TurfEx TS-200 Operating instructions

This document supersedes all editions with an earlier date.
April 15, 2021
Lit. No. 30588, Rev. 00
TS200
Zero-Turn Mower Spreader
Owner's Manual and Installation Instructions
Original Instructions
CAUTION
Read this manual before installing or
operating the spreader.

Lit. No. 30588, Rev. 00 3 April 15, 2021
TABLE OF CONTENTS
INTRODUCTION ....................................................... 4
Warranty Registration ........................................... 4
Owner's Information Form .................................... 4
SAFETY ..................................................................... 5
LOADING ................................................................... 9
MOUNTING THE SPREADER............................... 10
Assembly Instructions......................................... 10
Cable Instructions ............................................... 10
HARNESS DIAGRAM AND
WIRING INSTRUCTIONS ................................... 11
ADJUSTABLE SPINNER KIT................................ 12
DEFLECTOR KIT .................................................... 13
OPERATING THE SPREADER ............................. 14
Calibration........................................................... 14
REMOVING THE SPREADER............................... 17
MAINTENANCE ...................................................... 17
Lubrication .......................................................... 17
After Each Use.................................................... 17
At the End of Each Season or
After Extended Storage ................................... 17
Storage ............................................................... 17
TROUBLESHOOTING............................................ 18

Lit. No. 30588, Rev. 00 4 April 15, 2021
INTRODUCTION
This manual has been prepared to acquaint you with
the safety information, operation, and maintenance of
your new zero-turn mower spreader. Please read this
manual carefully and follow all recommendations. This
will help ensure profitable and trouble-free operation
of your spreader. Keep this manual accessible. It is a
handy reference in case minor service is required.
When service is necessary, bring your spreader to
your distributor. They know your spreader best and are
interested in your complete satisfaction.
NOTE: This spreader is designed to spread seed,
granular fertilizer, granular pesticide, and granular
herbicide only. Do not use it for purposes other
than those specified in this manual.
Warranty Registration
Follow the directions on the TurfEx®Warranty
Registration and Customer Survey form included in
the spreader literature kit.
The registration form is also available online at
www.turfexproducts.com. Under "Support" select
"Warranty Registration."
OWNER'S INFORMATION
Owner's Name: ______________________________________________________________________
Date Purchased: _____________________________________________________________________
Distributor Name: __________________________________________ Phone:_________________
Distributor Address:___________________________________________________________________
Vehicle Model: _____________________________________________ Year: __________________
Spreader Model: _________________________ Serial #:__________________________________
Spreader Weight:_____________________lb/kg

Lit. No. 30588, Rev. 00 5 April 15, 2021
SAFETY DEFINITIONS
NOTE: Indicates a situation or action that can lead
to damage to your spreader and vehicle or other
property. Other useful information can also be
described.
SAFETY
WARNING/CAUTION LABELS
Please become familiar with the warning and caution
labels on the spreader.
NOTE: If labels are missing or cannot be read, see
your sales outlet.
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
WARNING
Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious personal injury.

Lit. No. 30588, Rev. 00 6 April 15, 2021
SAFETY
SERIAL NUMBER LABEL
Code Definition
YY 2-Digit Year
MM 2-Digit Month
DD 2-Digit Day
LL 2-Digit Location Code
XXXX 4-Digit Sequential Number
ZZZZZZ Assembly Part Number
Model No. 00000
Serial No. YYMMDDLLXXXXZZZZZZ
Model No. 00000
Serial No. 000000000000000000

