twall Premium64 User manual

THE INTERACTIVE
TOUCH WALL
twall®Premium64 standard Color
mobile / stationary
Interactive Sport and Training Device
User Manual Rev. 1.0.3
Data CD

twall®Premium64 standard Color mobile / stationary User manual | Rev. 1.0.3
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Table of Content:
Hardware documentation
1 Product description---------------------------------------------------------------------------------------- 4
1.1 Intended use------------------------------------------------------------------------------------------------------4
2 Scope of delivery ------------------------------------------------------------------------------------------- 5
2.1 Overview - scope of delivery of the twall®Premium64 mobile-------------------------------------------5
2.1.1 Detailed list of components including assembly steps ----------------------------------------------------5
2.2 Overview - scope of delivery of the twall®Premium64 stationary --------------------------------------7
2.2.1 Detailed list of components including assembly steps ----------------------------------------------------7
3 Assembly------------------------------------------------------------------------------------------------------- 9
3.1 Mobile installation of the twall®Premium64 mobil--------------------------------------------------------9
3.1.1 Storage space requirements------------------------------------------------------------------------------------9
3.1.2 Assembly principle of the profile connectors ---------------------------------------------------------------9
3.1.3 Assembly instructions ----------------------------------------------------------------------------------------- 10
3.1.3.1 Assembling the frame base ---------------------------------------------------------------------------------- 10
3.1.3.2 Assembling the aluminium frame--------------------------------------------------------------------------- 12
3.1.3.3 Assembling the basic modules------------------------------------------------------------------------------- 15
3.2 Stationary installation of the twall®Premium64------------------------------------------------------------ 18
3.2.1 Storage space requirements --------------------------------------------------------------------------------- 18
3.2.2 Assembly instructions ----------------------------------------------------------------------------------------- 18
3.2.2.1 Assembling the aluminium frame--------------------------------------------------------------------------- 18
3.2.2.2 Assembling the basic modules------------------------------------------------------------------------------- 22
4 Maintenance-------------------------------------------------------------------------------------------------22
5 Troubleshooting -------------------------------------------------------------------------------------------22
6 Technical specifications ---------------------------------------------------------------------------------23
6.1 Data sheet twall®Premium64 mobile and stationary ---------------------------------------------------- 23
6.2 Data sheet – Accessories-------------------------------------------------------------------------------------- 23
Software Documentation
7 Operating the twall®without a computer -------------------------------------------------------24
7.1 Executing twall®Programmes------------------------------------------------------------------------------- 24
7.2 Viewing high scores ------------------------------------------------------------------------------------------- 25
7.3 Settings ---------------------------------------------------------------------------------------------------------- 25
8 Operating the twall®with a computer-------------------------------------------------------------26
8.1 Connecting to the computer--------------------------------------------------------------------------------- 26
8.2 Driver installation ---------------------------------------------------------------------------------------------- 26
8.2.1 Driver installation under Microsoft Windows XP®------------------------------------------------------ 26
8.2.2 Driver installation under Microsoft Windows Vista®----------------------------------------------------- 27
8.2.3 Driver installation under Microsoft 7®--------------------------------------------------------------------- 28
8.3 Software installation ------------------------------------------------------------------------------------------ 29
8.4 Description of the software ---------------------------------------------------------------------------------- 30
8.4.1 The start page -------------------------------------------------------------------------------------------------- 30
8.4.2 Programme settings ------------------------------------------------------------------------------------------- 30
8.4.2.1 Settings of the standard screensaver ----------------------------------------------------------------------- 30
8.4.3 Executing the twall®programme --------------------------------------------------------------------------- 30
8.4.3.1 Saving programmess on the twall®------------------------------------------------------------------------- 31
8.4.3.2 High scores------------------------------------------------------------------------------------------------------ 32
8.4.4 Simulating the twall®programmes------------------------------------------------------------------------- 32
8.4.5 Creating new twall®programmes -------------------------------------------------------------------------- 33
8.4.6 Editing twall®programmes ---------------------------------------------------------------------------------- 35
8.4.7 Editing sound sets --------------------------------------------------------------------------------------------- 35
8.5. Firmware update ----------------------------------------------------------------------------------------------- 36
9 Service ---------------------------------------------------------------------------------------------------------37
Appendix: Handout

