Tylo Air 10 User manual

TYLÖ AIR 1604
2900 5230
SVENSKA
INSTALLATIONSANVISNING
ENGLISH
INSTALLATION GUIDE
DEUTSCH
INSTALLATIONSANLEITUNG
FRANÇAIS
NOTICE D’INSTALLATION
РУССКИЙ
ИНСТРУКЦИИ ПО УСТАНОВКЕ
POLSKI
INSTRUKCJA INSTALACJI
NEDERLANDS
INSTALLATIEHANDLEIDING
A

7
PRIOR TO INSTALLATION
Parts
Check that the following parts are included in the packaging:
Figure 1: Sauna heater/control panel parts
1. Sauna heater
2. Warning label in ten languages
3. Connectors x 3 pieces
4. NTC Sensor, cable length 4 m
5. Clips TC (3-5) x 10 pieces
6. Plastic plugs 25x5 x 2 pieces
7. Screws RXS/A2 PHIL B6x25 x 2 pieces
8. Screw B4x6,5 x 1 piece
9. Sensor cover
10. Control panel
11. Cable between the heater and the control panel, RJ10 4P4C,
cable length 1 piece x 5 m
12. Cable tie
13. Clips C3x5 x 10 pieces
14. Modular plug 4, 4/4RJ10 x 2 pieces
15. Plastic plugs 25x5 x 3 pieces
16. Screws RXS/A2 PHIL B6x25 x 3 pieces
Contact your dealer if any parts are missing.
The Pure control panel comes with Tylö Air, see separate guide.
Installation requirements
To ensure safe use of the heater, check that the following criteria
are met:
• Cable (EKK) or electrical ducting for connecting the heater
must be run on the outside of the heat insulation.
• The cables must be run correctly (see the Connection/wiring
diagram section, page 11).
• The fuse size (A) and the power cable size (mm²) must be
suitable for the heater (see the Connection/wiring diagram
section, page 11).
• The sauna ventilation must comply with the instructions in
this manual (see the Air intake valve positioning section,
page 9, the Air exhaust valve positioning section, page 9).
• The position of the sauna heater, control panel and sensors
must comply with the instructions in this manual.
Installation tools
The following tools and materials are needed for installation and
connection:
• water level,
• adjustable spanner,
• screwdrivers.
Installation planning
Before starting to install your sauna heater, you should:
• Plan the sauna heater positioning (see the Heater positioning
- normal installation section, page 8).
• Plan the control panel positioning (see the attached
instructions for the control panel for allowable positioning).
• Plan the sensor positioning (see Figure 3, page 8 and
Figure 5, page 8).
• Position the air intake vent (see the Air intake vent positioning
section, page 9).
• Position the air exhaust vent (see the Air exhaust vent
positioning section, page 9).
• Plan the electrical installation (see the Connection/wiring
diagram section, page 11).
NOTE! A brick wall without heat insulation increases
the warm-up time. Each square meter of plastered
ceiling or wall surface equals an additional 1.2–2 m³
of sauna volume.
1
4
313
2
8
9
11
12
10
14 15
5
16
67
DANGER! Poor ventilation or heater positioning
may lead to dry distillation, posing a fire risk
under certain circumstances!
DANGER! Insufficient insulation of the sauna
cabin may pose a fire risk!
DANGER! Use of the wrong materials in the
sauna cabin, such as particle board, drywall, etc.,
may pose a fire risk!
DANGER! The heater must be connected by
a qualified electrician pursuant to applicable
regulations!
Table 1: Output and sauna volume
Output kW Sauna volume min./max. m³
10.5 10-18
• The heater's output (kW) must be adapted to the sauna's
volume (m³) (see Table 1). The minimum and maximum
volumes must not be exceeded.