Lit. No. 30588, Rev. 00 7 April 15, 2021
CAUTION
Disconnect electric and/or hydraulic power
and tag out if required before servicing or
performing maintenance.
CAUTION
DO NOT leave unused material in
hopper. Material can freeze or solidify,
causing unit to not work properly.
Empty and clean after each use.
NOTE: Lubricate grease fittings after each use.
Use a good quality multipurpose grease.
PERSONAL SAFETY
• Remove ignition key and put the vehicle in PARK
or in gear to prevent others from starting the
vehicle during installation or service.
• Wear only snug-fitting clothing while working on
your vehicle or spreader.
• Do not wear jewelry or a necktie, and secure long
hair.
• Wear safety goggles to protect your eyes from
battery acid, gasoline, dirt, and dust.
• Avoid touching hot surfaces such as the engine,
radiator, hoses, and exhaust pipes.
• Always have a fire extinguisher rated BC handy,
for flammable liquids and electrical fires.
SAFETY
SAFETY PRECAUTIONS
Improper installation and operation could cause
personal injury and/or equipment and property
damage. Read and understand labels and this
Owner's Manual before installing, operating, or making
adjustments.
WARNING
• Driver to keep bystanders minimum of
25 feet away from operating spreader.
• Before working with the spreader, secure all
loose-fitting clothing and unrestrained hair.
• Before operating the spreader, verify that all
safety guards are in place.
• Before servicing the spreader, wait for
auger and spinner to stop.
• Do not climb into or ride on spreader.
WARNING
Overloading could result in an
accident or damage. Do not exceed
GVWR or GAWR ratings as found on
the vehicle. See Loading section to
determine maximum volumes of spreading
material.
CAUTION
During the hopper spreader installation
we recommend the addition of an OSHA
compliant backup alarm. This alarm is
required for OSHA governed employers.
CAUTION
• Do not operate a spreader in need of
maintenance.
• Before operating the spreader, reassemble
any parts or hardware removed for cleaning
or adjusting.
• Before operating the spreader, remove
materials such as cleaning rags, brushes,
and hand tools from the spreader.
• While operating the spreader, use auxiliary
warning lights, except when prohibited by law.
• Tighten all fasteners according to the
Torque Chart. Refer to Torque Chart for the
recommended torque values.

Lit. No. 30588, Rev. 00 8 April 15, 2021
VENTILATION
BATTERY SAFETY
FIRE AND EXPLOSION
Be careful when using gasoline. Do not use gasoline
to clean parts. Store only in approved containers away
from sources of heat or flame.
CELL PHONES
A driver's first responsibility is the safe operation of
the vehicle. The most important thing you can do
to prevent a crash is to avoid distractions and pay
attention to the road. Wait until it is safe to operate
mobile communication equipment such as cell phones,
text messaging devices, pagers, or two-way radios.
CAUTION
Batteries normally produce explosive gases
which can cause personal injury. Therefore,
do not allow flames, sparks, or lit tobacco
to come near the battery. When charging or
working near a battery, always cover your
face and protect your eyes, and also provide
ventilation.
• Batteries contain sulfuric acid which burns
skin, eyes, and clothing.
• Disconnect the battery before removing or
replacing any electrical components.
WARNING
Vehicle exhaust contains lethal fumes.
Breathing these fumes, even in low
concentrations, can cause death. Never
operate a vehicle in an enclosed area without
venting exhaust to the outside.
WARNING
Gasoline is highly flammable and gasoline
vapor is explosive. Never smoke while
working on vehicle. Keep all open flames
away from gasoline tank and lines. Wipe up
any spilled gasoline immediately.
SAFETY
CAUTION
Read instructions before assembling.
Fasteners should be finger tight until
instructed to tighten according to torque
chart. Use standard methods and practices
when attaching spreader including proper
personal protective safety equipment.
TORQUE CHART
1/4-20 109 154
1/4-28 121 171
5/16-18 150 212
5/16-24 170 240
3/8-16 269 376
3/8-24 297 420
7/16-14 429 606
7/16-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14 474 669
644 9091-8
1-12 704 995
1/2-13
1/2-20
11.9
13.7
24.6
27.3
43.6
26.9
53.3
93
148
49.4
69.8
77.9
106.4
120.0
8.4
9.7
17.4
19.2
30.8
35.0
49.4
55.2
75.3
85.0
M6 x 1.00
M12 x 1.75
M8 x 1.25
M14 x 2.00
M10 x 1.50
M27 x 3.00
M22 x 2.50
M30 x 3.50
M24 x 3.00
M20 x 2.5011.1
19.5
38.5
67
107
7.7
613
778
1139
1545
450
428
562
796
1117
M33 x 3.50
M36 x 4.00
2101
2701
1468
1952
325
M16 x 2.00 231 167
M18 x 2.50 318222
Recommended Fastener Torque Chart
Size Size
Torque (ft-lb)
Grade
5
Grade
8
Metric Fasteners Class 8.8 and 10.9
These torque values apply to fasteners
except those noted in the instructions.
Torque (ft-lb)
Grade
5
Grade
8
Size Size
Torque (ft-lb)
Class
8.8
Class
10.9
Torque (ft-lb)
Class
8.8
Class
10.9
Inch Fasteners Grade 5 and Grade 8
NOISE
Airborne noise emission during use is below 70 dB(A)
for the spreader operator.
VIBRATION
Operating spreader vibration does not exceed 2.5 m/s2
to the hand-arm or 0.5 m/s2to the whole body.

