Unimac Drwlftumcb311 User manual

Drywall Hoist

User Manual

[Revision 1.0 June 2017]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN

INJURY, PROPERTY DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR

FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description and packaging.

E&OE

Table of Contents

Introduction...... ........................................................................................................................... 3

S afety........................................................................................................................................... 4

Assembly.. .................................................................................................................................. 5

Components........................................................................................................................... 5

Assembly Procedure...............................................................................................................6

Operator Controls........... ............................................................................................................ 9

Operating Procedure.......... ....................................................................................................... 11

Storage and Disassembly......................................................................................................... 13

Maintenance..... .......................................................................................................................... 14

Parts List - 16' Model................................................................................................................. 15

Parts List - 11' Model.................................................................................................................. 17

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Introduction

The drywall hoist allows one person to lift a drywall panel that isup to 1.22m (4') x 4.88m (16') in

size without assistance.

The panel can be raised to a maximum height of 4.8m (16') or 3.35m (11') depending on model,

for attachment to level ceilings or (with the cradle tilted) to sloped ceiling or side walls.

The cradle lowers to1.8m (6') or 1.2m (4') depending on model, and can support up to 68kg

(150lb).

These instructions explain how to assemble the hoist and to operate it. We urge you to read the

important precautions and the operation sections before using the equipment.

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Safety

WARNING

To protect yourself against serious injury, use common sense and observe the following

precautions when operating the equipment.

•Read and fully understand these instructions before operating the equipment. Pay close

attention to all warnings.

•Always inspect the equipment carefully before each use (pay special attention to the

condition of the cable).

•Always allow the equipment to reach working room temperature before using it (moving a

cold unit into a warm room can cause condensation, which could affect the operation of the

winch brake).

•Always ensure that the brake drum isclean and dry before operating.

•Never use the lift ifeither cross arm support isnot secured by its locking spring tab.

•Always wear a hard hat when operating the equipment.Always watch out for overhead

obstructions when lifting.

•Never use the lift for any purpose other than it is designed for.

•Never lift more than one sheet of drywall at a time. Never lift more than 68kg (150lb).

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Assembly

Components

The equipment isshipped as several components that must be assembled before use (Fig 1).

•Tripod base assembly (for 11' model, includes 3 caster wheels)

•6caster wheels, 3caster sets, bolts & nuts (16' model)

•Frame assembly, including winch assembly

•Handle,bolt& wash

•Cradle assemblies

•2cross arm assemblies

•2outrigger assemblies

16' Model 11' Model

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Assembly Procedure

1. Set up the tripod base and casters:

a. Set the tripod base on the floor.

b. Press down the slide yoke ring. Hold it down while you swing the two outer legs out until

the yoke rings snap into the locking hole on the bottom of the slide tube (Fig 2).

c. For 16' models, insert the casters into the holes on the ends of the caster sets (Fig 3).

d. For 16' models, attach the caster sets to the tripod and secure using the bolts and nuts.

Ensure that the caster set is placed so that the “U” bracket will sit over the tripod leg when

rotated (Fig 3). Firmly tighten the fasteners.

e. If required, to prevent the tripod base from rolling during assembly, lower the backstop

(Fig 3).

2. Set up the frame assembly:

Lower the frame onto the tripod assembly. Ensure

that the two “V” angles on the tripod base mate with

the "V" slots in the frame.Before continuing, ensure

that the frame is pushed all the way down and is held

securely by the "V" angles (Fig 4).

16' Model 16' Model

11' Model

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3. Attach the handle:

Attach the handle to the winch wheel. Tighten the bolt.

4. Move the winch assembly into its working position:

a. Hold the winch wheel and brake arm as shown. Rotate the winch wheel forward slightly

while you lift the brake arm to release the brake (Fig 5).

b. Raise the brake arm allthe way up.Rotate the winch wheel towardsit to release the

cable fully (Fig 6).

c. Hold the winch assembly and pull itaway from the frame (Fig 7).

d. When the winch is extended, release the brake arm and turn the retaining hook awayso

that it no longer secures the telescoping sections inside the frame housing (Fig 8).

e. Push the winch assembly backtoward the frame slightly.This automatically engages the

slide bar lock to keep the winch fully extended.

f. Rotate the slide bar lock clockwise into the hole (Fig 9).

IMPORTANT: before continuing be sure that the slide bar lock is fully engaged – that is, rotated

clockwise as far as possible.

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WARNING

To avoid injury, the slide bar lock must be fully engaged if the winch

assembly is extended asshown inFig 9.

5. Attach the cradle to the frame:

a. Insert the cradle postinto the hole at the top of the frame.

b. Secure the cradle to the frame by snapping the tilt latch upward so it hooksover the stud

on the cradle (Fig 10).

6. Attach the cross arms to the cradle:

a. Slide the tapered plates on the cross arms into the tapered socket on the cradle.

b. Press each cross arm forward to the socket until the spring tab on the bottom of the cross

arm snaps into place (Fig 11).

7. Attach the outriggers to the cross arm:

Pull the lock pin out and hold it, then push the outrigger into the cradle. Push the lock pin into

ahole in the outrigger to fasten it (Fig 12).

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Operator Controls

1. Slide Yoke Ring

Press down on the slide yoke ring to unlatch the tripod base legs so that they can be rotated to

either the extended working position or the folded storage position. A spring-loaded pin snaps

into a hole on the bottom of the slide tube to lock the outer legs in position (Fig 13).

