Tzora EasyTravel Elite User manual

EasyTravel
Elite DRAFT
User's Manual
(28-73-901)
Original instructions

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Dear User,
Tzora Active Systems Ltd. thanks you for choosing the EasyTravel Lite scooter and
wishes you safe and enjoyable journeys.
For proper operation and to maintain the scooter’s operational readiness, we
recommend that you read this user manual and all warning labels prior to using the
scooter.
Kibbutz Tzora, 9980300, Israel
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
Web site: www.tzora.com

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Table of Contents
SECTION A –PRE-SALES INFORMATION
1
Introduction
6
2
Technical Data
7
3
Safety
11
4
System Components and Details
12
SECTION B –USER INFORMATION
5
Unfolding and Folding Instructions
14
6
Operating the Scooter
17
7
Batteries and Charging
20
8
Storage and Transportation
23
9
Helpful Hints for Everyday Use
25
10
EMI –Electro-magnetic Interference
26
SECTION C –SERVICE INFORMATION
11
General Maintenance and Inspections
33
12
Fault Finding
35
13
Disposal and Recycling
36
14
Wiring Diagram
37
NOTE: Design details may change without notice.

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1. INTRODUCTION
The EasyTravel Elite is a “Class A” Electrically powered scooter. It is
intended to be used by individuals that are able to walk, but suffer from mild
mobility limitations. The user must have sufficient arm and leg strength to get
on and off the EasyTravel Elite alone and to safely steer under all driving
conditions.
The EasyTravel Elite is intended for indoor and restricted outdoor use on
pavements or paved footpaths only during daylight hours. The EasyTravel
Elite does not have lights and reflectors and therefore must not be used in
the dark or in limited visibility conditions.
CAUTION: Failure to follow the instructions contained in this manual may
result in injury to the user or to other persons.

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2. TECHNICAL DATA
Item
Lead/Acid Battery
Lithium Battery
Category
Class A
Maximum speed
6.0 km/h (3.7 mph)
Power supply
24V from 2 charged
sealed lead acid,
maintenance-free (12V-
12Ah) batteries.
24V from 1 charged
sealed LiFePO4
maintenance-free (24V-
14Ah) battery.
Charge time
7-10 hours
Estimated range*
Using recommended battery and depending on
operating conditions and load:
Up to13 km. (8 miles)
Up to15 km. (9.3 miles)
Climbing slope
6° (10%)
Reversing width
1200 mm.
Ascending and
descending curb (step)
15 mm. (5/8 in.) maximum
(see note on page 14)
Ground clearance
4 cm. (1.6 in.)
Maximum load
115 kg. (250 lb.)
Resistance to ignition of
materials & assemblies
UL94 V-0
Scooter weight
(excluding batteries)
25.5 kg. (56 lb.)
Seat Weight
6 kg (13 lbs)
Battery pack weight
9 kg. (20 lb)
4.2 kg. (9 lb)
Front Wheels
200x50 mm (8x2 in.)
Rear Wheels
200x50 mm (8x2 in.)
Tyres
Flat-free PU
Dimensions
(Length, Width, Height)
101x57x86 cm. (40”x22”x34”)
*The actual range depends on the operation conditions and the load

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Disclosure Information per ISO 7176-15:1996
Item
Min
Max
Overall length with leg rest
1010 mm
Overall width
570 mm
Folded length
1010 mm
Folded width
570 mm
Folded height
520 mm
Total mass
34.5 kg
29.7 kg
Mass of the heaviest part
14.5 kg
Static stability downhill
6º
Static stability uphill
6º
Static stability sideways
6º
Energy consumption
15 km
Dynamic stability uphill
3º
Obstacle climbing
15 mm
Maximum speed forward
6 km/h
Minimum braking distance from
max speed
92 mm
Seat plane angle
3º
5º
Effective seat depth
420 mm
440 mm
Effective seat width
440 mm
Seat surface height at front edge
500 mm
510 mm
Backrest angle
10º
12º
Backrest height
360 mm
370 mm
Footrest to seat distance
380 mm
390 mm
Leg to seat surface angle
10º
12º
Armrest to seat distance
170 mm
180 mm
Minimum turning radius
900 mm

