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  9. TurfEx TS-300 Owner's manual

TurfEx TS-300 Owner's manual

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Trynex International 2009 L1302 (REV 002) 1 — 1
Trynex International
Owner / Operator’s Manual
The Commercial Turf Choice
SPREADERS
This Manual Must Be Read Before Operating The Equipment
CUSTOMER COPY
Warren, Michigan 48089
Protected by the following patents, #6,089,478, #6,088,865, #Des.425,915
and other pending U.S. and foreign patent applications.
R
TS-300
TS-300-EG
TS-700-E
TS-700-GR
TS-1200-GR
TS-1200-P
TS-700-P
TS-1200-E
© Trynex International 2009 L1302
1 — 2
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Information and Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7
TS-300-E / TS-300-EG Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-21
TS-700-E / P Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
TS-1200-E / P Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26-27
TS-700-E / P & TS-1200-E / P Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28-29
TS-700-E & TS-1200-E Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
Accssories & Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42-50
.ADF-020 Adjustable Deector Kit
.SDK-020 Side Deector Kit
.VAR-020 Variable Speed Control Kit (TS-300,TS-700-E & TS-1200-E Only)
.ZTR-175 Zero Turn Radius Mower Mount
.UTM-175 Utility Mount
.TLR-175 Trailer Mount
.DRM-175 Drop Mount Receiver
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Spreader Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
Adjustable Spinner Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Spreader Calibration Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
Troubleshooting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52-53
Warranty & Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54-55
TS-700-E / GR / P & TS-1200-E / GR / P Gate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
TS-700-GR / TS-1200 GR Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
TS-700-GR & TS-1200-GR Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30-31
Calibration Speed Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Calibration Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
.TPM-175 Three Point Mount
Blank Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40-41
Blank Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34-35
Trynex International 2009 L1302
1 — 3
Introduction
This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of
this spreader.
Refer to the table of contents for an outline of this manual.
We require that you read and understand the contents of this manual completely (especially all safety information) before
attempting any procedure contained herein.
THIS SIGN SHOULD ALERT YOU:
The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics
that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the
machine itself, BE ALERT! Your personal safety and the safety of others is involved
.
Dened below are the SAFETY ALERT messages and how they will appear in this manual:
(RED)
Information that, if not carefully followed,
can cause death!
(ORANGE)
Information that, if not carefully followed,
can cause serious personal injury or death!
(YELLOW)
Information that, if not carefully followed,
can cause minor injury or damage to equipment.
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Trynex International 2009 L1302
1 — 4
General Information
CONGRATULATIONS!
The Turfex product you have purchased is an example of turf management product at its nest! Your Turfex product’s, self
contained design is a trademark of all Turfex products. Here’s why...
SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your Turfex product.
RELIABILITY:
High impact linear low density polyethelyne hopper, state-of-the-art electronic dual variable speed control, custom engineered
powder coated frame, maximum torque 12 volt motor coupled to a custom engineered transmission found only on Turfex products.
VERSATILITY:
Multi-use capabilities allows spreading of a variety of materials.
WARRANTY:
Two years parts and labor from date of installation.
The benets you are about to recognize are that of time, money and eort.
We welcome you to the world of Turfex Performance.
Registration
Record the following information in this manual for quick reference.
Spreader Model Number _____________________________________________________________________________________
Serial Number ________________________________ Controller Serial Number ____________________________________
Date of Purchase ___________________________________________________________________________________________
Dealer Where Purchased _____________________________________________________________________________________
When ordering parts, the above information is necessary. This will help to insure
that you receive the correct parts.
At the right is a diagram of the ID tag. This tag is located on the frame
(where applicable).
Please ll out the warranty card with all the necessary information to validate it. This will also give us a record so that
any safety or service information can be communicated to you.
SER. NO.______________________
TRYNEX INTERNATIONAL
Warren, MI 48089 (800) 725-8377
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Trynex International 2009 L1302
1 — 5
Safety
Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who
have any part in the preparation or use of this equipment.
For your safety warning and information decals have been placed on this product to remind the operator of safety precautions.
If anything happens to mark or destroy the decals, please request new ones from Trynex.
Unit must be strapped down and locked into position before operating vehicle.