twall®Premium64 standard Color mobile / stationary User manual | Rev. 1.0.3
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Hardware documentation
1 Product description
The twall®is an interactive sports device using light pulses to specifically initiate motion
sequences. The twall consists of large, evenly arranged pads containing colour signals lit
and deactivated by touch - for the training of sterical movement. Depending on the training
sequence used condition, agility, the ability to respond, and if required specific muscular
endurance can be trained. The twall®'s colour elements can be preconfigured to illuminate at
selective or random positions, speeds and sequences.
The primary task: use reflexes to deactivate the displayed light as quickly as possible!
The software-controlled program sequence provides both individual training and group training.
By configuring the touch elements individually, it is possible to adjust twall®training settings
according to size, scope of activity, visual perception and the preferred tactile situation of the
user. Furthermore, product version twall®colour allows to integrate cognitive tasks using various
colours and sounds.
Additionally, the twall®design features a small construction depth, allowing easy integration
into existing room concepts.
1.1 Intended use
The use of the twall®is intended for stimulating human movement or for the creation of lighting
effects. It is strictly recommended that the operator checks if the training program suits the
physical aptitude of the training person. The twall®should be operated by the provided power
supply unit only.
Related to emitted interference, the twall®complies with class A limits according to EN55022.
Continuous operation of a single or all touch pads is not permitted as it can lead to a strong
heating of the LED (light-emitting diode) modules. Sequences that force a single or all touch
pads to light up for longer than 2 minutes are prohibited and can cause the loss of warranty.

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2 Scope of delivery
2.1 Overview - scope of delivery of the twall®Premium64 mobile
A1 1 x Frame base
A2 1 x Aluminium frame
A3 4 x twall®Basic modules
A4 4 x Weights
B1 1 x Stainless steel frame cover left with bar code of the twall®
B2 1 x Stainless steel frame cover right incl. control panel with power supply jack
and power supply witch (connections for further equipment such as loudspeakers or
headsets are available)
B3 2 x Stainless steel frame covers (top/bottom)
CAccessories (included in scope of delivery)
DRequired tools (not included in scope of delivery)
EUser manual and data-CD
2.1.1 Detailed list of components including assembly steps
A1 1 x Frame base consisting of:
A1a 1 x Frame base profile 45 x 90 x 2023 mm | 1.77 x 3.54 x 79.65 inch
A1b 1 x Frame base profile 45 x 90 x 1933 mm | 1.77 x 3.54 x 76.10 inch
A1c 2 x Frame base profiles 45 x 90 x 1055 mm | 1.77 x 3.54 x 41.54 inch
A1d 2 x Frame base profiles 45 x 90 x 910 mm | 1.77 x 3.54 x 35.83 inch
A1e 4 x Profile angles 30 x 30 x 5 mm | 1.18 x 1.18 x 0.20 inch
A1f 4 x Joints for the angles braces
A1g 2 x Angles braces 45 x 45 x 1900 mm | 1.77 x 1.77 x 74.80 inch
  Assembling the frame base – three steps:
I. Mounting the frame base profiles
20 x Profile connectors (of which 4 are provided for
the side supports at the aluminium frame)
4 x Rubber feet (black, adhesive)
4 x Cover caps (black, plastic)
II. Attaching the profile angles to the frame base
12 x Fillister head screws with flange M8x16 (3 per angle)
12 x T-nuts M8 (3 per angle)
III. Fastening the joints to the angles braces
16 x Adjusting blocks for the joints
4 x Joints for angle braces
4 x Socket head screws M8x25 to fit the joints to the angle braces
4 x Washers
4 x Socket head screws M8x16 to fit the joints to the frame base and
the aluminium frame
4 x Washers
4 x T-nuts M8 to fit the joints to the frame base and the aluminium frame
A2 1 x Aluminium frame consisting of:
A2a 2 x Side supports 45 x 90 x 2250 mm | 1.77 x 3.54 x 88.58 inch
A2b 1 x Shield 8 mm | 0.32 inch
(continued on next page)

