TurfEx TS-200 User manual

866-5TURFEX
© Trynex International 2010 Lxxxx (REV 000) 1 — 1
© Trynex International
Owner / Operator’s Manual
The Commercial Turf Choice
SPREADERS
This Manual Must Be Read Before Operating The Equipment
CUSTOMER COPY
Warren, Michigan 48089
Protected by the following patents, #6,089,478, #6,088,865, #Des.425,915
and other pending U.S. and foreign patent applications.
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TS-200

© Trynex International 2010 Lxxxx
1 — 2
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Information and Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
TS-200 Main Assembly and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
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Spreader Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Adjustable Spinner Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Spreader Calibration Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Troubleshooting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Warranty & Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Calibration Speed Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Calibration Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Have a question or need assistance?
TurfEx Customer Service
(866) 5TURFEX
or [phone]
Monday through Friday 8:00 AM to 4:30 PM EST
Fax: [phone]
E-Mail: [email protected]
Website: www.turfexproducts.com
Blank Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Side Deector Kit Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

© Trynex International 2010 LXXXX 1 — 3
Introduction
This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of
this spreader.
Refer to the table of contents for an outline of this manual.
We require that you read and understand the contents of this manual completely (especially all safety information) before
attempting any procedure contained herein.
THIS SIGN SHOULD ALERT YOU:
The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics
that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the
machine itself, BE ALERT! Your personal safety and the safety of others is involved .
Dened below are the SAFETY ALERT messages and how they will appear in this manual:
(RED)
Information that, if not carefully followed,
can cause death!
(ORANGE)
Information that, if not carefully followed,
can cause serious personal injury or death!
(YELLOW)
Information that, if not carefully followed,
can cause minor injury or damage to equipment.
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© Trynex International 2010 Lxxxx
1 — 4
General Information
CONGRATULATIONS!
The Turfex product you have purchased is an example of turf management product at its nest! Your Turfex product’s, self
contained design is a trademark of all Turfex products. Here’s why...
SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your Turfex product.
RELIABILITY: High impact linear low density polyethelyne hopper, state-of-the-art electronic dual variable speed control, custom engineered
powder coated frame, maximum torque 12 volt motor coupled to a custom engineered transmission found only on Turfex products.
VERSATILITY:
Multi-use capabilities allows spreading of a variety of materials.
WARRANTY: Two years parts and labor from date of installation.
The benets you are about to recognize are that of time, money and eort.
We welcome you to the world of Turfex Performance.
Registration
Record the following information in this manual for quick reference.
Spreader Model Number _____________________________________________________________________________________
Serial Number________________________________ Controller Serial Number ____________________________________
Date of Purchase___________________________________________________________________________________________
Dealer Where Purchased _____________________________________________________________________________________
When ordering parts, the above information is necessary. This will help to insure
that you receive the correct parts.
At the right is a diagram of the ID tag. This tag is located on the frame
(where applicable).
Please ll out the warranty card with all the necessary information to validate it. This will also give us a record so that
any safety or service information can be communicated to you.
SER. NO.______________________
TRYNEX INTERNATIONAL
Warren, MI 48089 [phone]
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© Trynex International 2010 Lxxxx 1 — 5
Safety
Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who
have any part in the preparation or use of this equipment.
For your safety warning and information decals have been placed on this product to remind the operator of safety
precaytions. If anything happens to mark or destroy the decals, please request new ones from Trynex.
Unit must be strapped down and locked into position before operating vehicle.
Never exceed the Gross Vehicle Weight Rating of vehicle. Failure to do so may limit a vehicles
handling characteristics.
Never attempt to take a unit o with material in it.
Do not drive at excessive speeds when loaded spreader is attached to vehicle. Braking distances
may be decreased and handling characteristics may be impaired at higher speeds.
Never allow children to operate or climb on equipment.
Always check areas to be spread to be sure no hazardous conditions or substances are in the area.
Always inspect unit for defects: broken, worn or bent parts, weakened areas on spreader or mount.
Always shut o vehicle and power source before attempting to attach or detach or service
spreader unit. Be sure vehicle/power source is properly braked or chocked.
Always keep hands, feet, and clothing away from power-driven parts. Remember it is the owner’s
responsibility to communicate information on safe usage and proper maintenance of all
equipment.
Always make sure personnel are clear of areas of danger when using equipment. Maintain 60'
