Tzora EasyTravel Classic User manual

EasyTravel
Classic- DRAFT
User's Manual
(28-71-901)
Original instructions

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Dear User,
Tzora Active Systems Ltd. thanks you for choosing the EasyTravel Classic
scooter and wishes you safe and enjoyable journeys.
For proper operation and to maintain the scooter’s operational readiness, we
recommend that you read this user manual and all warning labels prior to us-
ing the scooter.
Kibbutz Tzora, 9980300, Israel
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
Web site: www.tzora.com

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Table of Contents
SECTION A –PRE-SALES INFORMATION
1
Introduction
6
2
Technical Data
7
3
Safety
11
4
System Components and Details
13
SECTION B –USER INFORMATION
5
Unfolding and Folding Instructions
15
6
Operating the Scooter
20
7
Batteries and Charging
24
8
Storage and Transportation
27
9
Helpful Hints for Everyday Use
29
10
EMI –Electro-magnetic Interference
31
SECTION C –SERVICE INFORMATION
11
General Maintenance and Inspections
38
12
Fault Finding
40
13
Disposal and Recycling
41
14
Wiring Diagram
42
NOTE: Design details may change without notice.

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SECTION A –PRE-SALES INFORMATION
REMARK:Forpeoplewithimpairedvision, this manual is availableindigitalformat
uponrequest from themanufacturer;please sendanemail [e-mail].
1. Introduction
Indications for Use
The EasyTravel Lite is a mobility assistive device for indoor and restrict-
ed outdoor use on pavements or paved footpaths only during daylight
hours. It is not intended to be used as a transportation vehicle on roads
and freeways used by cars.
General Information
The EasyTravel Lite is a “Class A” electrically powered scooter.
It is intended to be used by individuals who are able to walk, but suffer
from mobility limitations. The user must have sufficient arm and leg
strength to get on and off the EasyTravel Lite alone and to safely steer
under all driving conditions.
The occupant’s weight should not exceed 115 kg. (250 lbs.).
CAUTION: Failure to follow the instructions contained in this manual may
result in injury to the user or to other persons.
IMPORTANT:
Charge the batteries for 24 hours before first use.

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2. Technical Data
Item
Lead Acid Battery
Lithium Battery
Category
Class A
Maximum speed
6.0 km/h (3.7 mph)
Power supply
24V from 2 charged
sealed lead acid,
maintenance-free (12V-
12Ah) batteries.
24V from 1 charged
sealed LiFePO4
maintenance-free (24V-
12Ah) battery.
Charge time
7-10 hours
Estimated range
Using recommended battery and depending on
operating conditions and load::
Up to 13 km (8 mi)
Up to 15 km (9 mi)
Climbing slope
6° (10%)
Reversing width
1200 mm.
Ascending and descend-
ing curb (step)
15 mm. (5/8 in.) maximum
(see note on page 14)
Ground clearance
4 cm. (1.6 in.)
Maximum load
115 kg. (250 lb.)
Resistance to ignition of
materials & assemblies
UL94 V-0
Scooter weight
(excluding batteries)
25.5 kg (55 lb)
Seat Weight
6 kg (13 lb)
Battery pack weight
9 kg. (20 lb)
4.2 kg. (9 lb)
Front Wheels
200x50 mm (8x2 in.)
Rear Wheels
200x50 mm (8x2 in.)
Tyres
Flat-free PU
Dimensions
(Length, Width, Height)
101x57x90 cm. (39”x22”x35”)
*The actual range depends on the operation conditions and the load.

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Disclosure Information per ISO 7176-15:1996
Item
Min
Max
Overall length with leg rest
1010 mm
Overall width
570 mm
Folded length
1010 mm
Folded width
570 mm
Folded height
520 mm
Total mass
34.5 kg
29.7 kg
Mass of the heaviest part
14.5 kg
Static stability downhill
6º
Static stability uphill
6º
Static stability sideways
6º
Energy consumption
15 km
Dynamic stability uphill
3º
Obstacle climbing
15 mm
Maximum speed forward
6 km/h
Minimum braking distance from
max speed
92 mm
Seat plane angle
3º
5º
Effective seat depth
420 mm
440 mm
Effective seat width
440 mm
Seat surface height at front edge
500 mm
510 mm
Backrest angle
10º
12º
Backrest height
360 mm
370 mm
Footrest to seat distance
380 mm
390 mm
Leg to seat surface angle
10º
12º
Armrest to seat distance
170 mm
180 mm
Minimum turning radius
900 mm