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A2c 4 x Frame profiles long 45 x 45 x 1933 mm | 1.77 x 1.77 x 76.10 inch
(of which one with pre-assembled PVC installation channel)
A2d 2 x Frame profiles short 45 x 45 x 840 mm | 1.77 x 1.77 x 33.07 inch
A2e 8 x Profile angles 28 x 28 mm | 1.10 x 1.10 inch
 Assembling the aluminium frame – three steps:
I. Mounting the frame profiles
8 x Profile connectors
2 x Cover caps (black, plastic)
4 x Combination profiles (grey, PVC)
II. Attaching the profile angles to the frame profiles
16 x T-nuts M6
16 x Fillister head screws M6x14 with flange (2 per angle)
III. Fastening the angles braces
(Components included in assembling the frame base)
 A3 4 x Basic modules consisting of:
A3a 1 x Basic module top left with manifold PCB (printed circuit board)
A3b 1 x Basic module bottom left
A3c 1 x Basic module top right with manifold PCB with line filter
A3d 1 x Basic module bottom right
  Assembling the basic modules – two steps:
  I. Setting up the basic modules
8 x T-nuts M8
8 x Socket head screws M8x30
8 x Washers
II. Connecting the basic modules to the control panel
16 x 14-stranded flat ribbon cables to connect to the manifold PCBs marked as
0.1 - 0.4, 1.1 - 1.4, 2.1 - 2.4 and 3.1 - 3.4
2 x 26-stranded flat ribbon cables to connect to the control panel
(marked as A and B)
1 x double-pole power supply cable including connectors 1 and 2 in pre-assembled
PVC installation channel
A4 4 x Weights
B1 1 x Stainless steel frame cover left with bar code of the twall®
B2 1 x Stainless steel frame cover right incl. control panel with power supply jack
and power supply switch (connections for further equipment such as loudspeakers or
headsets are available)
B3 2 x Stainless steel frame covers (top/bottom)
  Assembling the stainless steel frame covers:
11 x Fillister head screws M6x10
CAccessories (included in scope of delivery)
C1 1 x Power supply line (with Euro connector)
C2 1 x USB cable (A/B)
C3 1 x Adapter (power supply unit)
C4 1 x Set of Allen keys (4 mm, 5 mm and 6 mm | 0.16 inch, 0.20 inch and 0.24 inch)
DRequired tools (not included in scope of delivery)
Stepladder
Spirit level
Measuring tape
Slot screwdriver 9 mm | 0.35 inch

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 EUser manual and data-CD
2.2 Overview - scope of delivery of the twall®Premium64 stationary
A2 1 x Aluminium frame
A3 4 x twall®Basic modules
B1 1 x Stainless steel frame cover left with bar code of the twall®
B2 1 x Stainless steel frame cover right incl. control panel with power supply jack
and power supply switch (connections for further equipment such as loudspeakers or
headsets are available)
B3 2 x Stainless steel frame covers (top/bottom)
CAccessories (included in scope of delivery)
DRequired tools (not included in scope of delivery)
E User manual and data-CD
2.2.1 Detailed list of components including assembly steps
A2 1 x Aluminium frame consisting of:
A2a 2 x Side supports 45 x 90 x 2250 mm | 1.77 x 3.54 x 88.58 inch
A2b 1 x Shield 8 mm | 0.32 inch
A2c 4 x Frame profiles long 45 x 45 x 1933 mm | 1.77 x 1.77 x 76.10 inch
(of which one with preassembled PVC installation channel)
A2d 2 x Frame profiles short 45 x 45 x 840 mm | 1.77 x 1.77 x 33.07 inch
A2e 8 x Profile angles 28 x 28 mm | 1.10 x 1.10 inch
A2f 4 x Angles for wall fastening 86 x 86 x 43 mm | 3.39 x 3.39 x 1.69 inch
 Assembling the aluminium frame – four steps:
I. Mounting the frame profiles
8 x Profile connectors
2 x Cover caps (black, plastic)
4 x Combination profiles (grey, PVC)
II. Attaching the profile angles to the frame profiles
16 x T-nuts M6
16 x Fillister head screws with flange M6x14 (2 per angle)
III. Attaching the angles for wall fastening
8 x Verbus-Ripp-screws M8x20 (hexagon socket)
8 x T-nuts M8
IV. Setting up the aluminium frame
4 x Plastic dowels 10x70
4 x Plastic dowels 10x100
A3 4 x Basic modules consisting of:
A3a 1 x Basic module top left with manifold PCB (printed circuit board)
A3b 1 x Basic module bottom left
A3c 1 x Basic module top right with manifold PCB and line filter
A3d 1 x Basic module bottom right