distance from all bystanders when operating the spreader.
Inspect the unit periodically for defects. Parts that are broken, missing, or worn out must be
replaced immediately. The unit, or any part of it should not be altered without prior written
permission from the manufacturer.
Never use with foreign debris in the spreader. These units are designed to handle clean,
free-owing material. Note: Can not spread water softner salt.
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© Trynex International 2010 Lxxxx
1 — 6
Safety
(continued)
Always inspect pins and latches whenever attaching or detaching spreader, and before traveling.
Never leave material in hopper for long periods of time. Be aware that all ice melters and
fertilizers are hygroscopic and will attract atmospheric moisture and harden up.
Remember, most accidents are preventable and caused by human error. Exercising of care and
precautions must be observed to prevent the possibility of injury to operator or others!
Never operate equipment when under the inuence of alcohol, drugs, or medication that might
alter your judgment and/or reaction time.
Before working with the spreader, secure all loose tting clothing and unrestrained hair.
Always wear safety glasses with side shields when servicing spreader. Failure to do this could
result in serious injury to the eyes.
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© Trynex International 2010 Lxxxx 1— 7
Safety and Warning Labels
D 6548
D 6335
D 6544
D 6545
D 6859
All Turfex products have warning labels instructing you about certain safety issues you should be aware of. Below are
examples of what to look for and familiarize yourself with. In the event that a label is lost or removed for renishing
reasons, you may obtain new ones from Turfex.
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© Trynex International 2010 Lxxxx
1 — 8
TS-200
Main Assembly View
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© Trynex International 2010 Lxxxx 1 — 9
Parts Breakdown
Model #TS 200
. y tQn o i t p i r c s e D. o N t r a Py e K
D 6081 5/16" Fender Washer 4
D 6133 5/16" - 18 x 1/2" Hex Bolt 2
t 14unkcoL" 61 / 58316D
D 6166 5/16" - 18 x 1" Hex Bolt 3
1bonKe t aG2036D
D 6072 T-Handle Cable - 5' 1
D 6305 Bulkhead Cable Fitting Assembly 1
D 6308 5/16" - 16 x 3/4" Bolt Assy. w/Hole 1
D 6462 5/16" - 18 x 1-3/4" HHCS 12
. y tQn o i t p i r c s e D. o N t r a Py e K
D 6703 Gate Indicator / Stop 1
1kca r Te t aGr edeeS4076D
1ed i l Se t aGr edeeS5076D
D 6077 Seeder Gate Deck 1
12.0 Cu/Ft Hopper15109T
D 6065 Hopper Tube Support 1
D 6063 Wireless Drive Enclosure 1
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© Trynex International 2010 Lxxxx
1 — 10
Complete Drive Assembly Parts Breakdown
Model # TS 200
Key Part No. Description Qty.
T 15106 ZTR Hitch Mount
D 6079
D 5535
D 6162
D 6172
D 6467
4606D
D 6078
D 6232
D 6715
D 6071
D 6063
D 6750
D 6110
D 6463
D 6398
D 6405
D 6131
#10-32 x 1/2” HHMS W/Washer
1
2
1/2-13 Serrated Flange Nut 4
Spinner Power Cord 1
#10-32 x 5/8” Serr. Flng.Bolt 2
Plastic Push Pin 4
Motor Cover Enclosure 1
Spinner Motor 1
Motor Drive Coupler 1
Spinner Transmission 1
Switch Assembly 1
Spinner Drive Enclosure 1
Plastic Spinner 1
Material Deector 1
Plastic Push Pin 2
Spinner Detent Pin 1
Material Agitator 1
1/4-20 x 1/2” Hex Bolt SS 4
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© Trynex International 2010 Lxxxx
Assembly Instructions (refer to digram on page 1-9)
Step 1: Attach hopper tube support (D 6712) to complete drive assembly using (4) 5/16"-18 x 1-3/4" hex bolt (D 6462)
and (4) 5/16" lock nut (D 6138)
. Use (2) holes at bottom end of tube.
Step 2: Place spreader gate deck (D 6706) upside down on table.
Step 3: Assemble gate indicator/stop (D 6703) on stop slide with gate knob (D6302) . Gate stop must be on the inside of
deck where it will stop the track.
Step 4: Insert (1) 5/16 bolt with hole (D 6308) through gate slide (D 6705) . Finger tighten (1) 5/16" locknut (D 6138) on bolt.
Step 5: Take bulkhead cable tting (D 6305) and screw it onto T-handle cable - 10' (D 6304) rubber coating.
Step 6: Place assembly through tab on gate deck. Tighten down with supplied washer and nuts. NOTE: There should be a nut on
either side of tab.
Step 7: Lower gate assembly over spinner shaft. Spinner shaft must go through 5/8" hole on deck. Shaft to be centered in hole.
Step 8: Fasten deck to hopper tube using (4) 5/16" hex bolts (D 6462) and (4) 5/16" locknuts (D 6138) NOTE: You must rst
tighten bottom bolts, pull front of deck up, then tighten top set of bolts.
Step 9: Place hopper (D 6709) on deck. 5/8" hole must be used for spinner shaft.
Step 10: Finger tighten (2) 5/16 x 1" bolts (D 6166) through bottom of hopper.
Step 11: Place (4) at washers (D 4318) over hex bolts (D 6462). Place bolts through hopper back and in through tube support.
Tighten with (4) 5/16" locknuts.
Step 12: Tighten bolts in bottom of hopper.
Step 13: Place agitator (D 6405) on spinner shaft. Tighen to middle of at with short allen key.
Step 14: Attach receiver mount (D 6485) to transmission weldment (D 6480) using (4) 1/2" hex bolts (D 4116) and (4) 1/2" lock
nuts (D 4120).
CABLE INSTALLATION
Step 1: Place unit on vehicle where it will be permanently used. Place hitch pin in hitch so unit does not move.
Step 2: Route T-handle to desired operating location. There cannot be any bends or sharp corners.
Step 3: Take T-handle out of sleeve. Take nuts and washer o of sleeve.
Step 4: Drill holes to mount T-handle mounting bracket. Mount T-Handle to bracket.
Step 5: Close gate slide all the way.
Step 6: Re-insert cable handle and wire all the way. Aim through bolt with hole and tighten bolt.
1 — 11
TS-200
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© Trynex International 2010 Lxxxx
1 — 12
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THIS PAGE INTENTIONALLY LEFT BLANK

