Turbonics Kickster KWM Series User manual

1
VCBIOM-1
Installation:
• Kickster Wall Mount hydronic fan coils with VCB
are suitable for connection to a hot water supply at any
pressure up to 300 psi with a maximum water temperature
of 200°F.
• Building codes and plumbing regulations may vary.
Check local codes and regulations before determining
proper application and installation.
• Examine unit for shipping damage.
Figure 1 - KWM6 VCB
• Unit is designed to be mounted under sheetrock for proper
t of the cover. Install at least 6" - 8" above the oor for
best performance. Unit will t between standard 16" studs
on center.
• For unit dimensions on the KWM6 refer to Figure 1 & 3.
For KWM11 refer to gure 2 & 4.
• Secure unit in proper position. Unit must be level to assure
proper drainage and operation.
Kickster Wall Mount Fan Coil
Installation Instructions
Model KWM All Sizes with
Valve Control Box (VCB)

14 13
32
366mm
11
32
26mm
11
32
26mm
13
32
27mm
31
4
83mm
KWM11PRO+VCB
22 9
32
566mm
12 5
16
313mm
15 13
32
391mm
71
2
191mm
INLET 1/2"
COPPER TUBING
OUTLET 1/2"
COPPER TUBING
WIRING INPUT
24 25
32
630mm
419
32
117mm
23
8
60mm
CAT-09856-2_A
Figure 2 - KWM11 VCB
Piping
• e piping on the unit will usually be copper or any other
locally approved piping. Accessible ½” sweat ttings are
provided on the unit itself. For VCB component listing
see Figure 3.
• All piping systems should be designed by a technician
with experience in the various piping arrangements that
work with this type of unit.
• As with any system employing circulated water, the pipes
passing through unheated spaces should be insulated.
NOTE: When using mono-flo or “venturi” fittings, we
suggest placement of a ball valve just after the supply
take-off and before the return is connected.
Piping: Hot Water Boiler
• e unit supply line should be taken from the boiler side
beyond any o-control valve. If the system being used is
a gravity-ow or cast iron hot water system, a separate
circuit must be installed.
Piping: Water Heater
• To install correctly, a technician with knowledge of piping
arrangements and back-o valves must design the piping
system.
Purge and Flush Instructions
After the unit is connected to the water system, verify that
there are no leaks.
1. Close the ball valve on the outlet pipe
2. Open the ball valve on the inlet pipe
3. Remove the brass cap on the purge/flush valve
4. Connect a garden hose to the purge/flush valve and make
sure you are running the hose into a drain or large bucket
5. Open the purge/flush valve. This will purge air from the
system.
6. Continue to flush the system until all air and foreign
matter is removed.
7. Close the purge/flush valve and replace the brass cap
8. Open the ball valve on the outlet pipe.
Prior to Zone valve actuator installation both ball valves
must be open as pressure is applied to the system.
Wiring the Unit
• A eld wiring connection is provided on the unit.
Connect wires at this point only.
• e unit is manufactured with a built-in factory wired
aquastat with a set point of 140°F on and 110°F o. e
aquastat may be disabled in the eld if not required.
• For 24V wiring with transformer see Figure 4.
• For 120V wiring see Figure 5.

2
1
4
5
3
7
6
ITEM NO. RES. COMF. P/N DESCRIPTION MATERIAL QTY.
1 TUR-10053-001 ASSEMBLY, COPPER TUBE, VALVE CONTROL, INLET N/A 1
2
TUR-09825-001 VALVE ACTUATOR, NORMALLY CLOSED, 120VAC N/A 1
3
TUR-09831-001 VALVE BODY, 2-WAY, 1/2" NPT N/A 1
4
TUR-09832-001 VALVE, FULL PORT BALL BRASS 1
5
TUR-09823-002 FLEX PIPE, CSST, 1/2" FIP X 2" 304 SS 1
6
TUR-09823-005 FLEX PIPE, CSST, 1/2" FIP X 5" 304 SS 1
7
TUR-10096-001 NIPPLE, CLOSE, 1/2" NPT BRASS 2
Figure 3
BRASS
Inlet VCB Assembly
Outlet VCB Assembly

260 NORTH ELM STREET, WESTFIELD, MA 01085
Figure 4 - Wiring Diagram KWM6/KWM11 VCB 24V Wiring with Transformer
Figure 5 - Wiring Diagram KWM6/KWM11 VCB 120V Wiring
GROUND
SCREW
FROM FIELD
120V 60HZ LINE
(FUSED CIRCUIT ONLY)
WHITE
BLACK
GREEN
2
1
OFF
AQUASTAT
IMPENDENCE PROTECTED
2-SPEED - 2P MOTOR
HEAVY DUTY BEARINGS
GREEN
BLACK
RED
WHITE
2-SPEED
SWITCH
2
1
OFF
XFMR1
120V
NEUT.
120V
NEUTRAL
24VAC
120VAC COM
24VAC
24V ACTUATOR
TO REMOTE 24V T-STAT
FROM REMOTE 24V T-STAT
KWMPRO SERIES UNIT
VCB
BLUE BLUE
BLACK
HEYCO
GROUND
SCREW
CONNECT TO FIELD
INSTALLED 120V T-STAT
WHITE
BLACK
GREEN
2
1
OFF
AQUASTAT
IMPENDENCE PROTECTED
2-SPEED - 2P MOTOR
HEAVY DUTY BEARINGS
GREEN
BLACK
RED
WHITE
2-SPEED
SWITCH
2
1
OFF
120V ACTUATOR
KWMPRO SERIES UNIT
VCB
BLUE BLUE
BLACK
HEYCO
NOTES:
1. FOR USE WITH MODELS: KWMPRO SERIES
2. ALL WIRING SHALL MEET ALL LOCAL AND NATIONAL CODE.
GROUND
SCREW
FROM FIELD
120V 60HZ LINE
(FUSED CIRCUIT ONLY)
WHITE
BLACK
GREEN
2
1
OFF
AQUASTAT
IMPENDENCE PROTECTED
2-SPEED - 2P MOTOR
HEAVY DUTY BEARINGS
GREEN
BLACK
RED
WHITE
2-SPEED
SWITCH
2
1
OFF
XFMR1
120V
NEUT.
120V
NEUTRAL
24VAC
120VAC COM
24VAC
24V ACTUATOR
TO REMOTE 24V T-STAT
FROM REMOTE 24V T-STAT
KWMPRO SERIES UNIT
VCB
BLUE BLUE
BLACK
HEYCO
GROUND
SCREW
CONNECT TO FIELD
INSTALLED 120V T-STAT
WHITE
BLACK
GREEN
2
1
OFF
AQUASTAT
IMPENDENCE PROTECTED
2-SPEED - 2P MOTOR
HEAVY DUTY BEARINGS
GREEN
BLACK
RED
WHITE
2-SPEED
SWITCH
2
1
OFF
120V ACTUATOR
KWMPRO SERIES UNIT
VCB
BLUE BLUE
BLACK
HEYCO
NOTES:
1. FOR USE WITH MODELS: KWMPRO SERIES
2. ALL WIRING SHALL MEET ALL LOCAL AND NATIONAL CODE.