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Assembling the basic modules – two steps:
I. Setting up the basic modules
8 x T-nuts M8
8 x Socket head screws M8x30
8 x Washers
II. Connecting the basic modules to the control panel
16 x 14-stranded flat ribbon cables to connect to the manifold PCBs marked as
0.1 - 0.4, 1.1 - 1.4, 2.1 - 2.4 and 3.1 - 3.4
2 x 26-stranded flat ribbon cables to connect to the control panel (marked as A and B)
1 x double-pole power supply cable including connectors 1 and 2 in pre-assembled
PVC installation channel
 B1 1 x Stainless steel frame cover left
B2 1 x Stainless steel frame cover right incl. control panel with power supply jack
and power supply switch (connections for further equipment such as loudspeakers
or headsets are available)
B3 2 x Stainless steel frame covers (top/bottom)
Assembling the stainless steel frame covers:
11 x Fillister head screws M6x10
CAccessories (included in scope of delivery)
C1 1 x Power supply line (with Euro connector)
C2 1 x USB cable (A/B)
C3 1 x Adapter (power supply unit)
C4 1 x Set of Allen keys (4 mm, 5 mm and 6 mm | 0.16 inch, 0.20 inch and
0.24 inch)
DRequired tools (not included in scope of delivery)
Stepladder
Spirit level
Measuring tape
Hammer drill
Drill bit 12 mm | 0.47 inch
Wrench 17 mm | 0.67 inch
EUser manual and data-CD

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3 Assembly
ATTENTION: Before start-up a period of 1-2 hours is advised for the equipment to acclimatize. Please
pay attention to condensation that might appear.
3.1
3.1.1 Storage space requirements
In order to set up the twall®a compact and
even stand space of a minimum of 3 x 3 m |
118.11 x 118.11 inch is required
(fig. 3.1-1). It must carry a weight of at least
275 kg | 43.3 stone.
At least 2 people and the following tools are
required:
Allen keys 4 mm
Allen keys 5 mm
Allen keys 6 mm
Stepladder
Spirit level
Measuring tape
Slot screwdriver 9 mm | 0.35 inch
3.1.2
fig. 3.1-1
3 m
3 m
training area
twall®
frame base
included in scope
of delivery
cross piece
setscrew (with
hexagon socket)
anchor
marks on the anchor
(must face towards
the cross piece)
marks on the cross piece
(must face towards the anchor)
chamfering
spring
fig. 3.1-2
anchor neck
PLEASE NOTE: For more information, please view individual assembly steps on separate handout.
Mobile installation of the twall®Premium64 mobil
Assembly principle of the profile connectors

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3.1.3 Assembly instructions
3.1.3.1 Assembling the frame base
I. Mounting the frame base profiles:
Step  Please remove the packaging
material. You may use this as a protective pad
during assembly to avoid components being
scratched or damaged.
Step  Before you start putting together
the frame base A1 (fig. 3.1-3), please attach
all the profile connectors to the provided
positions at the frame base profiles first. Four
(4) profile connectors should be kept for the
side supports of the aluminium frame. In
order to fasten the profile connectors, the
chamfering should point towards the cross
piece which is indicated by the mark at
the anchor (fig. 3.1-2). The set screw will
be slightly screwed into the cross piece with
the corresponding Allen key. The anchor will
be drawn into the profile automatically. It is
important that you can still see the neck of the
anchor (fig. 3.1-4) to be able to insert it into
the lead channels at a later point (fig. 3.1-5).
It might be the case that you need to push the
anchor slightly against the cross piece while
screwing it in.
Step  Shove the two (2) frame base
profiles A1d into the lead channels of the
frame profiles A1a and A1b (fig. 3.1-5).
Please ensure that the cross pieces of the
connectors in the frame base profiles A1d
point inwards and the cross pieces of the
connectors in the frame base profile A1b
point outwards.
Step  Now shove the frame base
profiles A1c, one to the right and to the
left, into the lead channels of the frame base
profile A1a. Align the outer edges of the
profiles so they can be flushmounted. The
cross pieces of the connectors should point
outwards. Now tighten the profile connectors
with the corresponding Allen key (ca. 25 Nm).
Step  Measure the distance between
the frame base profiles A1c and A1d.
The distance has to be 42 cm (16.54 inch)
between the inner edges. Once you have
fastened the frame base profiles A1c and A1d
you can strongly bolt together all other profile
connectors (ca. 25 Nm) (fig. 3.1-6).
fig. 3.1- 6
fig. 3.1-5
A1a
A1b
A1d
A1c
Operator side
lead channels
fig. 3.1-3
user's view
fig. 3.1- 4
anchor neck
cross piece