© Trynex International 2010 L1xxxx 1 — 13
TS-200
Wiring Diagram
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TS-200 Wiring Instructions
Step 1: First, install switch at desired location.
Step 2: Run spreader/vehicle harness from the rear of vehicle to switch area. Attach the female spade red wire to the switch. Leave the
black wire for Step 5.
Step 3: Route the power harness from the battery to the switch/control.
Step 4: Attach the red lead to the positive side of the battery and the black lead to the negative side of the battery.
Step 5: Attach the female spade red wire on switch terminal. Using 3" double female black wire jumper attach the black wire from the
power harness to the black wire of the vehicle harness.
Step 6: Install rubber weatherproof boot on switch before nishing installation.
Step 7: Insert dielectric grease on terminals of SAE plug at rear of vehicle.
20
AMP
BATTERY
REMOVE JUMPER FOR USE
WITH VC-020 VARIABLE
SPEED CONTROLLER
DOUBLE FEMALE
3" JUMPER
Key Part No. Description Qty.
D 6184 On/O Switch 1
D 6406 Rubber Switch Boot 1
D 6716 Wiring Harness 1
D 6425 Fuse Holder 1
D 6482 20 Amp Fuse 1
D 7105 3/8" Ring Terminal 1

Model # TS-200
Adjustable Spinner Assembly
© Trynex International 2010 Lxxxx
1 — 14
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Positions 1 Through 11
Adjustable Fins Shown in
Dierent Positions.
Lift This End Up and
Move To Desired Position.
The purpose of the adjustable n is to provide a way to adjust spread patterns with dierent materials. You can select
the desired position by simply lifting up on the outside top edge. You will notice that dierent materials act in dierent
ways in relation to spinner speed. By moving the ns you will be able to correct most pattern issues without having to
sacrice spinner speed. All adjustments should be made on pavement and positions noted for future reference, this
process should be incorporated into your normal calibration process.