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MOTOR
Rated Voltage
24 V
Power
180 W
LEAD ACID BATTERY
Manufacturer
Kung Long Batteries Industrial Co., Ltd.
No. 6, Tzu-Li 3 Road, Nantou City, Taiwan
Model
WP12-12
Type
Rechargeable Sealed Lead Acid Battery
Nominal Capacity
20hour rate ( 0.6A to 10.50V ) 12A/h
Charge Retention (shelf life)
at 20°C (68°F)
1 month 92%
3 month 90%
6 month 80%
Life expectancy:
Cycle Use:
100% depth of discharge 200 cycles
80% depth of discharge 225 cycles
50% depth of discharge 500 cycles
Standby Use: 3~5years
No. of batteries
2
Nominal Voltage
12 V
Power
12A/h
Weight
Approx. 4.075kg (8.96 lbs.)
LEAD ACID BATTERY CHARGER
Type
Off-board
Input
100-240VAC 50/60Hz 1.2-0.5A
Output
24VDC 2A
Charging temperature range
0℃to +40℃
See Chapter 7 for more information on the batteries and chargers.

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LITHIUM ION BATTERY
Manufacturer
Tianjin Enerbyte Electronics Co. Ltd.
21st , Hua Ming Road, Hua Ming Town,
Dong Li District, Tianjin, P.R., China
Model
LiFePO4
Type
Rechargeable Lithium Battery
Nominal Capacity
20hour rate ( 0.6A to 10.50V ) 12A/h
Charge Retention (shelf life)
at 20°C (68°F)
1 month 97%
3 month 91%
6 month 83%
Life expectancy:
Cycle Use:
80% depth of discharge >2000 cycles
No. of batteries
1
Nominal Voltage
24 V
Power
12A/h
Weight
Approx. 3.8 kg (8.4 lbs.)
LITHIUM ION BATTERY CHARGER
Type
Off-board
Input
100-240VAC 50/60Hz 1.2-0.5A
Output
24VDC 2A
Charging temperature range
0℃to +40℃
See Chapter 7 for more information on the batteries and chargers.
BATTERY CHARGER CONNECTOR PINS
(1) + Positive
(2) –Negative
(3) Inhibit
The batteries and charger comply with the safety requirements of ISO7176-25:2013.
The EasyTravel and its accessories have been designed, manufactured and
tested in accordance with the specification of the following:
DIRECTIVE: Medical devices 93/42 EEC

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3. SAFETY
During your initial use of the EasyTravel Elite we recommend caution as you
practice operating the unit in various situations. Keep the speed at a reduced
level until you are comfortable controlling the scooter. Follow the safety tips
and instructions and you will be comfortable maneuvering through doorways,
on and off lifts, over moderate terrain and up and down ramps.
These safety considerations and tips will help you to operate the EasyTravel
Elite safely. The EasyTravel Elite is a powerful electric vehicle; these rules
will help you prevent personal injury and damage to your scooter.
1. Read this manual and all labels before operating.
2. Do not carry passengers or exceed the maximum weight capacity.
3. Do not mount or dismount the EasyTravel Elite unless it has come to a
full stop and is turned off.
4. Do not back up on to uneven inclines or surfaces.
5. Always switch the speed selector to low when driving in a confined space.
6. Always reduce speed when turning.
7. Do not operate your scooter when under the influence of alcohol,
medications or drugs that may impair your safety.
8. Always keep your feet on the foot platform when driving.
9. Do not sit on the scooter while being transported in a moving vehicle.
Always fold down and secure your EasyTravel Elite and transfer yourself
to a vehicle seat.