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Step  Put the frame base in an upright
position in order to attach the four (4) rubber
feet to the bottom of the frame base.
(fig. 3.1-7 and 3.1-8) The projecting profiles
should point upwards. Push the rubber feet
into the lower lead channels and position the
adhesive feet at the outer lower edges
of the frame base profiles A1c.
II. Attaching the profile angles to the
frame base:
Step  The four (4) profile angles A1e
will be fitted to the inner sides of the frame
base profiles A1c and A1d (fig. 3.1-9). Place
the twelve (12) T-nuts M8 in the lower lead
channels of the frame base profiles A1c and
A1d (3 T-nuts per side and angle respectively).
Insert the T-nuts by half-twisting them into the
lead channels with the swivel ball ahead
(fig. 3.1-10 and 3.1-11).
Roughly estimate the concentric position of the
profile angles and align the T-nuts appropriately.
Since the weights will be placed on the profile
angles, the angle should be attached with the
surface pointing towards you. Screw on the
profile angles using the T-nuts and the twelve
(12) fillister head screws M8x16 with flange
(3 per angle).
III. Fastening the joints to the angles
braces:
Step  At first, the four (4) threaded
inserts will be screwed into the open ends of the
angles braces (A1g) using a 9 mm | 0.35 inch
slot screwdriver. In order to attach the joints
A1f to the angles braces, put two (2) adjusting
blocks opposite of each other into the provided
holes. It is very important to insert the adjusting
blocks into the holes at the sides where the arms
of the joints are located and that the number 8
on top of the adjusting blocks points outwards.
(fig. 3.1-12 and fig. 3.1-13). You will find that
the adjusting blocks marked with number 8 will
fit exactly into the lead channels. Now position
the joints at the ends of the angles braces and
bolt them together using the four (4) socket
head screws M8x25, the washers and the
corresponding Allen key. (fig. 3.1-14).
Please take care to mount all joints to the angles
braces facing the same direction. To simplify the
process, we would recommend attaching the
angles braces to the frame base once having
assembled the aluminium frame.
fig. 3.1- 8fig. 3.1-7
fig. 3.1-12 fig. 3.1-13
fig. 3.1-14
arms of the joint
fig. 3.1-9
profile
angles
fig. 3.1-11 fig. 3.1-11
fig. 3.1-10
swivel ball

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3.1.3.2 Assembling the aluminium frame
I. Mounting the frame profiles:
The aluminium profile serves as the frame of
the twall®Premium64, in order to be installed
freestanding. (fig. 3.1-15).
Step Place the frame base A1 with
the rubber feet at the lower side the way that
the projecting profiles A1c are facing you
(fig. 3.1-15). To ensure the twall®is firm
and stable a compact and even stand space
is required. Before you start putting together
the aluminium frame, please attach all the
profile connectors to the provided positions at
the frame profiles. Four (4) profile connectors
were kept earlier (see step 2) to be fastened to
the side supports of the aluminium frame.
In order to fasten the profile connectors, the
chamfering should point towards the cross
piece which is indicated by the mark at the
anchor (fig. 3.1-2). In order to fasten the
profile connectors, the chamfering should
point towards the cross piece which is
indicated by the mark at the anchor
(fig. 3.1-16). It might be the case that you
need to push the anchor slightly against the
cross piece while screwing it in.
Step Shove the side supports A2a
from the front into the lead channels of the
frame base (fig. 3.1-16). Please make sure
that the cross pieces of the profile connectors
at the side supports point outwards. The side
supports have to be on the same level as the
frame base profile (fig. 3.1-17). Now tighten
the profile connectors with the corresponding
Allen key (ca. 25Nm). Finally, attach the four
(4) black cover caps at the ends of the frame
base profiles A1c and A1a.
Step
11
Insert a long frame profile A2c
into the front lead channel between the side
supports, move it down to the frame base and
bolt it together with the profile connectors
(fig. 3.1-18).
The cross pieces of the profile connectors
should point backwards.
fig. 3.1-15
user's view
fig. 3.1-16
lead
channels
fig. 3.1-17
user's view
fig. 3.1-18

