Ultra-tow 52810 User manual

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Page 2 of 13
Thank you very much for choosing anUltra-Tow™product!
For future reference, please complete the owner’s record below:
Serial Number/LotDate Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This winch is designed for certain applications only. Northern Tool &
Equipment is not responsible for issues arising from modification or
improper use of this product such as an application for which it was not
designed. We strongly recommend that this product not be modified
and/or used for any application other than that for which it was designed.
For technical questions, please call 1-800-222-5381.

Page 3 of 13
Table of Contents
Intended Use .......................................................................................................................................... 4
Technical Specifications ...................................................................................................................... 4
Important Safety Information ............................................................................................................... 4
Specific Operation Warnings ............................................................................................................... 5
Winch Mounting and Cable Attachment ............................................................................................. 6
Main Parts of Winch .............................................................................................................................. 7
Assembly Instructions .......................................................................................................................... 7
Before Each Use .................................................................................................................................... 7
Operating Instructions .......................................................................................................................... 8
Moving or Tensioning Loads ............................................................................................................... 8
After Each Use ....................................................................................................................................... 8
Maintenance .......................................................................................................................................... 8
Troubleshooting .................................................................................................................................... 9
Parts Diagram ...................................................................................................................................... 10
Parts List .............................................................................................................................................. 10
Replacement Parts .............................................................................................................................. 11
Limited Warranty ................................................................................................................................. 12

Page 4 of 13
Intended Use
This Ultra-Tow Brake Winch is designed for safer, easier boat loading and unloading.Winches are not
to be used as hoists for lifting, supporting, or transporting people or for loads over areas where people
can be present.
Brake Winches are suitable for many lifting and lowering applications. Self-locking brake winches
provide additional safety and control for many lifting and pulling jobs. The automatic friction brake
supplies constant, positive holding action and prevents a runaway load. The brake is fully automatic
and the load remains in position any time the handle is released.
Technical Specifications
Property Specification
Item No. 52810 (Empty)
Rated Capacity 1600 lbs.
Drum Capacity 5/16in. x 42ft. Wire Cable (not included)
Gear Ratio 4.2:1
Speed 1-Speed
Drum Size 5 1/4 in.
Handle Size 9 4/9 in.
Mounting Plate 5 1/3 X 3 1/2 in.
Mounting Hardware 3 M10 Bolts
Important Safety Information
⚠WARNING
 Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
 The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this winch. Always
be aware of the environment and ensure that the tool is used in a safe and responsible manner.
 Do not allow persons to operate or assemble the winch until they have read this manual and have
developed a thorough understanding of how it works.
 Do not modify this winch in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
 Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed.
Products are safer and do a better job at the capacity for which they are intended. DO NOT use
this equipment for a purpose for which it was not intended.
 Industrial or commercial applications must follow OSHA requirements.
⚠WARNING
 This product may contain chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm.

Page 5 of 13
⚠WARNING
WORK AREA SAFETY
 Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury.
 Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the winch.
⚠WARNING
PERSONAL SAFETY
 Stay alert, watch what you are doing, and use common sense when operating the winch. Do not
use the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating the tool may result in serious personal injury.
 Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
 Wear the proper personal protective equipment when necessary. Use ANSIZ87.1 compliant
safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust
mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection
systems, and hearing protection when appropriate. This applies to all persons in the work area.
 Do not overreach. Keep proper footing and balance at all times.
⚠CAUTION
WINCH USE AND CARE
 Do not force the winch. Products are safer and do a better job when used in the manner for which
they are designed. Plan your work, and use the correct product for the job.
 Check for damaged parts before each use. Carefully check that the winch will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
winch with a damaged part.
 Do not use a winch with a malfunctioning switch. Any power tool that cannot be controlled with the
power switch is dangerous and must be repaired by an authorized service representative before
using.
 Store the winch when it is not in use. Store it in a dry, secure place out of the reach of children.
Inspect the tool for good working condition prior to storage and before re-use.
 Use only accessories that are recommended by the manufacturer for use with your winch.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Specific Operation Warnings
⚠WARNING
 Do not exceed the rated load capacity. Be aware of dynamic loading! Sudden load movement may
briefly create excess load causing product failure.

