Tuffy 354 User manual

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INSTALLATION INSTRUCTIONS
2019+ RAM Truck Console Insert #354
Fits Trucks with Full Console and Sliding Tray
Please read and fill out the enclosed warranty registration card or register online
at tuffyproducts.com/warrantyreg.aspx to activate your warranty.
PARTS CHECKLIST SHIPPING PACKAGE CONTENTS
(Included In Key Bag)
#14.1 (1) #14.2 (2)
1/4” x 5/8” Cap Screw 1/4” Nylon Washer
Console Insert #354 #14.3 (1) #14.4 (6)
1/4”-20 Nylock Nut #12 x 5/8” Screws
Tools needed for standard installation:
• 5/32” Hex Wrench • 7/16” End Wrench • Phillips Head Screwdriver • Drill and 1/8” bit (optional) • Knife (optional)
PLEASE READ ALL INSTRUCTIONS THOROUGHLY BEFORE STARTING INSTALLATION.
1. Remove all contents from the shipping box and confirm that you have all the components listed above.
2. Remove the contents of the factory console, including the bottom mat.
3. Invert the #354 Console Insert so it rests on its lid,
expand the legs and assemble the lid
support hardware (Found in
the Key Bag), as shown
in Figure 1. Tighten the
hardware in small increments
so that the lid remains
supported as you require
(usually self-supporting
at a 45 degree lid angle).
NOTE: One of the #14.2 Nylon
Washers (shown to the right of the
slotted arm) slips between the slotted arm
and the stationary frame.
NOTE: Over time, the friction that holds the lid in the
open position may be reduced. To increase the friction
it is necessary to tighten the assembly. Tighten in small increments
as required, removal of the Console Insert should not be necessary. FIGURE 1

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FIGURE 3
(Bottom Side Up)
F
IGURE
2
(Some Parts not Shown for Clarity)
4. Open the factory console lid and remove the plastic divider in the bottom of the console by lifting it straight upward.
NOTE: It is held by three clips. See Figure 2.
5. Fold the Console Insert legs into the shipping position
and lower the insert into the console. By angling the
right side of Console Insert (side with lid support
hardware) into console opening first, the right “tab” will
fit below the right hanging file support. See Figure 2.
6. Rotate the Console Insert to a horizontal position with
the left “tab” below the left hanging file support.
7. Raise the Console Insert into its final position by
unlocking/opening the lid and pressing the legs outward.
NOTE: The key may only be removed when the lock is
in the locked position, as it is used to lift the lid when
unlocked.
WARNING!!! The key must be removed before sliding
the console tray over the Console Insert. Failure to do
so could result in damage to the key or the lock.
8. With the front and rear legs fully extended, and in
contact with the plastic interior of the factory console, mark the mounting hole locations in the legs (a silver marker
works best). See Figure 1 for Hole Locations
9. Remove the Console Insert from the console and use one of the #14.4 screws and a screwdriver to “drill” holes in the
marked locations of the plastic console interior.
NOTE: A drill and 1/8” bit may be used to pre-drill these locations for easier installation.
10. Return the Console Insert to it’s final position by repeating Steps #5 through #7, and secure the Console Insert in
place using 6) #14.4 Screws in the holes from Step #9, being careful not to overtighten.
11. OPTIONAL STEPS (Modifying Bottom Mat): Use a straight edge to mark a line along the forward edge of the
cavity and carefully cut along this line. See Figure 3
12. Install the two portions of the bottom mat, and return the remaining contents to the console.