Tuff Tonneaus 431SB User manual

TUFF TONNEAUS
Tonneau Cover Fitting Instructions
Mitsubishi MN Triton Dual Cab With Sports Bars,
October 2009 - Current
Part Number: 43 SB
BASIC TOOLS REQUIRED
Drill, 4mm Drill Bit, Rivet Gun, Marking Pencil / Pen
CONTENTS
□ 1 x Tonneau Cover □ 2 x Bar Brackets 300474)
□ 1 x Tonneau Support Bar 300516) □ 28 x Rivets 300482)
□ 1 x Support Bar Sheath □ 1 x Lock Bracket
□ 2 x Aluminium Rope Track -732mm □ 2 x Dowel
□ 1 x Warranty Card □ 1 x Fitting instructions □ 16 x Rope Buttons 300473)
INSTALLATION PROCEDURE
NOTE Read entire instructions prior to start.
Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled
1. Place 1 piece of do el into the center of the aluminium rope track
2. Rest the aluminum rope track on top edge at the front of the tub and centralize. The ‘C’ channel of the
rope track needs to face the front of the car. Line up the back edge of the rope track ith the inside
edge of the tub.
3. Using a 4mm drill bit, drill 3 holes evenly spaced through each of the aluminium rope tracks into the top
of tub. The first hole at each end should be 50mm from each edge of the aluminium rope track.
4. Once all the holes have been drilled, remove the do elling pieces. Squeeze silicon along the back of
the rope track and pop rivet into place.
5. To fit the bar brackets, measure830mm back from the inside front edge at the top of the tub and place
them as sho n in diagram A. (5mm from top edge of tub). Drill and rivet using t o large rivets for each
Bar Bracket. Install the support bar according to the supplied instructions.
To fit the round body hooks measure 130 mm do n from the top edge and line up each hook individually to
each bunji loop starting ith the t o either side of the tailgate handle and orking your ay
around to the front, drill and rivet buttons alternating from side to side
Quality
C eck
DATE SEQ #

E
Insert a dowel [J] half way into each end of the rope track [E].
Ensuring the rounded section 1) of the rope track faces away the cabin, sit the rope track against the
front cabin end) inside vertical surface of the tub 2) & centralize the rope track.
Figure 1
Placement of aluminum
rope track. Ensure channel
is above the tub’s top
edge.
Figure 2
Placement of bar bracket.
Place the bar bracket
with the beveled edge
facing up.
830mm
5mm down
from top
edge of tub
J
1
2
Front of car
Tub
Front of car

TUFF TONNEAU
Multi-Fit Support Bar
Part No - BARADJ
INTRODUCTION
The Tuff Tonneau Multicity Support Bar is designed to fit almost all Uses on the Market, from Subaru
Brumby to Cab Chassis aluminum trays.
BASIC TOOLS REQUIRED
Drill, 4mm drill bit
INSTALATION PROCEDURE
STEP 1 Insert solid bar pieces into either end of hollo tube. Adjust bar so it fits bet een bar
bracket holders ith the holes facing to the ground (so the grub scre s don’t rub against
the Tonneau), as sho n above and then ith a hite pencil make a mark through the
small holes of the hollo bar onto the solid ends. This is ere you ill drill a hole to the
depth of about 1-2mm (do not go any further)
STEP 2 Join the pieces back together and scre grub scre s through the hollo bar into the
holes that you drilled. Make sure you do not over tighten the grub screws .
Then place the PVC material sheath over the bar to stop the bar earing against the
Tonneau. Refit the bar. You may kink the bar in the middle to give it some extra height
to assist ith ater runoff.
Warning if you do not fit the Tonneau sheath over the bar, the Tonneau cover will could wear
through which is not covered by warranty.

Tonno Lock
INTRODUCTION
The Tonno Lock is no a standard feature included ith all Tuff Tonneaus. The Tonno Lock is
situated at the front of the tonneau cover, so as not to impede the accessibility of the Tuff Tonneau.
Fitting the lock is simple and only requires a small attachment on the inside edge of the tub behind the
cab. Together ith a padlock, it provides you ith an extremely effective theft deterrent. The Tonno
Lock is designed to suit all utes and prevent thieves stealing your Tuff Tonneau, so you can continue
to rely on the Tuff Tonneaus’ name to give you hat you ant in a tonneau cover.
BASIC TOOLS REQUIRED
Rivet gun, Drill, Torch, Marking Pencil/Pen. You ill need to buy a small Padlock- make sure the
padlock ill go through the hole on the Tonno lock.
FITTING TONNO LOCK
1. Attach the lock bracket to the bracket on the tonneau ith your padlock, and fit the tarp.
2. Getting under the tarp ith a torch, place the lock bracket against the body and mark holes
ith a pen.
3. Remove tonneau and drill the marks ith a 4 mm drill bit, place the lock bracket in position and
rivet.
Your Tuff Tonneau is now ready for work.
"Tonneau’s are not designed to be used as a load restraint"
If you require any assistance or have any arranty queries regarding your Tuff Tonneau. Please
contact our Customer Service Dept Ph 1800 656 802