TVS ZT125 User manual

Owners Manual ZT 000001
© PT TVS Motor Company Indonesia

KATA PENGANTAR
Dear TVS ZT 125 Owner,
Congratulations!
Welcome to the family of satisfied TVS Customers across the world by choosing TVS ZT 125.
This manual explains about the features and benefits of your motor sport. Please thoroughly
familiarise this manual before you start.
Maintenance is extremely important to let your ZT 125 deliver the maximum performance to
you. Please get you ZT 125 maintained from any TVS Authorized Dealer / PGM / Service
Outlets.
We are delightful to welcome you into our ever expanding happy family.
Thank you for choosing TVS ZT 125.
Happy riding,
PT. TVS Motor Company Indonesia
PREFACE

SPECIFICATION
1
ENGINE
Type 4 Stroke
Bore 57 mm
Stroke 48.8 mm
Piston displacement 124.53 cc
Compression ratio 9.4 (3)
Carburettor UCAL BS-26
Air Filter Paper filter
Oil Filter Wire filter
Lubrication system Oil throchoid pump
Maximum power 8.10 (0.4) KW@8000 Rpm
Maximum torque 10.8 (0.4) Nm
Engine idling 1400 ± 100 rpm
Starting systen Electrik start & kick start
TRANSMISSION
Clutch Wet type plate, manually operated
SPECIFICATION
1

Gear shift lever 4 to the Top
Primary gears Helical gears
secondary gears Chain sprocket
GEAR RATIO
1st gear 3.273
2nd gear 1.750
3rd gear 1.238
4th gear 0.958
Primary reduction 65/20 (3.25)
Secondary reduction 45/14 (3.214)
CHASSIS
TIRE
Front
Rear
TIRE PRESSURE
Front alone 1.75 kg/cm² (29 PSI)
Rear olone 2.00 kg/cm² (30 PSI)
Front tandem 1.75 kg/cm² (29 PSI)
Rear tandem 2.25 kg/cm² (33 PSI)
SPECIFICATION
Overall length
Overall width
Overall height
Seat height
Distance to the ground
Axle wick
Semi Trail
740 mm
1265 mm
2025 mm
1075 mm
802 mm
185 mm
Vehicle weight
Load
Maximum payload
Steering angle
Caster angle
Frame
Front Suspension
Rear Suspension
Trail
Turning Radius
26.6°
88,4
Semi Trail
Telescopic
Ganda, Hidrolis
2185
105.3 kg
130 kg
236.3 kg
Left 44°, Right 44°
Diamond tube
SW CW
70 / 100 x 19 2.75 x 17
90 / 100 x 16 3.00 x 17
Semi Trail
2

SPESIFIKASI
BREAK
Front Disk, 240 mm
Rear Drum 130 mm dia.
ELECTRICAL
Type Generator AC
Ignition system IDI - DC
Sparkplug BOSCH UR4KC
Battery type Lead Acid Battery 5Ah
Generator Fly Wheel magneto,
12V, 100W
Head lamp Halogen HS 12V,
35/35W x 1
Dusk lamp 12V, 3W
Tail/brake lamp 12V, 4W
Turn signal lamp 12V, 10W
Plate number lamp 12V, 4W
Instrumen lamp 12V, 3.4W
Horn 12V DC x 1 buah
Fuse 12V, 10A x 1 buah
CAPACITIES
Fuel tank capacity 15.0 liters
Reserve 2.5 liters
Engine oil TVS TRU4 oil
Oil grade SAE20W40
Oil capacity 1000 ml (Periodik)
Oil capacity 1100 ml (Overhaul)
Front fork oil DOT 3 / DOT 4
SPECIFICATION
3

KNOW
ABOUT
YOUR ZT 125
2
Frame Number
Frame serial number is located on the left side of the steering pipe.
Engine Number
Engine number is engraved on the center side crankcase of engine as
shown in fig.
VEHICLE IDENTIFICATION NUMBER (VIN)
KNOW ABOUT YOUR ZT 125
4

INSTRUMEN PANEL - HANDLE BAR Description :
1. Horn switch
2. Turn signal lamp switch
3. Clutch lever
4. Pass by switch (dimmer)
5. High / low beam switch
6. Rear view mirror L
7. Speedometer
8. Ignition lock
9. Instrument cluster
10. Brake master
11. Rear view mirror R
12. Engine stop
13. Front brake lever
14. Grip
15. Head lamp ON / OFF switch
16. Electric starter switch
17. Fuel tank cap
PANEL INSTRUMEN - SETANG
MENGENAL MAX 125 ANDA
16
13
1
2
3
17
15
14
11
6
7 8 910
4
512
KNOW ABOUT YOUR ZT 125
5