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MOTOR
Rated Voltage
24 V
Power
180 W
LEAD ACID BATTERY
Manufacturer
Kung Long Batteries Industrial Co., Ltd.
No. 6, Tzu-Li 3 Road, Nantou City, Taiwan
Model
WP12-12
Type
Rechargeable Sealed Lead Acid Battery
Nominal Capacity
20hour rate ( 0.6A to 10.50V ) 12A/h
Charge Retention (shelf life)
at 20°C (68°F)
1 month 92%
3 month 90%
6 month 80%
Life expectancy:
Cycle Use:
100% depth of discharge 200 cycles
80% depth of discharge 225 cycles
50% depth of discharge 500 cycles
Standby Use: 3~5years
No. of batteries
2
Nominal Voltage
12 V
Power
12A/h
Weight
Approx. 4.075kg (8.96 lbs.)
LEAD ACID BATTERY CHARGER
Type
Off-board
Input
100-240VAC 50/60Hz 1.2-0.5A
Output
24VDC 2A
Charging temperature range
0℃to +40℃
See Chapter 7 for more information on the batteries and chargers.

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LITHIUM ION BATTERY
Manufacturer
Tianjin Enerbyte Electronics Co. Ltd.
21st , Hua Ming Road, Hua Ming Town,
Dong Li District, Tianjin, P.R., China
Model
LiFePO4
Type
Rechargeable Lithium Battery
Nominal Capacity
20hour rate ( 0.6A to 10.50V ) 12A/h
Charge Retention (shelf life)
at 20°C (68°F)
1 month 97%
3 month 91%
6 month 83%
Life expectancy:
Cycle Use:
80% depth of discharge >2000 cycles
No. of batteries
1
Nominal Voltage
24 V
Power
12A/h
Weight
Approx. 3.8 kg (8.4 lbs.)
LITHIUM ION BATTERY CHARGER
Type
Off-board
Input
100-240VAC 50/60Hz 1.2-0.5A
Output
24VDC 2A
Charging temperature range
0℃to +40℃
See Chapter 7 for more information on the batteries and chargers.
BATTERY CHARGER CONNECTOR PINS
(1) + Positive
(2) –Negative
(3) Inhibit

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The batteries and charger comply with the safety requirements of ISO7176-25:2013.
The EasyTravel Lite and its accessories have been designed, man-
ufactured and tested in accordance with the specification of the fol-
lowing:
DIRECTIVE: Medical devices 93/42 EEC
3. Safety
During your initial use of the EasyTravel we recommend caution as
you practice operating the unit in various situations. Keep the speed
at a reduced level until you are comfortable controlling the scooter.
Follow the safety tips and instructions and you will be comfortable
manoeuvring through doorways, on and off lifts, over moderate ter-
rain and up and down ramps.

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These safety considerations and tips will help you to operate the
EasyTravel safely. The EasyTravel is a powerful electric vehicle;
these rules will help you prevent personal injury and damage to your
scooter.
1. Read this manual and all labels before operating.
2. Do not carry passengers or exceed the maximum weight capaci-
ty.
3. Do not mount or dismount the EasyTravel unless it has come to
a full stop and is turned off.
4. Do not back up on to uneven inclines or surfaces.
5. Always switch the speed selector to low when driving in a con-
fined space.
6. Always reduce speed when turning.
7. Do not operate your scooter when under the influence of alcohol,
medications or drugs that may impair your safety.
8. Always keep your feet on the foot platform when driving.
9. Do not sit on the scooter while being transported in a moving ve-
hicle. Always fold down and secure your EasyTravel and trans-
fer yourself to a vehicle seat.