Never exceed the Gross Vehicle Weight Rating of vehicle. Failure to do so may limit a vehicles
handling characteristics.
Never attempt to take a unit o with material in it.
Do not drive at excessive speeds when loaded spreader is attached to vehicle. Braking distances may
be decreased and handling characteristics may be impaired at higher speeds.
Never allow children to operate or climb on equipment.
Always check areas to be spread to be sure no hazardous conditions or substances are in the area.
Always inspect unit for defects: broken, worn or bent parts, weakened areas on spreader or mount.
Always shut o vehicle and power source before attempting to attach or detach or service spreader
unit. Be sure vehicle/power source is properly braked or chocked.
Always keep hands, feet, and clothing away from power-driven parts. Remember it is the owner’s
responsibility to communicate information on safe usage and proper maintenance of all equipment.
Always make sure personnel are clear of areas of danger when using equipment. Maintain 60'
distance from all bystanders when operating the spreader.
Inspect the unit periodically for defects. Parts that are broken, missing, or worn out must be replaced
immediately. The unit, or any part of it should not be altered without prior written permission from
the manufacturer.
Never use with foreign debris in the spreader. These units are designed to handle clean,
free-owing material. Note: Can not spread water softner salt.
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Trynex International 2009 L1302
1 — 6
Safety
(continued)
Always inspect pins and latches whenever attaching or detaching spreader, and before traveling.
Never leave material in hopper for long periods of time. Be aware that all ice melters and fertilizers
are hygroscopic and will attract atmospheric moisture and harden up.
Remember, most accidents are preventable and caused by human error. Exercising of care and
precautions must be observed to prevent the possibility of injury to operator or others!
Never operate equipment when under the inuence of alcohol, drugs, or medication that might alter your
judgment and/or reaction time.
Before working with the spreader, secure all loose tting clothing and unrestrained hair.
Always wear safety glasses with side shields when servicing spreader. Failure to do this could result in
serious injury to the eyes.
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Trynex International 2009 L1302 1— 7
Safety and Warning Labels
D 6546
D 6548
D 6335
D 6544
D 6545
D 6859
All Turfex products have warning labels instructing you about certain safety issues you should be aware of. Below are
examples of what to look for and familiarize yourself with. In the event that a label is lost or removed for renishing
reasons, you may obtain new ones from Turfex.
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Trynex International 2009 L1302
1 — 8
TS-300
Main Assembly Views
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Trynex International 2009 L1302 1 — 9
TS-300
Exploded View
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.ytQnoitpircseD.oNtraPyeK
D 4318 3/8" Fender Washer 4
T 15049 5/16-18 x 1/2” Hex Bolt SS 2
14 utnkcoL "61/5 8316 D
1 t SSuN xeH 61 - "61/5 8616 D
1 bonK etaG 2036 D
.ytQnoitpircseD.oNtraPyeK
1
kcarT etaG redeeS
e 1dilS etaG redeeS 5076 D
4076 D
1 reppoH redeeS 051 9076 D
D 6418 5/16" - 18 x 1" Hex Bolt SS 2
D 6304 T-Handle Cable - 10' 1
D 6305 Bulkhead Cable Fitting 1
D 6308 5/16" - 16 x 3/4" Bolt w/Hole SS 1
D 6462 5/16" - 18 x 1-3/4" HHCS 12
D 6703 Gate Indicator / Stop 1
D 6706 Seeder 400 Gate Deck 1
D 6712 Hopper Tube Support 1
D 6480 Transmission Weldment 1
D 6485 Light Duty Receiver Mount 1
D 4116 1/2"-13 x 1-1/2" Hex Bolt 4
4 tuN kcoL "2/1 0214 D
1 T 15036 Cable Mounting Bracket
T 15051
T 15052
T 15050
3/8 Internal Star Lock Washer
3/8-24 Jam Nut SS
Cable Fitting
1
1
1
D 6705 Agitator 1
Trynex International 2009 L1302
Assembly Instructions (refer to digram on page 1-9)
Step 1: Attach hopper tube support (D 6712) to complete drive assembly using (4) 5/16"-18 x 1-3/4" hex bolt (D 6462) and (4)
5/16" lock nut (D 6138) . Use (2) holes at bottom end of tube.