LOCATION OF PARTS - SIDE VIEW L
Description:
1. Axle front
2. Fuel cock
3. Choke lever
4. Gear shift lever
5. Center stand
6. Side stand
7. Rider footrest L
8. Pillion footrest L
9. Shock absorber L
10. Axle rear
KNOW ABOUT YOUR ZT 125
12
3
4
5678910
6

LOCATION OF PARTS - SIDE VIEW R Keterangan:
1. Disk brake
2. Axle front
3. Caliper brake
4. Spark plug
5. Gauge oil level
6. Kick starter lever
7. Rear brake pedal
8. Rider footrest RH
9. Rider footrest RH rear
10.Shock absorber R
11.Muffler
KNOW ABOUT YOUR ZT 125
1
2
3
1
2
3
44
77
55
66
88
99
10
1111
7

LOCATION OF PARTS - FRONT AND REAR VIEW Front View
1. Turn signal lamp front L
2. City lamp
3. Number plate front
4. Position lamps
5. Turn signal lamp front R
Rear view
1. Pillion handle
2. Tail lamp
3. Turn signal lamp rear R
4. Reflektor
5. Number plate rear
6. Turn signal lamp rear L
Front View Rear View
KNOW ABOUT YOUR ZT 125
1
2
3
4
5
3
1
2
4
5
6
8

IGNITION/STEERING LOCK
TVS ZT 125 comes with a set of two keys. Both
can be used to operate ignition lock, steering
lock, fuel tank cap and seat lock.
.
IGNITION LOCK AT ONCE STEERING LOCK
Ignition lock have three position :
Position ‘OFF’
All electrical circuits are at the 'OFF' (dead). The
keys can be revoked.
Never move the vehicle when the steering handlebar
is locked, you can lose your balance.
G
Position ‘ON’
In this position you can start the engine, when the
engine dies then you can just turn the lights on
dusk, brake lights and horn and when the machine
is turned on, you will be able to turn on the lights
dusk, headlights, brake lights and horn. Ignition
key can not be removed when the contacts in the
'ON' position.
Position ‘LOCK’
ZT 125 is equipped with handlebar lock feature in
two directions (left or right). To lock the
handlebars, point to one of the steering handlebar
left or right. Navigate the ignition key to 'OFF'.
Press the key and change to 'LOCK'. Then remove
the key.
KNOW ABOUT YOUR ZT 125
9

SPEEDOMETER INDICATOR
1.Light Indicator
When the high beam is on (in the 'ON'
position), then the high beam indicator will
light up blue.
2. Neutral Indicator (N)
The green light will turn on when the vehicle is in
neutral and the ignition in the 'ON' position. This
lamp will not light if a tooth.
3. Turn Signal Lamp Indicator
When pressing the turn signal to the right or to the
left, turn signal indicator light will blink.
4. Fuel Tank Indicator
Fuel tank indicator shows the estimated amount
of fuel in the tank.
5. Speedometer
Shows the speed of the vehicle speed in units of
kilometers per hour.
Do not leave the ignition key to the 'ON' position
when the motor is not used because it would drain the
battery current, disconnect the ignition when the motor
is not use.

KNOW ABOUT YOUR ZT 125
10

1. Horn switch
press the button ‘ ‘ for sound horn.
2. Turn signal lamp switch
When turn signal switch is directed to the right
‘ ’ or left ‘ ’,the turn signal indicator will
light related. Press the switch to turn off the
turn signal.
3. Clutch lever
Use the clutch lever to release the gear to gear
while moving the gear.
4. Pass by switch (dimmer)
Dimmer switch is to turn on the headlights. Press
it repeatedly when following another vehicle at
daylight.
Head lamp can be operated by pressing the
dimmer switch, while keeping fixed the ignition
key in the 'ON' position, even when the machine
is not working.
5. High / low beam switch
press button ‘ ’ to operate the lamp next to LOGO
the remote position and navigate to ‘ ’ to LOGO
operate the lamp near.
6. Choke lever
Pull choke lever ‘ ’ to the left to operate the LOGO
choke. The lever will return to its original position
automatically when released.
HANDLE BAR
Setang sebelah kiri
12
3
45
6
12
3
45
6
KNOW ABOUT YOUR ZT 125
11