Lit. No. 30588, Rev. 00 9 April 15, 2021
APPROXIMATE MATERIAL WEIGHTS
Material Density
(lb/ft3)
Seed See product information on
bag or bulk material.
Pesticide See product information on
bag or bulk material.
Herbicide See product information on
bag or bulk material.
Fertilizer See product information on
bag or bulk material.
Weight of spreader and mount must be added to
struck material weight to determine total spreader
weight. Do not exceed maximum material capacity
as shown on the safety label (see Safety section).
Use only spreading material that is compatible
with the tailgate spreader.
NOTE: If spreader and material loading is in
doubt, weigh vehicle for compliance with vehicle
ratings.
LOADING
This manual covers vehicles which have been
recommended for carrying the spreader. Please see
your local dealer for proper vehicle applications. WARNING
Overloading could result in an accident or
damage. Do not exceed GVWR or GAWR as
found on the vehicle.
CAUTION
Read and adhere to manufacturer's
material package labeling including
Safety Data Sheet requirements.
WARNING
Do not overload vehicle. Use chart below
to calculate weight of material. Weights of
material are an average for dry materials.
CAUTION
Never use wet materials or materials with
foreign debris with any of these spreaders.
These units are designed to handle dry, clean,
free-flowing material.

Lit. No. 30588, Rev. 00 10 April 15, 2021
ASSEMBLY INSTRUCTIONS
1. Attach the hopper tube support to the complete
drive assembly using four 5/16" x 1-3/4" cap
screws and four 5/16" locknuts through the holes
at bottom end of the tube.
2. Place the spreader gate deck upside down on a table.
3. Assemble the gate indicator/stop on the stop slide
with the gate knob. The gate stop must be on the
inside of the deck where it will stop the track.
4. Insert a 5/16" cap screw with hole through the
gate slide. Place a 5/16" locknut on the cap screw.
Finger tighten.
5. Screw the bulkhead cable fitting onto the T-handle
cable.
6. Place the assembly through the tab on the gate deck.
Tighten down with the supplied washer and nuts.
NOTE: There should be a nut on either side of tab.
7. Lower the gate assembly over the spinner shaft.
The spinner shaft must go through the 5/8" hole
on the deck. Center the shaft in the hole.
8. Fasten the deck to the hopper tube using four
5/16" x 1-3/4" cap screws and four 5/16" locknuts.
NOTE: Tighten the bottom cap screws, pull the front
of the deck up, then tighten the top set of cap screws.
9. Place the hopper on the deck. The 5/8" hole must
be used for the spinner shaft.
10. Install two 5/16" x 1" cap screws through the
bottom of the hopper. Finger tighten.
11. Place four flat washers over the 5/16" x 1-3/4" cap
screws. Place cap screws through the hopper
back and through the tube support. Fasten the
cap screws with four 5/16" locknuts. Tighten the
fasteners in the bottom of the hopper.
12. Place the agitator on the spinner shaft. Tighten to
the middle of the flat with a short Allen key.
13. Attach the receiver mount to the transmission
frame using four 1/2" x 1-1/2" cap screws and four
1/2" locknuts.
MOUNTING THE SPREADER
CABLE INSTALLATION
1. Place the unit on vehicle where it will be
permanently used. Place the hitch pin in the hitch
so that the unit does not move.
2. Route the T-handle to the desired operating
location. Make sure that there are not any bends
or sharp corners.
3. Take the T-handle out of the sleeve. Remove the
nuts and washer from the sleeve.
4. Drill holes to mount the T-handle mounting
bracket. Mount the T-Handle to the bracket.
5. Close the gate slide all the way.
6. Re-insert the cable handle and wire all the way.
Aim it through the bolt with hole and tighten the
cap screw.
CAUTION
During removal or mounting, securely grip
spreader to avoid dropping.
CAUTION
Before drilling holes, check to be sure that no
vehicle wiring or other components could be
damaged.