8
Positioning the heater - recess installation
To position the sauna heater in a recess:
1. Position the heater at a safe distance from the floor, side
walls and interior fittings (see Figure 5).
2. Position the sensor according the picture (see Figure 5).
2
3
1
45
Figure 2: Schematic diagram of installation
1. Sauna heater
2. Control panel
3. Sensor
4. External on/off switch (option, door contact needed for function)
5. Door contact (option)
Positioning the heater - normal installation
DANGER! No more than one heater may be
installed in the same sauna cabin.
Position the sauna heater:
• on the same wall as the door (or the side wall, if very close
to the door wall). The heater may also be placed in a recess
(see Figure 5).
• Position the heater at a safe distance from the floor, side
walls and interior fittings (see Figure 3).
Position the sensor according the picture (see Figure 3).
If the wall on which the sensor is to be installed is made of highly
heat-absorbing material (e.g. concrete, brick, etc.), or of hardened
glass, the sensor may be installed in the ceiling at a distance from
the heater, according to Figure 4.
1
4
8
11
10
2
6
5
9
7
3
3
Figure 3: Positioning the heater - normal installation
1. Minimum distance from the side wall: 120 mm
2. Sensor position alt 1: 700 mm from the heater
3. Sensor
4. Minimum distance from the back wall: 120 mm
5. Sensor position alt 2: 700 mm from the front of the heater
6. Sensor position: 200 mm from the ceiling
7. Minimum distance to the ceiling: 970 mm
8. Minimum distance to interior fittings: 120 mm
9. Minimum ceiling height: 1,900 mm
10. Minimum distance: 20 mm
11. Minimum distance to interior fittings: 120 mm
Figure 5: Positioning the heater - recess installation
1. Minimum distance to the side wall: 120 mm
2. Sensor
3. Max. 1,000 mm
4. Sensor position: 700 mm from the front of the heater
5. Sensor position: 200 mm from the ceiling
6. Minimum distance to the ceiling: 970 mm
7. Minimum distance to interior fittings: 120 mm
8. Minimum ceiling height: 1,900 mm
9. Minimum distance: 20 mm
10. Minimum distance to interior fittings: 120 mm
Figure 4: Ceiling installation of the sensor
1. 1,200 mm
1 1 1
3
1 1
4
2
7
10
9
5
8
6

9
Positioning the air intake vent
Position the air intake vent straight through the wall behind the
center line of the heater (see Figure 6).
Vent size for a family sauna approx. 125 cm².
The air circulation from the door must work together with the hot
air circulation from the heater.
Figure 6: Positioning the air intake and exhaust vents
1. Air intake vent positioning.
2. Air exhaust vent positioning through the sauna wall.
3. Air exhaust vent positioning through the cavity.
4. Air exhaust vent positioning via duct.
Air exhaust vent positioning.
Position the air exhaust vent:
• at the maximum possible distance from the air intake vent,
e.g. diagonally (see Figure 6).
• high on the wall or in the ceiling (see Figure 6).
• so that it vents into the space that the door and air intake
vent open into.
The air exhaust vent must have the same area as the air intake vent.
Make sure that the air exhaust vent is open.
Mechanical ventilation is not recommended due to the risk of poor
air exchange, which may negatively affect the heater temperature
cut-out.
1 2
34
Figure 7: Opening/closing the cover
Connect the heater using standard wiring (Fk or EKK) approved
for fixed installation.
Any single wires (Fk) must be protected in electrical conduits (VP)
up to the heater.
3. Connect the electrical cable (1) to the terminal (2) (see Figure 8)
according to the wiring diagram (see the Connection/wiring
diagram section, page 11).
INSTALLATION
Sauna heater installation
It is easiest to prepare for installation with the heater lying down.
To install the heater:
1. Lay the heater down with the front facing upwards.
2. Undo the screws and open the cover (see Figure 7).
DANGER! The air exhaust vent must not lead
outdoors. This could cause the ventilation
direction to be reversed, which may negatively
affect the heater temperature cut-out.
DANGER! Any gap above the sauna ceiling
should not be sealed without leaving at least one
vent hole on the same wall as the sauna door!
WARNING! Always check that the heater is
connected to the correct main/phase voltage!
2
8
4
5
7
6
9
1
10
3
Figure 8: Circuit board
1. Electrical cable
2. Terminal for connection of electrical cable
3. Cable grommet (x6)
4. Control panel cable
5. Modular contacts for connection of control panel,
sensor, etc.
6. Sensor cable
7. Light cable (if relevant)
8. Terminal for connection of lighting (if relevant)
9. Strain relief connector for cables to modular contacts (x2)
10. Strain relief connector for electrical cable
4. Run the cables for the control panel and the temperature
sensor through the cable grommets (3). Connect the control
panel cable (4) to one of the four RS485 contacts (positions
5-8) (see Figure 8) according to the wiring diagram (see the
Connection/wiring diagram section).