2
34
56
78
910
11 12
13 14
15
UREA
46-0-0
GATE
SETTING
15
1.39
X
14
13
12
11
10
9
8
7
6
5
4
3
2
1
LESCO
TURFACE
LESCO
SHADE MIX
LESCO FERT
30-0-10
LESCO
INSECTICIDE
X
X
X
X
X
X
X
X
X
X
X
X
X
X
FLOW RATES ARE CALCULATED AT POUNDS PER MINUTE
TURFEX TS-300-E/EG
7.15
10.54
15.97
24.66
31.36
35.70
47.70
55.29
63.39
73.59
78.60
83.08
93.52
5.28
14.38
18.06
30.24
35.04
50.32
56.22
64.56
76.47
82.59
106.49
122.64
133.72
145.00
0.83
2.11
14.70
37.95
57.32
0.18
0.40
0.51
0.98
0.66
1.78
5.59
7.27
8.72
10.00
11.81
11.94
0.39
3.84
8.79
13.55
17.07
23.94
29.74
39.38
45.20
53.22
64.64
69.06
91.32
0.57
73.80
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Model # TS 200
Calibration Chart
© Trynex International 2010 Lxxxx 1 — 15
Calibration Data Is For Reference Only
NOTE:
Calibration Index Key

© Trynex International 2010 Lxxxx
1 — 16
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300 FEET
10.0
68
136
9.0
8.0
7.0
6.0
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
.05
272
68
54
45
34
30
27
19
17
15
408
204
192
0.5
45
34
27
23
20
17
15
14
11
9.7
8.5
7.6
6.8
88
132
176
220
264
308
352
136
91
39
23
14
136
82
68
51
58
45
41
34
29
26
23
20
1.0
1.5
2.0
2.5
3.0
3.5
44
100 FEET
GROUND
SPEED IN
MPH
FEET
TRAVELED
PER MIN
GROUND
SPEED
MPH
200 FEET
TIME REQUIRED IN SECONDS TO TRAVEL
A DISTANCE OF
4.0
SPEED-DISTANCE
12.0
5.7
11 17
15.0
4.5
9
13.6
20.0
3.4 6.8
10.2
Calibration Speed-Time-Distance Chart

CALIBRATION DISCLAIMER
© Trynex International 2010 Lxxxx 1 — 17
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It is the responsibilty of the person using this equipment to make sure that every type of
material is properly calibrated to perform as expected. This process should take place on a solid
at surface away from drains and livestock areas in order to achieve a safe and accurate reading
for proper material distribution. Failure to do so may cause an over/under application that could
damage turf areas or give an ineective pest control treatment. Any calibration charts contained in
this manual are given as a refernce point only and should not be used as an absolute condition.
Spending a few extra minutes to properly calibrate will not only save on wasted materials and time
but also protect turf and other vegitation. Below are several points to be aware of before operating
your spreader in the eld.
. Flow rates of chemicals can change for many reasons
1. Formualtions vary within the same brand or even between brannds
2. Formulations vary between batches or dates of manufacture
3. Humidy can cause the material to clump and ow poorly
4. Poor spreader maintenance can cause ow changes
5. Slide stop has moved or calibrated to another type of material
6. Human error can cause rate miscalculation
. Items needed for calibriation
1. A way to catch the material for weighing
2. A device to measure distance
3. A scale to weigh your product
4. A stop watch or other means to time
. Conversion
1. To convert pounds per 1000 square feet to pounds per acre, multiply your rate by 43.6
. Other important information
1. 1 acre is equal to 43,600 Squre Feet
2. Ground speed is very important to keep in mind when doing calculations, you will want
to convert mph to feet per minute
Set the spreader stop at mid point on it’s travel length as a starting point. Fill the hopper with enough
material to cover a known area of 1000 square feet. Open the gate and make note of the start/stop
time, this is very important. Next weigh the material on a scale, divide the weight by the known area
to establish an application rate. You may have to adjust the gate stop for more or less material
depending on your results.