Lit. No. 30588, Rev. 00 11 April 15, 2021
WIRING INSTRUCTIONS
1. Install the switch at the desired location.
2. Run the spreader/vehicle harness from the rear of
the vehicle to the switch area. Attach the female
spade red wire to the switch. Leave the black wire
for Step 5.
HARNESS DIAGRAM AND WIRING INSTALLATION
3. Route the power harness from the battery to the
switch/control.
4. Attach the red lead to the POSITIVE (+) side
of the battery and the black lead to the
NEGATIVE (–) side of the battery.
5. Attach the female spade red wire on switch
terminal. Using the 3" double female black wire
jumper, attach the black wire from the power
harness to the black wire of the vehicle harness.
6. Install the rubber weatherproof boot on the switch.
7. Apply dielectric grease on terminals of the SAE
plug at the rear of the vehicle.
CAUTION
Before drilling holes, check to be sure that no
vehicle wiring or other components could be
damaged.
BATTERY
ON/OFF Switch
Rubber Switch Boot
Wiring Harness
Fuse Holder
20A Fuse
3/8" Ring
Terminal
Double Female
3" Jumper
Remove jumper for use
with VC-020 variable
speed controller.
20A

Lit. No. 30588, Rev. 00 12 April 15, 2021
Positions 1 through 11
Adjustable Fins Shown in
Different Positions
Lift this end up and
move to desired position.
ADJUSTABLE SPINNER ASSEMBLY
The purpose of the adjustable fin is to provide a way
to adjust the spread patterns with different materials.
You can select the desired position by simply lifting up
on the outside top edge. You will notice that different
materials act in different ways in relation to spinner
speed.
By moving the fins you will be able to correct most
pattern issues without having to sacrifice spinner
speed.
All adjustments should be made on pavement and
positions noted for future reference. This process
should be incorporated into your normal calibration
process.
ADJUSTABLE SPINNER KIT

Lit. No. 30588, Rev. 00 13 April 15, 2021
DEFLECTOR KIT
Mount the deflector to either the right
or left side of the spreader as shown
in the picture.
Mounting Bolt
Curb Side Configuration Shown
Cotter Pin
Side Deflector Hinge Pin
Compression
Spring
3/8" Flat Washer 5/16" Locknut
Deflector
Mounting
Bracket
Side Deflector
5/16" x 1"
Cap Screw
Exploded view represents street side
mounting configuration.

Lit. No. 30588, Rev. 00 14 April 15, 2021
It is the responsibility of the person using this equipment to make sure that every type of material is properly
calibrated to perform as expected. This process should take place on a solid at surface away from drains and
livestock areas in order to achieve a safe and accurate reading for proper material distribution. Failure to do so
may cause an over/under application that could damage turf areas or give an ineffective pest control treatment.
Any calibration charts contained in this manual are given as a reference point only and should not be used as
an absolute condition. Spending a few extra minutes to properly calibrate will not only save on wasted materials
and time but also protect turf and other vegetation. Below are several points to be aware of before operating your
spreader in the field.
Flow rates of chemicals can change for many reasons:
1. Formulations vary within the same brand or even between brands.
2. Formulations vary between batches or dates of manufacture.
3. Humidity can cause the material to clump and flow poorly.
4. Poor spreader maintenance can cause flow changes.
5. Slide stop has moved or calibrated to another type of material.
6. Human error can cause rate miscalculation.
Items needed for calibration:
1. A way to catch the material for weighing.
2. A device to measure distance.
3. A scale to weigh your product.
4. A stop watch or other means to time.
Conversion:
To convert pounds per 1000 square feet to pounds per acre, multiply your rate by 43.6
Other important information:
• 1 acre is equal to 43,600 square feet (ft2).
• Ground speed is very important to keep in mind when doing calculations. You will want to convert miles per
hour (mph) to feet per minute (fpm).
• Set the spreader stop at midpoint on its travel length as a starting point. Fill the hopper with enough material
to cover a known area of 1000 square feet. Open the gate and make note of the start/stop time; this is very
important. Next weigh the material on a scale, divide the weight by the known area to establish an application
rate. You may have to adjust the gate stop for more or less material depending on your results.
OPERATING THE SPREADER: CALIBRATION (FOR REFERENCE ONLY)