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Step
12
Shove the shield A2b into the
front lead channel between the side supports
down to the long frame profile A2c.
(fig. 3.1-19).
The shield (8 mm | 0.32 inch) should click
exactly into the lead channel of the frame
profile.
Step
13
Then insert another long frame
profile A2c into the front lead channel
between the side supports and move it down
to the shield A2b which should click into the
lead channel at the top.
The cross pieces of the profile connectors
should point backwards again. Please tighten
the profile connectors (ca. 25Nm).
II. Attaching the profile angles to the
frame profiles:
Step
14
:In order to attach the profile
angles A2e, you will need sixteen (16) fillister
head screws with flange M6x14 (2 per angle)
and sixteen (16) T-nuts M6. Measure the
long frame profile A2c which you have just
mounted to the shield. There are 930 mm
| 38.07 inch from to inner edge of the side
supports to the middle of the screws the
profile angles will be screwed on with. Now
place two (2) Tnuts in the upper lead channel
of the long frame profile. Insert the T-nuts by
half-twisting them into the lead channels with
the swivel ball ahead and align them appropri-
ately (fig. 3.1-20). Now insert two (2) T-nuts
into the lead channels of the short frame
profile A2d,1 x at the bottom left and 1 x at
the bottom right. There are 967 mm |
38.07 inch from the inner edge of the side
supports to the middle of the lead channel.
Place the short frame profile A2d in the
middle of the long frame profile A2c and
attach the profile angles A2e, one to each
side using the fillister head screws with flange
(fig. 3.1-21). Tighten it properly with the
corresponding Allen key.
Step
15
Insert two (2) T-nuts into the
just assembled short frame profile again,
this time 1 x at the top left and 1 x at the
top right. Afterwards shove the long framel
profile A2c with the pre-assembled
PVC installation channel into the front
lead channel between the side supports, move
it down until it seats on the vertically placed
short frame profile. The PVC installation
channel should point backwards. Now insert
two (2) T-nuts into the lower leading channel
of the long frame profile and align them as
follows: From each side measure a distance of fig. 3.1-22
fig. 3.1-19
fig. 3.1-21fig. 3.1-20
930 mm
967 mm

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930 mm | 36.61 inch from the inner edge
of the side supports to the middle of the
screws the profile angles will be screwed on
with. Attach two (2) profile angles A2e to the
long and the short frame profiles again (fig.
3.1-22 and fig. 3.1-23). Afterwards tighten
the profile connectors of the long frame
profile A2c with a corresponding Allen key
(ca. 25Nm).
Please pay attention to a horizontal alignment
of the frame profile so that a correct
placement of the basic modules is ensured
(spirit level).

Step
16
Please go back to step 14 and
step 15 and repeat the procedure with the
remaining frame profiles A2c and A2d.
III. Fastening the angles braces:
Now you need to attach the angles braces
A1g to the rear part of the frame base A1
and the rear side of the side supports A2a
(fig. 3.1-24).
Step
17
Place a T-nut into the lead
channels at each side of the frame base
profiles A1c. Put two (2) adjusting blocks
opposite of each other into the provided holes
of the joints.
This time it is very important to insert the
adjusting blocks into the holes at the open
sides of the joints (not the sides where the
arms are located) (fig. 3.1-25). The number
8 on top of the adjusting blocks have to point
outwards again (fig. 3.1-26).
They will fit exactly into the lead channels.
Now position the joints at the frame base
profiles A1c. and bolt them together using
two (2) socket head screws M8x16, two (2)
washers and the corresponding Allen key.
To make the assembly a bit easier for you, we
would advise to place the other ends of the
angle braces backwards.
Step
18
In order to fit the other ends of
the angles braces A1g to the side supports
(fig. 3.1-27) you need to insert two (2) T-nuts
M8 into the lead channels at the rear side
of the side supports (one Tnut per side) and
position the adjusting blocks, as described
above, in the remaining holes of the joints.
Now bolt the joints at the angles braces to the
side supports using the remaining socket head
screws M8x16 and the washers and tighten
them properly.
fig. 3.1-27
fig. 3.1-24
frame base
angle brace
joint
fig. 3.1-25 fig. 3.1-26
open side of
the joints
fig. 3.1-23

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Step
19
Place the weights A4 at the rear
side of the frame base (fig. 3.1-28). Please be
aware of the industrial safety regulations (20
kg | 44 lbs per weight).
Step
20
Finally, put the two (2) black
cover caps on the top ends of the side
supports and press the four (4) grey PVC
combination profiles into the outward lead
channels of the side supports (above the cross
pieces of the profile connectors, 2 x at the
right side and 2 x at the left side).
3.1.3.3 Assembling the basic modules
If you have done all these steps, it must look
like in fig. 3.1-29. Now you can start with
setting up the basic modules.
I. Setting up the basic modules:
Step
21
Before you start mounting the
basic modules, please insert all eight (8) T-nuts
M8 required into the front lead channels of
the side supports.
Step
22
The basic modules A3a to
A3d are marked bottom right (UR), bottom
left (UL), top right (OR) and top left (OL).
Insert the two lower basic modules into the
frame construction using the z-profiled plates
attached to the rear of each module (fig.
3.1-30). The basic modules will be fixed with
two (2) provided socket head screws M8x30
and two (2) washers for each module.
Step
23
Please go back to step 22 and
repeat the procedure with the upper basic
modules.
Abstände: twall®Premium64 mobil
Boden bis Mitte 1. T-Nutenstein 570 mm + 9,5 mm = 579 mm
Boden bis Mitte 2. T-Nutenstein 1230 mm + 9,5 mm = 1239 mm
Boden bis Mitte 3. T-Nutenstein 1480 mm + 9,5 mm = 1489 mm
Boden bis Mitte 4. T-Nutenstein 2170 mm + 9,5 mm = 2179 mm
fig. 3.1-30
A3b A3d
A3a A3c
fig. 3.1-29
PLEASE NOTE: Once having finished the assembly of the aluminium frame, please check whether all profile
connectors at the frame base and the aluminium frame are bolted together strongly (ca. 25Nm).
fig. 3.1-28

