KAKA Industrial PPH-500 User manual
Operation Manual PPH-500
KAKA Industrial®
— 1 —
Unpacking
The Pneumatic Planishing Hammer is shipped
from the manufacturer in a carefully packed
Carton box. Thoroughly inspect the product
upon opening the package.
After unpacking the unit, carefully inspect for
any damage that may have occurred during
transit. Check for loose, missing, or damaged
parts. Shipping damage claims must be led
with the carrier and are the responsibility of
the user.
Specications
Operating Air Pressur......... 50-100 (Max.) PSI
Air Inlet …...……...........…1/4", 18 NPT, female
Maximum thickness……...………...…20 gauge
Throat Size........................................... 19-5/8"
Anvil Sizes…………….….....1", 2" & 3" Radius
Overall Size….......………..........28" x 16" x 46"
Weight ....................................................57 lbs
Important:
The pneumatic planishing hammer is coated
with a protectant. To ensure proper fit and
operation, remove coating. Coating is easily
removed with mild solvents, such as mineral
spirits, and a soft cloth. Avoid getting cleaning
solution on paint or any of the rubber or plastic
parts. Solvents may deteriorate these nishes.
Use soap and water on paint, plastic or rubber
components. After cleaning, cover all exposed
surfaces with a light coating of oil.
WARNING
Never use highly volatile solvents.
Non-ammable solvents are recommended
to avoid possible re hazard.
SAVE THESE INSTRUCTIONS
Thank you for purchasing PPH-500
Pneumatic Planishing Hammer machine.
Before attempting to operate your new tool
please read these instructions thoroughly.
You will need these instructions for the
safety warnings, precautions, assembly,
operation, maintenance procedures, parts
list and diagrams. Keep your invoice number
with these instructions. Write the invoice
number on the inside of front cover. Keep the
instructions and invoice in a safe, dry place for
future reference.
General Safety Information
CAUTION
Always follow proper operating procedures
as defined in this manual even if you are
familiar with use of this or similar tools.
Remember that being careless for even a
fraction of a second can result in severe
personal injury.
SAFETY RULES
1. Wear proper apparel. Do not wear loose
clothing, gloves, neckties, rings, bracelets or
other jewelry which may get caught in moving
parts of machine.
2. Wear protective hair covering to contain
long hair.
3. Wear safety shoes with non-slip soles.
4. Wear safety glasses complying with United
States ANSI Z87.1.
Operation Manual PPH-500
Model PPH-500
— 2 —
Figure 1 below, also Drawing, page 4.
Figure 1
4. Separate Hammer head #3 from Air
Hammer #10 with a twisting motion, (See
Figure 2).
Figure 2
5. Insert the Air Hammer #10 into frame #1
and reconnect Hammer head #3 as shown in
Figure 3.
Assembly is complete.
Figure 3
WARNING
Do not planish a stock thicker than it’s
capacity. You will damage the hammer.
Measure the thickness before use.
Everyday glasses have only impact resistant
lenses. They are NOT safety glasses.
5. Be alert and think clearly. Never operate
tools when tired, intoxicated or when taking
medications that cause drowsiness.
6. Keep work area clean. Cluttered work areas
invite accidents.
7. Work area should be properly lit.
8. Keep visitors at a safe distance from work
area.
9. Keep children out of workplace. Make
workshop childproof. Use padlocks to prevent
any unintentional use of tools.
10.
Assemble only according to these
instructions.
Improper assembly can create
hazards.
11.When tools are not in use, store them in a
dry, secure place out of the reach of children.
Inspect the tools prior to storage and before
reuse.
12. Maintain product labels and nameplates.
These carry important safety information.
WARNING
Before drilling the mounting holes, make
sure that there is no electrical conduit or
water pipes.
Assembly
1.Assemble stand base using Attach Stand
Base #30 to Base #28 using hardware
indicated in Drawing, page 4 , Flat washer
#24, lock washer #25, Hex nut #28 and Hex
Bolt #29.
2. Set Planishing Hammer frame #1 on stand
and attach using Hardware #25, #26, #27, and
#28 See Drawing, page 4.
3. To prepare Air Hammer Assembly #10.#11,
#12, #13, #14 and #16 for installation, refer to
Operation Manual PPH-500
KAKA Industrial®
— 3 —
Operation
1.Connect quick connector #15 with air
source.
2. Insert the workpiece between hammer
head #3 and anvil #5, press the foot switch
assembly #13, and move the workpiece to
produce the desired shape, See Figure 4.
Figure 4
3. The tool position can be adjusted by
loosing nut #23 and screw #8, turning range
adjust block #6 at the same time.
4. Hold adjustable pole #7, remove stopper
pin #9, the anvil #5 can be moved, and
change the right size anvil you need (refer to
Figure 5).
Figure 5
Maintenance
1. After each use, wipe all components of
the planishing hammer with a clean cloth to
remove any dirt and grease buildup.
2. To maintain tool life, always lubricate the air
line by adding a few drops of pneumatic tool
oil to the air line (or air inlet) before each use
or install the automatic oiler-filter system as
illustrated
3. Before each use, drain water out of the
air compressor tank and condensation from
the air lines. Refer to the Air Compressor
Operation Manual.
4. Cover the Planishing Hammer and keep in
a clean and dry location.
Troubleshooting Chart
Problem Probable Cause Solution
Planishing Hammer does not
operate when Switch pressed No air pressure in air line Check air line and compressor
Planishing Hammer operates at
diminished pressure
Air pressure below normal
operating pressure
Check regulator pressure setting
at compressor and/or air line
Operation Manual PPH-500
Model PPH-500
— 4 —
Drawing
Operation Manual PPH-500
KAKA Industrial®
— 5 —
Parts List
Ref.No. Description QTY
1 "C" Frame 1
2 Inner Hex Screw M6x12 1
3 Hammer Head 1
4 Hammer Sleeve 1
5 1"Anvil 1
5-1 2"Anvil 1
5-2 3"Anvil 1
6Range Adjust Block 1
7 Adjustable Pole 1
8 Screw M10x20 1
9 Stopper Pin 1
10 Air Hammer 1
11 Regulator 1
12 Rubber Hose Φ16×2-2.5m 1
13 Foot Switch Assembly 1
14 Cover 1
15 Quick Connector 1
16 Air Hose Φ12×2-1m 1
17 Male Thread Fitting 1
18 Hose Clamp 1
19 Screw M6x10 6
20 Flat Washer D6 6
21 Spring 1
22 Hex-headed Bolt M24x25 1
23 Nut M10 1
24 Flat Washer D8 6
25 Spring Washer D8 6
26 Nut M8 6
27 Hex-headed Bolt M8x25 4
28 Stand 1
29 Hex-headed Bolt M8x40 2
30 Stand Base 1
31 Hexagon wrench 5mm 1
Operation Manual PPH-500
Model PPH-500
— 6 —
SERVICE RECORD
KAKA Industrial ®
Date Maintenance performed Repair components require
Operation Manual PPH-500
KAKA Industrial®
— 7 —
NOTES
Stock No: 192101
Edition 1 08/2018
Copyright © 2018 KAKA
If you have any questions about the use of this product, please contact the nearest one to you
as below:
KAKA INDUSTRIAL LLC
Mail:
Add: 4200 Steve Reynolds
Blvd Ste 6 Norcross,
GA 30093
U.S.A.
KAKA INDUSTRIAL LTD
Mail:
Add: 3143 Underhill Avenue
Burnaby,
B.C V5A3C8
Canada
KANG INDUSTRIAL PTY LTD
Mail:
Add: 3 Wayne Court
Dandenong,
VIC 3175
Australia
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