x Tonno Lock bracket
2.3
2.3 2.3
2.3 FITTING TONNO LOCK
FITTING TONNO LOCKFITTING TONNO LOCK
FITTING TONNO LOCK
1. Attach the b ack ock bracket to the bracket on the tonneau with your pad ock, and fit the tarp.
2. Getting under the tarp with a torch, p ace the ock bracket against the body and mark ho es with a pen.
3. Remove tonneau and dri the marks with a 4 mm dri bit, p ace the ock bracket in position and rivet.
3.
3.3.
3. MULTI
MULTIMULTI
MULTI-
--
-FIT SUPPORT BAR
FIT SUPPORT BARFIT SUPPORT BAR
FIT SUPPORT BAR
The Tuff Tonneau Mu ti - Fit Support Bar is designed to fit a most
a Utes on the Market, from Suburu Brumbys to Cab Chassis
a uminium trays.
Part No: 300516

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2.1
2.1 2.1
2.1 BASIC TOOL REQUIRED
BASIC TOOL REQUIREDBASIC TOOL REQUIRED
BASIC TOOL REQUIRED
Dri , 4mm dri bit
2.2
2.2 2.2
2.2 MU
MUMU
MULTI
LTILTI
LTI-
--
-FIT SUPPORT BAR
FIT SUPPORT BARFIT SUPPORT BAR
FIT SUPPORT BAR CONTENTS
CONTENTSCONTENTS
CONTENTS
- 1 x ho ow bar centrepiece - 2 x grub screws
- 2 x so id bar end piece - 1 x Tonneau bar sheath

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2.3
2.3 2.3
2.3 FITTING
FITTING FITTING
FITTING MULTI
MULTIMULTI
MULTI-
--
-FIT BAR
FIT BARFIT BAR
FIT BAR
1. Insert so id bar pieces into either end of ho ow tube. Adjust bar so it fits between bar bracket
ho ders with the ho es facing to the ground (so the grub screws don’t rub against the tonneau),
as shown above and then with a white penci make a mark through the sma ho es of the
ho ow bar onto the so id ends. This is where you wi dri a ho e to the depth of about 1-2mm
(do not go any further)
2. Join the pieces back together and screw grub screws through the ho ow bar into the ho es that
you dri ed. Make sure you do not over tig ten t e grub screws . Then p ace the
tonneau sheath over the bar to stop the bar wearing against the tonneau. Refit the bar. You
may kink the bar in the midd e to give it some extra height to assist with water runoff.
Warning if you do not fit t e tonneau s eat over t e bar, t e tonneau cover will quickly wear
t roug w ic is not covered by warranty.
Your Tuff Tonneau is now ready for work.