 Do
n
 Do
n
 Kee
win
c
 Ne
v
 Foll
o

A
lw
a
Ne
v
 Op
e

A
fte
 Do
n
 Not
 Ins
p
cra
c
ope
r
 Do
n
per
m
and
 Do
n
bac
k
 For
was
 Sel
e
tim
e
 CA
B
the
c
1) Pla
c
cou
n
2) Loo
s
3) Re
m
4) Ro
u
n
ot use for o
n
ot lengthen
p hands cle
a
c
h.
v
er leave win
o
w all instru
c
a
ys maintai
n
v
er apply loa
d
e
rate winch
m
r moving th
e
n
ot use to tr
a
for use by o
r
p
ect before
e
c
ks, bends,
d
r
ation of the
n
ot use the
w
m
anently we
a
must not b
e
n
ot use a re
c
k
towards th
e
maximum s
t
hers, and lo
c
e
ct a winch li
e
s stronger t
h
B
LE REPLA
C
c
able clamp
,
c
e pawl in re
e
n
terclockwis
e
s
en the nut
a
m
ove the old
u
te new cabl
e
verhead lifti
n
the handle
f
a
r from the g
ch unattend
e
c
tions when
n
a minimum
d
to winch fu
m
anually onl
y
e
item, be su
a
nsport peo
p
r
around chil
Winch
M
e
very use. D
o
d
amage, fra
y
winch.
w
inch even i
f
a
kens the c
a
e
used.
c
overy strap
e
operator d
u
t
rength and
s
c
k washers.
ne with bre
a
h
an the line.
C
EMENT: U
s
,
and may s
p
e
l out positi
o
e
.
a
nd remove
t
cable.
e
end over b
n
g.
f
or additiona
l
ear, drum a
n
e
d while sup
r
eplacing th
e
of four (4) f
u
lly extended
y
.
r
e to secure
p
le of animal
s
dren.
M
ountin
g
⚠
o
not use if d
y
ed or kinke
d
f
minor dam
a
a
ble, even a
f
while winchi
u
ring a winc
h
s
afety, this
w
a
king strengt
h
s
e extreme
c
p
ring back fo
o
n. Reel the
o
t
he old cabl
e
u
shing and
t
Page 6 of 1
3
l leverage.
n
d rolling ca
b
p
porting a lo
a
e
cable of st
r
u
ll turns of c
a
.
it. The winc
h
s
.
g
and C
a
⚠
WARNI
N
d
amaged or
p
d
cable, and
a
a
ge appears
.
f
ter it is strai
g
ng. They ar
e
h
ing operati
o
w
inch should
h at least 1-
1
c
are when r
e
o
rcefully.
o
ld cable all
e
from unde
r
t
hrough the
h
3
b
le. Always
w
a
d.
r
apping.
a
ble or strap
h
is intende
d
a
ble Att
a
N
G
p
arts loose.
E
a
ny other c
o
.
Keep cabl
e
g
htened out.
e
designed t
o
o
n.
be mounted
1
/2 times th
e
e
placing cabl
the way out
r
neath the c
a
h
ole to the o
u
w
ear gloves
w
around the
d
for short te
r
a
chment
E
xamine the
nditions tha
t
straight to
a
Kinked cabl
o
stretch an
d
with three 3
e
winch ratin
g
e
, it is secur
e
by turning h
a
a
ble clamp.
u
tside of the
when using
d
rum of the
w
r
m use only.
e
Winch for s
t
t
may affect
t
a
void kinkin
g
e can fail su
d
can sudde
n
3
/8" or M10
b
g
and a hoo
k
ed under te
n
andle
drum.
the
w
inch.
t
ructural
t
he safe
it. A kink
ddenly
n
ly whip
b
olts,
k
1-1/2
n
sion by

5) Inst
a
6) Tig
h
7) Put
bei
n
8) Tes
t
Insert h
a
a
ll the cable
h
ten the nut
s
pawl in reel
n
g careful no
t
winch for p
a
ndle and s
e
under the c
a
s
ecurely.
in position, t
t to allow ki
n
roper opera
t
e
cure with lo
c
a
ble clamp.
h
en reel the
n
king.
ion.
Main
P
Asse
m
c
k nut.
Bef
o
⚠
CHE
C
Page 7 of 1
3
new cable
o
P
arts of
m
blyInstr
u
o
re Eac
h
⚠
WARNI
N
C
K BEFOR
E
3
o
nto drum b
y
Winch
u
ctions
h
Use
N
G
E
USE
turning the
h
handle cloc
k
k
wise,