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4. SYSTEM COMPONENTS AND DETAILS
4.1. EasyTravel Elite parts –(Figure 1)
1. Battery pack (detachable)
11. Rear wheel
2. Front column (detachable)
12. Folded frame lock/release pin
3. Column lock/release triggers
13. Unfolded frame lock/release pin
4. Controller cover
14. Utility basket (holding capacity
5. Charging socket (Fig. 1A)
20lbs/9kg)
6. Front drive wheel
15. Charger and connecting cables
7. Foot platform
(Fig. 1B)
8. Seat shell
16. Control Panel
9. Seat cushions
17. Freewheel switch
10.Foldable armrests

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4.2. Control Panel –(Figure 2)
1. Switch
2. Hand control lever (right and left)
3. Speed adjusting knob
4. Indicator light (LED)
5. Battery Gauge
6. Hand-grips
4.3. EasyTravel Optional Accessories:
1. Extra battery pack.
2. Optional Battery Charger (Fig.3) where
Lithium Batteries are used.
WARNING: Where both lead/acid and Lithium
batteries are being used, the user must take
extra care to use the correct charger for the
specific battery being charged.
BELL: If the user requires an audible warning device, a standard bicycle bell
can be attached to the handlebar.
Figure 3

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SECTION B –USER INFORMATION
5. ASSEMBLY AND FOLDING INSTRUCTIONS
5.1. Assembling your EasyTravel Elite.
Unfolding Rear Frame
Pull on the folded frame lock pin ring (Fig.
4/1) to release the foot platform and
unfold the frame. Pull the seat backrest
(Fig. 4/2) and lift it to the upright position.
Ensure that the unfolded frame lock pin
secures the platform in the horizontal
position.
Unfolding Front Column
Pull the column lock triggers (Fig. 4/3)
upward towards the handle to release the
tilt lock. Move the drive unit away from
the column (all the way) to open the
quick-release housing.
This is the column “detach” position.
Connecting The Front Column To The
Rear Frame
Position the column in the “detach”
position. Lift the front of the Foot platform
and insert connection pin into the quick-
release housing on the drive unit. This
may be done without bending down by
lifting the front of the seat “lip” while
holding the front column hand-grip as
shown in Fig. 5.

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Front Column Adjustment (Figure 6)
To adjust the angle of the front column,
pull the column lock triggers upward.
Move the column into the desired position
and release. Push lightly back and forth
on the column to ensure that it is locked
in the desired position.
1. For driving the EasyTravel Elite,
adjust column to one of the two the
rear-most positions.
2. For getting in and out of the
EasyTravel Elite seat comfortably,
the column may be moved away from
the seat to the entry/exit position.
3. For detaching the front column from
the rear frame, adjust the column
fully forward to the detach position
(Fig. 6/3); remove battery before
adjusting the column to the detach
position.
CAUTION: When getting in and out of the EasyTravel Elite seat, step only
on CENTER of foot platform. DO NOT STEP ON SIDE OF FOOT
PLATFORM to avoid tipping the EasyTravel Elite.
NOTE: The rear frame, when folded, can be lifted by the handles (Fig 4/4).

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5.2. Folding and Unfolding your EasyTravel Elite
Folding the EasyTravel Elite
Step 1: Fold backrest of seat down (Fig. 7/1)
Step 2: Hold handgrip of front column (Fig. 7/2) in the “Operating” or
“Entry/Exit” position and push forward away from seat to fold
platform upwards.
Step 3: Grasp platform
handle (Fig. 7/3)
and pull column
lock triggers (Fig.
7/4) to fold column
towards the
platform. Fold
together until
folded frame lock
pin (Fig. 7/5) and
column latch (Fig.
7/6) click into
place and hold EasyTravel Elite in folded position.
Unfolding the EasyTravel Elite
Step 1: Pull on the frame lock pin ring (Fig. 8/1) to release platform and rest
front wheels on floor.
Step 2: Pull the seat
backrest and lift it
upright. (Fig. 8/2)
Step 3: Grasp top of seat
backrest (Fig. 8/3)
and pull column
lock triggers (Fig.
8/4) to release
column from
platform. Pull
outwards to unfold
EasyTravel Elite
until platform and column lock into the operating position.