10
Unusual voltages/numbers of phases
Contact Tylö Customer Service before connecting to voltages
or numbers of phases that are not listed in the wiring diagram
Figure 11, page 11.
Figure 9: Installing the sensor
Figure 10: Seal any holes
5. Connect the sensor cable (6) to the NTC contact on the
circuit board (position 1) (5) (see the Connection/wiring
diagram section) according to the wiring diagram (see the
Connection/wiring diagram section, page 11).
6. Connect the light cable (if relevant) (7), see Figure 8 page 9,
to the terminal (8) according to the wiring diagram Figure 11,
page 11.
7. Close the cover and tighten the screws (see Figure 7, page 9).
8. Install the sensor on the wall, see Figure 9. The thermistor
wire may also be passed through the wall. Seal any holes
in the wall behind the sensor, see Figure 10. The thermistor
wire may be extended outside the sauna using low voltage
wire (2-lead).

11
CONNECTION/WIRING DIAGRAM
400-415 V 3N~/3~ 230-240 V 3~ 230-240 V~
Output kW Amperage
amp
Wiring area
mm²
Amperage
amp
Wiring area
mm²
Amperage
amp
Wiring area
mm²
10.5 16 2.5 28 10 48* 16*
Figure 11: Wiring diagram
1. NTC Sensor
2. External switch
3. Door switch
4. SEC/NTC Sensor (option)
5. RS485 control panels
6. RS485 control panels
7. RS485 control panels
8. RS485 control panels
9. Heater
10. Terminal for connection of electrical
cable
11. Control panel (connect to positions 5-8)
12. Sensor (connect to NTC position 1)
13. Lighting/terminal for connection of lighting
14. Door contact (option)
15. External switch (option)
9
131415 11 12
1234
56
78
11
10
13
RJ10 4P4C
2 x 1.5 mm 2
3 x 1.5 mm 2
RJ10 4P4C RJ10 4P4C
RJ10 4P4C
B
B40
230V~
Max 6Amp
41
10.5 kW 10.5 kW 10.5 kW
1010.5 16 32 1028 16*48*
* 10.5kW is not approved for 230V~ in Europe.

12
SELF-INSPECTION OF THE INSTALLATION
To inspect the installation:
1. Switch on the main supply to the heater from the distribution
board.
2. Check that the control panel lights up.
3. Start the heater (see User Guide).
4. Check that all three pipe elements start to heat up (turn red).
Please keep these instructions!
In the event of problems, please contact the retailer where you purchased
the equipment.
© This publication many not be reproduced, in part or in whole, without
the written permission of Tylö. Tylö reserves the right to make changes
to materials, construction and design.
1234
56
781234Pin:
1234Pin:
9
10
Description of cabling/modular contacts
Figure 12: Modular contacts, description
1. NTC Sensor
2. Ext switch
3. Door switch
4. SEC/NTC Sensor (option)
5. RS485 control panels
6. RS485 control panels
7. RS485 control panels
8. RS485 control panels
9. Modular plug
10. Modular contact
Table 3: Connecting components in modular contacts (maximum cable area for RJ10: 0.90 mm/0.20 mm², AWG24)
Connection of Position Pin Comment
Temperature sensor (10K ohm) 1 2-3 Must be an NTC model. May also be connected at Position 4.
External switch with no wire indicator 2 3-4 Both constant or impulse deactivation work.
External switch with wire indication 2 2-3-4 12VDC (maximum 40mA). Tylö external switch,
item number: 9090 8045.
Door contact without alarm for door
status
3 3-4 Model NO (Normally Open). Tylö door contact,
item number:
9090 8035.
Door contact with alarm for door
status
3 2-3-4 12VDC (maximum 40mA)
Combined temperature cut-out/temperature sensor. Only used for certain heater models.
Temperature cut-out 130° 4 1-4
Temperature sensor (10K ohm) 4 2-3 Must be an NTC model.
NOTE! Crimp pliers, e.g. shortening wires,
are needed if changing modular cabling.