twall®Premium64 standard Color mobile / stationary User manual | Rev. 1.0.3
16 |E
II. Connecting the basic modules to
the control panel:
Step
24
You can find four (4)
14-stranded flat ribbon cables at each basic
module to connect them to the manifold PCBs
(fig. 3.1-32 and 3.1-33). The cables are
marked as 0.1 - 0.4, 1.1 - 1.4, 2.1 - 2.4 and
3.1 - 3.4 as well as the appropriate plug
number. Now put the flat ribbon cables on
the manifold PCBs. The PCB for the two (2)
right basic modules can be found at the right
upper basic module, the PCB for the two (2)
left basic modules are located at the left upper
basic module (fig. 3.1-31).
Step
25
: Then connect the manifold
PCBs to the control panel using the two (2)
26-stranded flat ribbon cables. The broad
flat ribbon cables are marked as "A"and "B"
as well as the plug number "X2". Connect the
plug of flat ribbon cable "A" to the plug "X2"
of the manifold PCB at the right upper basic
module (fig. 3.1-34). The flat ribbon cable "B"
has to be laid through the prepared
hole of the left upper module (OL) to the
rear side. Then it needs to be laid through
the PVC installation channel at the back and
through the hole again of the right upper
module (OR) to the front in order to be
connected to the control panel. Please be
aware that you need to follow
these instructions only if it has not been
delivered that way. Now connect the flat
ribbon cable "B" to the plug "X2" of the
manifold PCB at the left upper basic module.
Step
26
:Now you can connect the plugs
of the flat ribbon cables "A" and "B" to the
control panel in the right stainless steel frame
cover (fig. 3.1-35).
Please be aware that the flat ribbon cable "B"
must be connected to the left upper plug of
the control panel and the flat ribbon cable "A"
to the left lower plug.
For the use of a display, printer or other
output devices it is necessary to connect the
9-stranded ribbon cable with the plug "C"to
the controller on the left side down.
The controller consists of one further plug,
where you can connect your peripheral
devices.
PLEASE NOTE: Connectors and cables are numbered and have to be connected in that exact order!
fig. 3.1-33fig. 3.1-32
fig. 3.1-31
manifold PCB
right
left
flat ribbon
cable
control
panel
fig. 3.1-35
A
C
B
fig. 3.1-34

twall®Premium64 standard Color mobile / stationary User manual | Rev. 1.0.3
E| 17
PLEASE NOTE: Please keep in mind that the correct polarity has to be considered as it is mechanically
coded. Please avoid any violence. Please make sure to handle the cables very carefully. Do not pull or twist
them, especially not close to the connectors. Furthermore, please use the correct cable slots of the stain-
less steels frame covers to avoid that any cables will be damaged.
Step
28
Screw the lateral stainless steel
frame covers B1 and B2 and the upper /
lower stainless steel frame cover B3 respec-
tively to the threaded bolts attached to the
basic modules using the eleven (11) fillister
head screws M6x10 provided and the corre-
sponding Allen key (fig. 3.1-37). Please
remove the protection film before you
assemble the frame cover.
Step
29
Putting into operation: Plug the
24V barrel connector of the provided adapter
C3 into the 24V jack of the twall®. The jack
and the switch can be found at the right
stainless steel frame cover. Now connect the
adapter to the power supply line and plug it
into a 200V/ 10A socket and switch on the
twall®(fig. 3.1-38). All lights will flash up
for a short moment and the twall®is ready to
operate.
fig. 3.1-37
fig. 3.1-38
Step
27
:Now connect the power
supply for the basic modules. For connector
positions please see fig. 3.1-36. At first,
connect connector 1 (upper left basic module)
to connector 2 (upper right basic module
below the manifold PCB). Following, connect
connector 3 (upper right basic module above
the line filter) to the control panel in the
stainless steel frame cover B2.
Connector 1
Connector 3
Connector 2
right frame side
fig. 3.1-36
stainless steel frame
cover with control panel
double-pole power
supply cable
A
B
C
X2