Step 2: Place spreader gate deck (D 6706) upside down on table.
Step 3: Assemble gate indicator/stop (D 6703) on stop slide with gate knob (D6302) . Gate stop must be on the inside of deck where
it will stop the track.
Step 4: Insert (1) 5/16 bolt with hole (D 6308) through gate slide (D 6705) . Finger tighten (1) 5/16" locknut (D 6138) on bolt.
Step 5: Take bulkhead cable tting (D 6305) and screw it onto T-handle cable - 10' (D 6304) rubber coating.
Step 6: Place assembly through tab on gate deck. Tighten down with supplied washer and nuts. NOTE: There should be a nut on either
side of tab.
Step 7: Lower gate assembly over spinner shaft. Spinner shaft must go through 5/8" hole on deck. Shaft to be centered in hole.
Step 8: Fasten deck to hopper tube using (4) 5/16" hex bolts (D 6462) and (4) 5/16" locknuts (D 6138) NOTE: You must rst
tighten bottom bolts, pull front of deck up, then tighten top set of bolts.
Step 9: Place hopper (D 6709) on deck. 5/8" hole must be used for spinner shaft.
Step 10: Finger tighten (2) 5/16 x 1" bolts (D 6166) through bottom of hopper.
Step 11: Place (4) at washers (D 4318) over hex bolts (D 6462). Place bolts through hopper back and in through tube support.
Tighten with (4) 5/16" locknuts.
Step 12: Tighten bolts in bottom of hopper.
Step 13: Place agitator (D 6405) on spinner shaft. Tighen to middle of at with short allen key.
Step 14: Attach receiver mount (D 6485) to transmission weldment (D 6480) using (4) 1/2" hex bolts (D 4116) and (4) 1/2" lock
nuts (D 4 120).
CABLE INSTALLATION
Step 1: Place unit on vehicle where it will be permanently used. Place hitch pin in hitch so unit does not move.
Step 2: Route T-handle to desired operating location. There cannot be any bends or sharp corners.
Step 3: Take T-handle out of sleeve. Take nuts and washer o of sleeve.
Step 4: Drill holes to mount T-handle mounting bracket. Mount T-Handle to bracket.
Step 5: Close gate slide all the way.
Step 6: Re-insert cable handle and wire all the way. Aim through bolt with hole and tighten bolt.
1 — 10
TS-300
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Trynex International 2009 L1302 1 — 11
TS-300
Wiring Diagram
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TS-300 Wiring Instructions
Step 1: First, install switch at desired location.
Step 2: Run spreader/vehicle harness from the rear of vehicle to switch area. Attach the female spade red wire to the switch. Leave the
black wire for Step 5.
Step 3: Route the power harness from the battery to the switch/control.
Step 4: Attach the red lead to the positive side of the battery and the black lead to the negative side of the battery.
Step 5: Attach the female spade red wire on switch terminal. Using 3" double female black wire jumper attach the black wire from the
power harness to the black wire of the vehicle harness.
Step 6: Install rubber weatherproof boot on switch before nishing installation.
Step 7: Insert dielectric grease on terminals of SAE plug at rear of vehicle.
20
AMP
BATTERY
REMOVE JUMPER FOR USE
WITH VC-020 VARIABLE
SPEED CONTROLLER
DOUBLE FEMALE
3" JUMPER
Key Part No. Description Qty.
D 6184 On/O Switch 1
D 6406 Rubber Switch Boot 1
D 6716 Wiring Harness 1
D 6425 Fuse Holder 1
D 6482 20 Amp Fuse 1
D 7105 3/8" Ring Terminal 1
Trynex International 2009 L1302
1 — 12
TS-300-EG
Main Assembly Breakdown
R
.ytQnoitpircseD.oNtraPyeK
D 4318 3/8" Fender Washer
14
14
8316 D
D 6462 5/16" - 18 x 1-3/4" HHCS
5/16" Lock Nut
1 2.7 Cu/Ft Seeder Hopper Yellow 6753 D
1
Electric Gate Assembly
Drive Assembly 1
D 6712 Hopper Tube Support 1
4
SEE DRIVE EXPLODED
VIEW
SEE GATE EXPLODED
VIEW
SEE DRIVE EXPLODED
VIEW
Trynex International 2009 L1302 1 — 13
TS-300-EG / TS-300
R
Drive Assembly
Key Part No. Description Qty.