Page 8 of 13
Check the safety devices and the safe condition of the product.
 Check for visible defects.
 Check that all parts of the product are firmly attached.
 Check that the safety devices are in working order.
Operating Instructions
⚠WARNING
 The handle and nut must be tightened against the drive shaft before operating the winch.
 The wire rope must be properly wrapped on the drum to be able to support a load without
damaging the wire rope.
Moving or Tensioning Loads
Winding/unwinding the cable without load
1. Place the ratchet lever in the center position.
2. The cable reel now moves freely in both directions.
3. Pull the steel cable at the fixed hook until the hook can be attached to the load to be moved.
4. Wind back the excessive cable by turning the crank clockwise.
Winding up the cable under load (towing, loading)
1. Hold the crank firmly and push gently to relieve the ratchet lever
2. Place the ratchet lever at position.
3. Turn the crank clockwise to evenly wind up the steel cable.
Unwinding the cable under load (lowering, unloading)
1. To shake the handle in clockwise and anti-clockwise direction, the gear will turn in same direction
and create tractive force.
2. The steel cable should be fully retracted again after use.
After Each Use
 Wipe external surfaces of the winch with a clean cloth.
 Periodically, lubricate the wire rope with light oil. Lubricate the gear with gear grease.
Maintenance
 This winch has been fully lubricated at the factory; but, for continued smooth performance and
increased life, occasional greasing of gears and reel shaft and an occasional drop of oil on drive
shaft bearings are recommended.
 Inspect periodically all parts, steel cable, accessories and replace them if damaged or used.
 Have damaged parts replaced by an authorized service center.
 Check the nuts periodically and tighten them if they are loose.

Page 9 of 13
 Keep winch in good working order. Damaged or severely-worn parts create unnecessary dangers
and could result in personal injury or property damage.
 Always lock up product and keep out of children.
Maintain the winch by adopting a program of conscientious repair and maintenance in accordance
with the following recommended procedures. It is recommended that the general condition of any tool
be examined before it is used. Keep your tool in good repair.
The following chart is based on a normal operation schedule.
Maintenance Interval Maintenance Point
Daily before operating
Inspect periodically all parts, steel cable, accessories and
replace them if damaged or used. Have damaged parts
replaced by an authorized service center. Check the nuts
periodically and tighten them if they are loose
After the first 20 operating hours
Follow the instructions for lubricating periodically.
Lubricate the cable and hook regularly with slight grease.
Grease the gears every 6 months. Use a good quality
waterproof grease.
Troubleshooting
⚠WARNING
Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected
before further use.
Failure Possible Cause Corrective Action
Cannot crank or
is difficult Overloaded Change to a heavier winch
Gear deviation Overused Change to a new winch
Gear worn
Ratchet doesnot
work Ratchet worn Change to a new winch
Cable worn Overused Change cable
Strap worn Overused Change strap

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Item
D
Nut M16
Screw
Twine Dru
m
Cover
Mounted B
Snap Ring
Ratchet Cl
a
Retaining
R
Shaft
Ratchet
Friction Fl
a
Clip B
Shaft
Cover Part
Washer 6
D
escription
m
ase
a
w
R
ing for Axle
a
ke
P
Pa
r
P
Qua
n
1
1
1
1
1
2
2
12 2
1
1
2
1
1
1
5
P
age 10 of 1
r
ts Diag
r
P
arts Li
s
n
tity No.
16
17
18
19
20
2
21
2
22
2
23
24
25
2
26
27
28
29
5
30
3
r
am
s
t
Ite
Bolt M6
Nut M1
6
Washe
r
Suppor
t
Nut M6
Retaini
n
Washe
r
Gear
Clip A
Bolt M6
Washe
r
Retaini
n
Rocker
Washe
r
Nut M1
0
m
Descripti
x
12
6
r
16
t
Rod
n
g Ring for
A
r
A
x
12
r
B
n
g Ring for
A
Arm
r
10
0
on Q
A
xle
A
xle
uantity
5
1
1
1
1
2
2
1
1
1
1
1
1
1
1

Page 11 of 13
Replacement Parts
 For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.
 Not all product components are available for replacement. The illustrations provided are a
convenient reference to the location and position of parts in the assembly sequence.
 When ordering parts, the following information will be required: item description, item model
number, item serial number/item lot date code, and the replacement part reference number.
 The distributor reserves the rights to make design changes and or improvements to product lines
and manuals without notice.

Page 12 of 13
Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only
("You'' or “Your”) that the Ultra-Tow product purchased will be free from material defects in both
materials and workmanship, normal wear and tear excepted, for a period of one yearfrom date of
purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in
accordance with product instructions. There are no other warranties, express or implied, including the
warranty of merchantability or fitness for a particular purpose. If the product does not comply with this
limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a
commercially reasonable time, either replace the product or product component without charge to You
or refund the purchase price (less shipping). This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to
product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the original
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make
and model number, and follow the claim instructions that will be provided. The product and the
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned
product that is replaced or refunded by Us becomes our property. You will be responsible for return
shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty
or any other warranty related to the product. We shall not be liable for: service or labor charges or
damage to Your property incurred in removing or replacing the product; any damages, including,
without limitation, damages to tangible personal property or personal injury, related to Your improper
use, installation, or maintenance of the product or product component; or any indirect, incidental or
consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the specified
use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which vary
from state to state. Some states do not allow limitations or exclusions on implied warranties or
incidental or consequential damages, so the above limitations may not apply to You. This limited
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction
for any disputes relating to this warranty.

N
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