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6. OPERATING THE SCOOTER
6.1. Control Panel operation features
The switch located on the right side of the control panel (Fig. 9/1), will turn
the power of the EasyTravel Elite ON or OFF.
NOTE: Turn your EasyTravel Elite switch to the OFF position when not
in use in order to conserve battery power, and prevent unintentional
operation.
The top speed may be adjusted by turning the Speed-adjusting knob (fig
9/3). By turning the knob to the HI position, your EasyTravel Elite's top
speed will be up to 3.7mph/6kph. When the knob is set to the Lo position,
the speed will be reduced to a slow crawl, ideal for less experienced
drivers and for operating indoors.
6.2. Indicator light (Fig. 9/4)
The light, located at the bottom of the handle control cover, displays
battery status and fault indications as follows:
Indicator light steady - This indicates that all is well.
Indicator light flashes slowly - The controller is functioning
correctly but batteries should be charged as soon as possible. The
Battery Gauge (Fig. 9/5) shows the charge that is left.

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Blinking- Needs Charging
BATTERY
FORWARDREVERSE
SPEED
LO HI
BATTERY
REVERSE FORWARD
SPEED
Blinking- Needs Charging
LO HI
BATTERY
REVERSE FORWARD
SPEED
Blinking- Needs Charging
LO HI
Indicator light flashes rapidly - This indicates that there is a fault.
Please follow the following procedure:
1. Switch off the EasyTravel Elite
2. Make sure that the EasyTravel Elite is not in the FREEWHEEL
position.
3. Makesurethatthecharger isnotconnectedtotheEasyTravel Elite.
4. Make sure that the control lever is in the middle position.
CAUTION: If control lever does not return by itself to the middle
position –do not operate. Contact your service agent.
5. Switch the EasyTravel Elite on again and try to drive. If the
indicator light flashes rapidly again, switch off and do not
operate. Contact your service agent!
6.3. Battery Gauge (Fig. 9/5)
The Battery Gauge (Fig. 9/5) shows the battery charge that is left.
6.4. Driving your EasyTravel Elite
To drive forward, pull the right side of the hand control lever towards you
(Fig. 10/1). You can also move forward by pushing the left side of the
control lever away from you. By releasing the control lever, you will
gradually come to a stop, and the EasyTravel Elite brake will be applied
automatically. To operate in reverse, pull the left side of the hand control
lever towards you (Fig. 10/2).
Figure 10

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6.5. Safety considerations when driving your EasyTravel Elite
Footpaths and sidewalks appear to be level but are usually slightly
sloped for drainage of rainwater. Counter-steering may be necessary
for overcoming excessive slopes. In such cases the speed should be
reduced as necessary.
When approaching ditches, bumps or similar obstacles –reduce
speed as necessary.
Do not operate EasyTravel Elite in places or on surfaces where a
loss of wheel grip could be hazardous, for example on wet grassy
slopes.
6.6. Armrests
To enable easier entry to and exit from
your EasyTravel Elite the armrest can
be lifted, see Fig. 10A.

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7. BATTERIES AND CHARGING
Battery information
The EasyTravel Elite is designed to use sealed lead acid, maintenance-
free, 12V batteries.
Always turn your EasyTravel Elite OFF before removing and installing
batteries. To get the maximum out of your batteries, it is recommended to
fully charge the batteries overnight after every day of use. Reconnecting
the charger when the batteries are partially discharged or fully
charged will not harm them. Extended charging is good for the batteries
and you cannot overcharge them.
Battery range depends on operator weight, terrain and the condition of
batteries used. Charge your batteries daily and/or overnight when the
EasyTravel Elite is not in use.
Battery Recharging Instructions
To recharge, turn off EasyTravel Elite It is possible to either charge the
battery while connected on the EasyTravel Elite (see instruction 1 below)
or directly (instruction 2).
1. Plug the charging connector into the EasyTravel Elite charging
socket and then connect the charger to an electrical outlet socket.
2. Plug the charging connector in the back of the battery pack and then
connect the charger to an electrical outlet socket.
The indicator light is red when the power is on and the charger is not
connected to the battery. During charging, the indicator light on the
charger will be orange. When the battery is approaching full charge the
indicator light will turn green. In order to achieve the maximum battery
capacity and efficiency, it is advised to charge them overnight, and at
least four hours after the indicator light has turned to green.
When charging the battery pack using voltage converter, plug the voltage
converter into the light socket in your car and connect the battery charger
to the converter.
Safety Instructions
CAUTION: Failure to follow these instructions may result in personal
injury or property damage.