© Trynex International 2010 Lxxxx
1 — 18
SDK-020 Deector Kit
Parts Breakdown
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. y tQno i t p i r c s eD. oNt r a Py e K
1
T-15056 Compression Spring
T-15055 Side Deector Hinge Pin
D - 6853 Cotter Pin
D - 6169 3/8 Flat Washer SS
T-15018 5/16 Nylock Nut SS
T-15054 Deector Mounting Bracket
D - 6418 5/16 - 18 x 1 Hex Bolt ss
T-15053 Side Def;ector
2
2
2
1
1
2
1
Step 1: Mount deector to either right
or left side of spreader as shown
in picture.
Mounting Bolt
Exploded view represents street side
mounting conguration
Curb Side Conguration Shown

Spreader Maintenance
•WARNING – When servicing is necessary, perform it in a protected area. Do not use power tools in rain or snow because of
DANGER of electrical shock or injury. Keep area well lighted. Use proper tools. Keep the area of service clean to help avoid
accidents.
•WARNING – Disconnect electricity to spreader before servicing.
•CAUTION – The controller is a solid state electronic unit and is not serviceable. Any attempt to service will void warranty.
•CAUTION – There are no serviceable parts in the motor/transmission assembly. Any attempt to service will void warranty.
•CAUTION – When replacing parts use only original manufacturer’s parts. Failure to do so will void warranty.
•Use diaelectric grease on all electrical connections to prevent corrosion at the beginning and end of the season and each
Time plugs are disconnected.
•Gently wash unit after each use to prevent material build-up and corrosion.
•CAUTION – When pressure washing motor enclosure area stay at least 36'' away from all electrical items.
•Paint or oil all bare metal surfaces at the end of the season.
•Keep gate cable lubricated with a graphite type lubricant (non-tacky) after each use.
•If motor cover is removed for any reason, use silicone sealant to ensure weather proong of enclosure.
•Grease bearings after every 20 hours use.
•After rst use, tighten all nuts and bolts on spreader and mount.
•WARNING: Never remove spreader with material in hopper.
© Trynex International 2010 Lxxxx 1 — 19
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•Store controller in safe dry spot during the o season.

© Trynex International 2010 Lxxxx1 — 20
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Troubleshooting
TS 200
SPREADER
DOESN'T RUN FIX OR REPLACE
AGITATOR
INTERFERENCE
FUSE
BLOWN JAMMED AGITATOR
MATERIAL
ISSUE
BAD MOTOR
CHECK WITH TEST KIT
TEST GOOD
NO LOAD
4-20 AMPS
BAD MOTOR/TRANS
ASSEMBLY
TOO MUCH
AMP DRAWN
TEST BAD
20+ AMPS
BAD TRANSMISSION
CHECK WITH TEST KIT
TEST TURN SHAFT
BY HAND SHOULD
TURN FREELY
CORROSION AT
CONNECTION CLEAN OR REPLACE
DON'T FORGET
USE DIELECTRIC
GREASE
DON'T FORGET
USE DIELECTRIC
GREASE
BAD ELECTRICAL
CONNECTION
LOOSE CONNECTION TIGHTEN OR REPLACE
REPLACE WIRING
DEAD SHORT
IN WIRING
BAD MOTOR
CHECK WITH TEST KIT
ELECTRICAL
CONNECTION
TEST DIRECT POWER
(12 VOLTS) TO MOTOR
CHECK
SWITCH
LOOSE OR
UNPLUGGED
CORROSION
CHECK BATTERY LOAD TEST
GATE WON'T OPEN RECONNECT OR
REPLACE CABLE
MATERIAL WILL
NOT FLOW
MATERIAL
ISSUE