WARNING
Always use the choke when the engine is cold conditions.
Never open the throttle when the choke is used, this can
cause carburetor flooding and difficult to machine
starting.
Use high beam / close accordance with traffic
conditions and road for your safety and to avoid
inconvenience to other motorists.
Always use your turn signal when changing lanes or
turning mean. Always be sure to ‘OFF’ after the turn
signal to change lanes.
In cold conditions when the engine bypassing the
electric starter and kick starter. Example use is in the
morning. This will reduce the load on the battery and
make the battery last longer.
NOTE
HANDLE BAR RIGHT SIDE
1. Starter Switch
Starter button ( ) is located below the
headlight switch. Press this button to start the
engine with the transmission in electrically
neutral or with the clutch lever pressing back
when the transmission in gear.
2. Headlamp control switch
The switch to operate head lamp is given on right
side.
Handle Bar Right Side
1
4
2
3
5
KNOW ABOUT YOUR ZT 125
12

It has three positions as shown below :
‘ ’ , ‘ ’ dan ‘ ’ .OGO LOGO OGO
Work lights in various positions are as follows :
OFF : Front lights, small lights, lights
instrument panel, rear lights
and the number plate lights
button in the ' ‘ thought
the ignition key in 'ON' position
and engine running, lights -lights
not working.
.
POSITION : Small lights, instrument panel lights
and rear lights license plate light
illuminates when the button is
positioned on the ' ' and the LOGO
engine running.
ON : Front lights, small lights, instrument
panel lights, rear lights and number
plate lights illuminate when the key
position ' ' with the ignition key LOGo
in the 'ON' position and engine
running..
3. Throttle grip
Engine speed is controlled by the throttle
position. Turn the throttle toward you to increase
the engine speed. Turn in the direction away from
your grip or release the gas to lower the engine
speed.
KNOW ABOUT YOUR ZT 125
13

FUEL TANK CAP
To open the tank lid ZT 125, a key input into the
keyhole and turn it clockwise. Pull the ends of the
tank along with the key.
To close, press gently and remove the tank with
the key..
4. Engine stop
To turn off the engine but makes the battery
remains active, press the switch to position
“ ”. To start the engine, press the switch in LOGO
the direction “ ”.LOGO
5. Brake lever
front brake is activated by pressing the front brake
lever gently toward the throttle. Brake lights will
light up on the front brake use.
WARNING
Avoid spills fuel on a hot engine. Never refuel near the
flames. Do not smoke and use a mobile phone while
refueling.
When the motorcycle refuel, fill up the fuel tank neck
position. Filling the tank on top of the neck can cause air
circulation in the fuel tank is interrupted.
CAUTION
Fuel Tank Cap
KNOW ABOUT YOUR ZT 125
14

OFF : Fuel does not flow from the tank to the
carburetor.
FUEL COCK
Fuel cock has three positions following:
ON : Fuel flow in this position when fuel is
above the limit in the reserve tank.
RES : Move the fuel cock lever in this
position when the fuel stops flowing
in the ‘ON’ position.
Leaving the fuel valves in the position 'ON' or 'RESERVE'
can cause an empty fuel tank without fuel reserves.
Do not place the fuel lever between 'ON' and 'OFF'
because they can spend the entire fuel when driving.
CAUTION
Position Fuel Cock
KNOW ABOUT YOUR ZT 125
15

After selecting gears, gear shifting lever will
return to its normal position, ready to select the
next gear.
KICK STARTER LEVER
Kick starter lever located on the right side of the
machine. Machine can be turned on with the
starter lever stamped with the ignition key in the
'ON' position.
Vehicles can be turned in any gear position by pressing
the clutch lever and powered through electric starter.
Kick Starter Lever
GEAR SHIFTING LEVER
ZT 125 equipped with a transmission system with
4 levels of speed. Press the shift lever down to
move the gear.
Gear Shifting Lever
NOTE
4
3
2
N
1
KNOW ABOUT YOUR ZT 125
16

TOOL KIT
To help you perform regular maintenance and
emergency repairs, tool kit supplied with the
vehicle and placed under a seat.
To reach the open seat tool kit and remove the
seat from the stand.
Tool kit space
It is recommended to use the tool kit just in case of
emergency. In addition to these circumstances it is
advisable to bring the vehicle to a dealer / Official
Workshop PT. TVS Motor Company Indonesia.
CAUTION
KNOW ABOUT YOUR ZT 125
17

ENGINE GUARD
Special Engine Guard that ensures your engine
and key important engine parts stay alright even
when you ride on extreme terrain
REAR FOOTREST
• Special Rear Carrier to help you carry your
bags on your drive.
• Additional accessory – Specially designed
rear footrest that helps your pillion partner
rest their legs and doubles up as a sarong
guard as well.
KNOW ABOUT YOUR ZT 125
18