Lit. No. 30588, Rev. 00 15 April 15, 2021
Materials
Gate
Setting
Urea
46-0-0
Lesco
Tur f ac e
Lesco
Shade Mix
Lesco Fert
30-0-10
Lesco
Insecticide
T
U
R
F
E
X
K
E
Y
S
E
T
T
I
N
G
1XXXX0.57
21.39 0.83 X 0.39 5.28
3 7.15 2.11 X 3.84 14.3 8
410.54 X 0.18 8.79 18.06
515.97 X 0.40 13.55 30.24
624.66 X 0.51 17.07 35.04
731.36 14.70 0.66 23.94 50.32
835.70 X 0.98 29.74 56.22
947.70 X 1.78 39.38 64.56
10 55.29 X 5.59 45.20 76.47
11 6 3.39 37. 9 5 7. 2 7 5 3 . 2 2 8 2. 5 9
12 73.59 X 8.72 64.64 106.49
13 78.60 X 10.00 69.06 122.64
14 83.08 X 11.81 73.80 133.72
15 93.52 57.32 11.94 91.32 145.00
FLOW RATES ARE CALCULATED AT POUNDS PER MINUTE (lb/min)
13
357911
8
15 14 12 10
6
42
OPERATING THE SPREADER: CALIBRATION (FOR REFERENCE ONLY)
Calibration Index Key
NOTE: Calibration Data Is For Reference Only.

Lit. No. 30588, Rev. 00 16 April 15, 2021
CALIBRATION SPEED-TIME-DISTANCE CHART
TIME REQUIRED IN SECONDS TO TRAVEL SPEED-DISTANCE
GROUND
SPEED (mph) 100 FEET 200 FEET 300 FEET GROUND SPEED (mph)
FEET
TRAVELED
PER MINUTE
0.5 136 272 408 0.5 44
1.0 68 136 204 1.0 88
1.5 45 91 192 1.5 132
2.0 34 68 136 2.0 176
2.5 27 54 82 2.5 220
3.0 23 45 68 3.0 264
3.5 20 39 58 3.5 308
4.0 17 34 521 4.0 352
4.5 15 30 45
5.0 14 27 41
6.0 11 23 34
7.0 9.7 19 29
8.0 8.5 17 26
9.0 7.6 15 23
10.0 6.8 14 20
12.0 5.7 11 17
15.0 4.5 9 13.6
20.0 3.4 6.8 10.2