D 4135 2-5/16" Hair Pin Clip 1
D 4136 5/8" x 5-1/2" Hitch Pin 1
D 6131 1/4"-20 x 1/2" Serr. Flange Bolt 4
D 6133 5/16-18 x 1/2 HHCS 1
D 6172 #10-32 x 5/8" Serr Flange Bolt 2
10 Inch Spinner Plate 1
D 6232 Motor Drive Coupler 1
D 6410 Motor 12 Volt DC (TS-300 Motor) 1
D 6487 #8 x 1/2" Hex Head Sheet Screw 5
D 6715 Transmission 14.5 to 1 1
D 7153 Plastic Bottom Cover 1
D 6480 Transmission Weldment 1
D 6485 Light Duty Receiver Mount 1
D 4116 1/2"-13 x 1-1/2" Hex Bolt 4
1/4-20 x 1-1/4 Panhead MSSS 4
D 4120 1/2" Lock Nut 4
T 30218
T 15014
T 30217
T 15031
T 15016
1/4 Flat Washer SS 4
Tension Spring 4
Adjustable Flite 4
1/4-20 Nylock Nut SS 4
D 6106
Motor 12 Volt (TS-300-EG) 4
T 15030
Complete Drive Assembly Part Number A-4039
( Note: Does Not Include Hich Mount )
Trynex International 2009 L1302
1 — 14
TS-300-EG
Electric Gate Control System
Trynex International 2009 L1302 1 — 15
TS-300-EG GATE
Parts Breakdown
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.ytQnoitpircseD.oNtraPyeK
1
T-15029 Gate Stop Knob
T-15001 Gate Deck
T-15003 Gate Stop
T-15002 Gate Slide
T-15012 1/4-28 x 3 SHCS SS
T-15009 Stainless Spring
T-15007 Stainless Arm #3
T-15006 Stainless Arm #2
T-15005 Stainless Arm #1
T-15008 12 Volt Actuator
T-15020 Actuator Power Cord
D 6166 5/16-18 x 1 Hex Bolt
T-15021 1/4-20 x 3/4 PPH MS Stainless
T-15016 1/4-20 Nylock Stainless
1
1
1
1
1
1
1
1
1
1
1
1
5
4
T-15017 5/16 Nylon Flat Washer
T-15018 5/16-18 Nylock Stainless
T-15023 1/4” Nylon Flat Washer
T-15013 1/4-28 Jam Nut Stainless
T-15014 1/4” Flat Washer Stainless
2
4
3
1
1
T-15037 Gate Stop Spacer
Trynex International 2009 L1302
1 — 16
TS-300-EG
Gate Assembly Views
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Trynex International 2009 L1302 1 — 17
TS-300-EG
Front & Rear Assembly Views
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Trynex International 2009 L1302
1 — 18
TS-300-EG
Electrical System Overview
Key Part No. Description Qty.
T 15020 SOLENOID WHIP 1
T 15034 SPREADER HARNESS 1
T 15028 VEHICLE HARNESS 1
D 7171 CONTROL 1
T 15011 BATTERY HARNESS 1
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Trynex International 2009 L1302 1 — 19
Parts Breakdown
TS-300-EG Solenoid Power Cord T 15020
TS-300-EG Spreader Harness T 15034
BLU (+) POS
GRN (-) NEG
BLK (-) NEG
RED (+) POS
BLK RED BLU GRN
(-)
(+)
RED (+) POS
BLK (-) NEG
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Trynex International 2009 L1302
1 — 20
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TS-300-EG Control Back View
TS-300-EG Control Front View D 7171
GATE SWITCH
ON/OFF
SPREADER POWER
ON/OFF
SPINNER SPEED
CONTROL
POWER IN
POWER OUT
RED (+) POS
ORG (-) NEG
BLUE (-) NEG
BLK (-) NEG
BLK (-) NEG
RED (+) POS
RED (+) POS
TO BATTERY

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