twall®Premium64 standard Color mobile / stationary User manual | Rev. 1.0.3
18 |E
3.2 Stationary installation of
the twall®Premium64
3.2.1 Storage space requirements
The wall the device will be assembled to
must have a sufficient solidity and should be
suitable to use the provided dowels. Plaster-
board walls have to be covered at least twice.
The safe fastening of the device should be
checked on a regular basis (fig. 3.2-1 and
3.2-2).
In order to assemble the twall®, you will
require at least 2 individuals and the following
tools:
Allen keys (included in scope of delivery)
Stepladder
Spirit level
Measuring tape
Hammer drill
Drill bit (size 12 mm | 0.47 inch)
Wrench (size 17 mm | 0.67 inch)
3.2.2 Assembly instructions
3.2.2.1 Assembling the aluminium frame
I. Mounting the frame profiles::
Step
1
Please remove the packaging
material. You can use it as a pad during the
assembly to avoid that the components are
scratched or damaged.
Step
2
Before you start putting together
the aluminium frame A2 (fig. 3.2-3) please
attach the eight (8) profile connectors to the
provided positions at the long frame profiles
A2c first.
In order to fasten the profile connectors, the
chamfering should point towards the cross
piece which is indicated by the mark at the
anchor (3.1-2, assembly principle of the profile
connectors). The set screw will be slightly
screwed into the cross piece with the corres-
ponding Allen key. The anchor will be drawn
into the profile automatically.
It is important that you can still see the neck
of the anchor (fig. 3.2-4)to be able to insert
it into the lead channels at a later point. It
might be the case that you need to push the
anchor slightly against the cross piece while
screwing it in.
PLEASE NOTE: In order to assemble the aluminium frame, place the construction on the floor. The side the
basic modules will be mounted to at a later point (side of the training area) should face the floor. Therefo-
re, the cross pieces of the profile connectors should point upwards.
fig. 3.2-1
3m
training area
Gestellfuß
twall®
fig. 3.2-3
fig. 3.2-2
user's view
fig. 3.2-4
anchor neck
mark on
the anchor
marks on
the cross piece

twall®Premium64 standard Color mobile / stationary User manual | Rev. 1.0.3
E| 19
fig. 3.2-6
Step
3
Insert a long frame profile A2c
into the lower lead channel (towards the floor)
between the side supports A2a.
The ends of the frame profile and the side
supports have to be on the same level and
need to be flush-mounted (fig. 3.2-5). The
cross pieces of the profile connectors should
point upwards (towards you). Now tighten
the profile connectors with the corresponding
Allen key (ca. 25Nm).
Step
4
Shove the shield A2b into the
lower lead channel between the side supports.
The shield (8 mm | 0.32 inch) should click
exactly into the lead channel of the long frame
profiles A2c which you have just assembled.
Step
5
Then insert another long frame
profile A2c into the lower lead channel
between the side supports and move it
towards the shield which should click exactly
into the lead channel of the frame profile
(fig. 3.2-6).
The cross pieces of the profile connectors
should point upwards (towards you). Please
tighten the profile connectors (ca. 25Nm).
II. Attaching the profile angles to the
frame profiles:
Step
6
In order to attach the profile
angles A2e, you will need sixteen (16) fillister
head screws with flange M6x14 (2 per angle)
and sixteen (16) T-nuts M6.. Measure the
long frame profile A2c which you have just
mounted to the shield. There are 930 mm
| 36.61 inch from to inner edge of the side
supports to the middle of the screws the
profile angles will be screwed on with. Now
place two (2) T-nuts in the lateral lead channel
of the long frame profile (the shield just
clicked into the lead channel at the other side
of the frame profile). Insert the T-nuts by half-
twisting them into the lead channels with the
swivel ball ahead and align them appropriately
(fig. 3.2-7).
Now insert two (2) T-nuts into the lead
channels of the short frame profile A2d, 1 x
at the bottom left and 1 x at the bottom right.
There are 967 mm | 38.07 inch from the inner
edge of the side supports to the middle of the
lead channel.
Place the short frame profile A2d in the
middle of the long frame profile A2c and
attach the profile angles A2e A2e, one to
each side using the fillister head screws with
flange (fig. 3.2-8). Tighten it properly with
the corresponding Allen key.
fig. 3.2-7
fig. 3.2-5
T-nut
fig. 3.2-8
angles
930 mm
967 mm
cover