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4. System Components and Details
a. EasyTravel parts –(Figure 1)
1. Battery pack (detachable)
11. Rear wheel
2. Front column (detachable)
12. Folded frame lock/release pin
3. Column lock/release triggers
13. Unfolded frame lock/release pin
4. Controller cover
14. Utility basket (holding capacity
5. Charging socket (Fig. 1A)
20lbs/9kg)
6. Front drive wheels
15. Charger and connecting cables
7. Foot platform
(Fig. 1B)
8. Seat shell
16. Control Panel
9. Seat cushions
17. Freewheel switch

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b. Control Panel –(Figure 2)
1. Switch
2. Hand control lever (right and left)
3. Speed adjusting knob
4. Indicator light (LED)
5. Battery gauge
6. Hand-grips
c. EasyTravel Optional Accessories:
1. Extra battery pack.
2. Optional Battery Charger (Fig.3) where
Lithium Batteries are used.
WARNING: Where both lead/acid and Lithium
batteries are being used, the user must take
extra care to use the correct charger for the
specific battery being charged.
BELL: If the user requires an audible warning device, a standard bi-
cycle bell can be attached to the handlebar.
Figure 3

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SECTION B –USER INFORMATION
5. Unfolding and Folding Instructions
a. Assembling your EasyTravel
Unfolding Rear Frame
Pull on the folded frame lock pin
ring (Fig. 4/1) to release the foot
platform and unfold the frame. Pull
the seat backrest (Fig. 4/2) and lift
it to the upright position. Ensure
that the unfolded frame lock pin
secures the platform in the horizon-
tal position.
Unfolding Front Column
Pull the column lock triggers (Fig.
4/3) upward towards the handle to
release the tilt lock. Move the drive
unit away from the column (all the
way) to open the quick-release
housing. This is the column “de-
tach” position.

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Connecting the Front Column to the Rear Frame
Position the column in the “detach” position. Lift the front of the
Foot platform and insert connection pin into the quick-release
housing on the drive unit. This may be done without bending
down by lifting the front of the seat “lip” while holding the front
column hand-grip as shown in Fig. 5.

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Front Column Adjustment
(Figure 6)
To adjust the angle of the
front column, pull the column
lock triggers upward. Move
the column into the desired
position and release. Push
lightly back and forth on the
column to ensure that it is
locked in the desired position.
1. For driving the
EasyTravel, adjust col-
umn to the rear-most po-
sition.
2. For getting in and out of
the EasyTravel seat
comfortably, the column
may be moved away from
the seat to the entry/exit
position.
3. For detaching the front
column from the rear
frame, adjust the column
fully forward to the detach position (Fig. 6/3); remove battery
before adjusting the column to the detach position.
CAUTION: When getting in and out of the EasyTravel seat, step on-
ly on CENTER of foot platform. DO NOT STEP ON SIDE OF FOOT
PLATFORM to avoid tipping the EasyTravel.
NOTE: The rear frame, when folded, can be lifted by the handles
(Fig 4/4).

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b. Folding and Unfolding your EasyTravel
Folding the EasyTravel
Step 1: Fold backrest of seat down and ensure it is locked (Fig. 7/1)
Step 2: Hold handgrip of front column (Fig. 7/2) in the “Operating”
or “Entry/Exit” position and push forward away from seat to
fold platform upwards.
Step 3: Grasp
platform
handle
(Fig. 7/3)
and pull
column
lock
triggers
(Fig. 7/4)
to fold
column
towards
the platform. Fold together until folded frame lock pin (Fig.
7/5) and column latch (Fig. 7/6) click into place and hold
EasyTravel in folded position.
Unfolding the EasyTravel
Step 1: Pull on the frame
lock pin ring (Fig.
8/1) to release
platform and rest
front wheels on
floor.
Step 2: Pull the seat
backrest and lift it
upright. (Fig. 8/2)

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Step 3: Grasp top of seat backrest (Fig. 8/3) and pull column lock
triggers (Fig. 8/4) to release column from platform. Pull
outwards to unfold EasyTravel until platform and column
lock into the operating position.

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6. Operating the Scooter
A. Control Panel operation features
The switch located on the right side of the control panel (Fig.
9/1), will turn the power of the EasyTravel ON or OFF.
NOTE: Turn your EasyTravel switch to the OFF position when
not in use in order to conserve battery power, and prevent unin-
tentional operation.
The top speed may be adjusted by turning the Speed-adjusting
knob (fig 9/3). By turning the knob to the HI position, your
EasyTravel's top speed will be up to 3.7mph/6kph. When the
knob is set to the Lo position, the speed will be reduced to a slow
crawl, ideal for less experienced drivers and for operating in-
doors.