Lit. No. 30588, Rev. 00 17 April 15, 2021
REMOVING THE SPREADER
1. Unplug the spreader harness from the vehicle
harness.
2. Remove the hitch pin from the receiver hitch.
3. Remove the spreader from the vehicle and stand
spreader in an upright position. This may require
additional support.
WARNING
When servicing is necessary, perform it in a
protected area. Do not use power tools in rain
or snow because of danger of electrical shock
or injury. Keep area well lighted. Use proper
tools. Keep the area of service clean to help
avoid accidents.
LUBRICATION
To keep your spreader running smoothly, observe the
following recommendations:
• Lubricate bearings after every 20 hours of use.
• Apply a small amount of light oil to latches as
needed.
• Keep gate cable lubricated with a graphite type
lubricant (non-tacky) after each use.
AFTER EACH USE
• Gently wash unit after each use to prevent
material build-up and corrosion.
• Apply dielectric grease on all electrical
connections to prevent corrosion.
AT THE END OF EACH SEASON
OR AFTER EXTENDED STORAGE
• Wash out the hopper and rinse offall external
surfaces.
• Apply dielectric grease on all electrical
connections to prevent corrosion at the beginning
and end of the season and each time plugs are
disconnected.
• Lubricate all grease fittings with good quality
multipurpose grease.
• Oil or paint all bare metal surfaces.
• If motor cover is removed for any reason, use
silicone sealant to ensure weatherproofing of
enclosure.
STORAGE
Store the spreader in a clean, dry location and away
from direct sunlight.
Store the control in safe dry spot during the off
season.
WARNING
Never remove the spreader with material in
the hopper.
CAUTION
• When replacing parts, use only original
manufacturer's parts. Failure to do so will
void warranty.
• The control is a solid-state electronic unit
and is not serviceable. Any attempt to
service will void warranty.
• There are no serviceable parts in the
motor/transmission assembly. Any attempt
to service will void warranty.
• When pressure washing motor enclosure
area, keep spray at least 36" away from
motor enclosures.
CAUTION
Disconnect electric power at spreader
electrical wiring harness connection and tag
out if required before servicing or performing
maintenance.
CAUTION
DO NOT leave unused material in
hopper. Material can freeze or solidify,
causing unit to not work properly.
Empty and clean after each use.
CAUTION
During removal or mounting, securely grip
spreader to avoid dropping.
REMOVING THE SPREADER & MAINTENANCE
CAUTION
Empty the hopper before removing the spreader.

Lit. No. 30588, Rev. 00 18 April 15, 2021
TROUBLESHOOTING
TS200 SPREADER
Spreader
does not run Fuse blown Jammed agitator
Check switch
Material issue
Dead short in
wiring
Agitator
interference
Gate won't open
Check battery
Fix or replace
Corrosion at
connection
Material will not
flow
Bad motor;
check w/test kit
Loose
connection
Corrosion
Test direct power
(12V) to motor
Load test battery
Clean or replace
all corroded
connections
Apply dielectric
grease
Material issue
Too much
amperage draw
Bad motor/trans
assembly
Test results good:
4A to 20A draw,
no load
Test results bad:
>20A draw,
Bad electrical
connection
Tighten or replace Apply dielectric
grease
Replace wiring
Bad transmission;
check w/test kit
Test turn shaft by
hand; should turn
freely
Electrical
connection
Bad motor;
contact distributor
Loose or
unplugged
Reconnect or
replace cable

Lit. No. 30588, Rev. 00 19 April 15, 2021
Remove
and clean
Material
free flows Shut gate
Linkage frozen
Replace
Lubricate
TS200 SPREADER
TROUBLESHOOTING
Lubricate
Gate open
Replace
Cable frozen
Material
will not flow Open gate
Remove
See above for
frozen parts
Gate closed
Obstruction

Lit. No. 30588, Rev. 00 April 15, 2021
A DIVISION OF DOUGLAS DYNAMICS, LLC
Copyright © 2021 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in
any printed, mechanical, electronic, film, or other distribution and storage media, without the written consent of TrynEx International, LLC.
Authorization to photocopy items for internal or personal use by TrynEx International outlets or spreader owner is granted.
TrynEx International reserves the right under its product improvement policy to change construction or design details and furnish equipment
when so altered without reference to illustrations or specifications used. TrynEx International or the vehicle manufacturer may require or
recommend optional equipment for spreaders. Do not exceed vehicle ratings with a spreader. Patent pending. TrynEx International offers a
limited warranty for all spreaders and accessories. See separately printed page for this important information. The following are registered (®)
trademarks of Douglas Dynamics, LLC: TurfEx®.
Printed in U.S.A.
Tr ynE x Inter nat ional
531 Ajax Drive
Madison Heights, MI 48071-2429
www.turfexproducts.com