2. Backstop

If required, pivot the backstop down to prevent the base from rolling backward or upward to

allow the unit to roll freely (Fig 13).

3. Caster Set Bracket and Caster Lock

For 16' models, rotate the caster set "U" brackets over the tripod legs to prevent the caster sets

swivelling (Fig 14).For 11' and 16' models, to prevent the equipment from rolling, set the caster

brakes to the "ON" position.

4. Outriggers

The outriggers on the cross armsextend for supporting a longer drywall panel.

To extend an outrigger, pull out the lock pin until you can slide the outrigger out (Fig 15). The

lock pin can be secured to lock the outrigger at one of three positions: fully retracted,

extended approximately 530mm (21"),or extended approximately 830mm (33").

To avoid damaging the outriggers, always fully retract thembefore transporting or storing the

lift.

WARNING

Never load a drywall panel oroperate the lift if the lock pins are not secured at one

of the three positions or if the outriggers are extended beyond the 830mm (33")

position.

5. Panel Support Hooks

Open the support hook on each cross arm to support the drywall panel whenitisbeing loaded

or when the cradle istilted (Fig 16).

To avoid damaging the support hooks, always close thembefore transporting or storing the lift.

6. Tilt Latch

To allow the cradle to tilt (for loading a panel,or for raising apanel to a side wall or sloped

ceiling) or to remove the cradle from the frame, pivot the latch up to engage the stud on the

cradle (Fig 17).

NOTE:When the cradle isin the level (non-tilted) position, it will also tilt up to 10° side-by-side.

16' Model

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7. Retaining Hook

The retaining hook secures the telescoping sections inside the frame for transport and

storage (Fig 17).

8. Brake Arm

Aspring-loaded brake holds the cradle at whatever height you raise it by cranking the winch

wheel.

To lower the cradle, control the backward rotation of the winch by grasping the wheel handle

as you carefully raise the brake arm to release the brake (Fig 18).

9. Winch Wheel, Handle and Post

Cranking the winch (using the wheel handle) coils or uncoils the cable that raises or lowers

the cradle. Grasp the frame for leverage when cranking the winch.

10. Slide Bar Lock

The slide bar holds the winch assembly at its operating (fully extended) position.

To fold the winch assembly against the frame (when disassembling the unit for transport or

storage), disengage the lock by turning it counter-clockwise as you lift the slide bar. When

you setting up the unit for operation, extend the winch assembly allthe way and then

moving it backslightly toward the frame to automatically engage the lock (Fig 19).

Never tighten the nut on the slide bar lock or you will be unable to fold up the unit for

transport and/or storage.

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Operating Procedure

WARNING

To avoid serious injury follow all the important precautions on page 2.

1. Safety Check Before Operation

Before you begin operating the hoist:

− Inspect the unit carefully for wear or damage. Pay special attention to the cable.

− Ensure that the hoist isat working room temperature before operating.

− Ensure that the winch brake drum isclean and dry before operating.

2. To Load a Drywall Panel

a. Set (lower) the backstop, so the hoist cannot rollbackwards.

b. Swing open the panel support hookson the two cross arms. Ensure that the cradle is

turned so that the support hooks are on the opposite side from the winch wheel.

c. Extend the cross arm outriggers on the cradle as needed to fully support the length of the

drywall panel.

d. Release the tilt latch to tilt the cradle.

e. Hold the drywall panel with its face facing towardsthe tilted cradle and load the panel

onto the lift. Set the panel onto the support hooks, and carefully lean it against the cross

arms

f. If installing the panel on a flat ceiling, tilt the cradle back up to its level position and lock

the tilt latch. If installing the panel on a side wall or a sloped ceiling, leave the cradle tilted

g. Raise the backstop on the base and carefully rollthe lift close to the position where the

panel will be installed.

WARNING

Always lower the backstop before raising the panel to a sloped ceiling or a side

wall.

3. To Raise the Panel

Crank the winch wheel in the direction shown (hold the post

leverage) until the panel isat the desired height. The brake

is spring-loaded to automatically hold the cradle at the

selected height when you stop cranking.

WARNING

To prevent the drywall from overturning, turn the caster set lock to the locking

position asshown inFig 3 while working.

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4. To Lower the Hoist

a. Grasp the wheel handle with your right hand so you can retain the back ward rotation of

the winch

b. Retain a firm hold ofthe winch handle, then carefully release the brake with your left hand

and slowly rotate the wheel backward to lower the cradle to the desired height.

WARNING

The cradle drops rapidly if the brake arm is released. Control the winch with your

right hand onthe wheel handle before releasing the brake.

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Storage and Disassembly

Always store the drywall hoist in a dry, protected area.

To disassemble for transport or compact

storage:

1. Fully lower the cradle.

2. Slide the cradle outriggers allthe way in until

they latch, and close the panel support hooks.

3. Remove the cross armsby pressing the

spring tab on the bottom and sliding the

cross arm outof the tapered socket

4. Lift the cradle until you can remove it from

the frame.

5. Rotate the winch wheel one full rotation

forward. This will raise the inner telescoping

section.

6. Unlock the winch assembly by lifting the slide bar with your left hand while you rotate the

slide bar lock counter-clockwise with your right hand.

7. Hold the slide bar locked in this disengaged position and press down on the telescoping

sections in the frame with your left hand. The winch assembly will move towards the frame.

8. Crank the telescoping sections allthe way down. Swing

up the retaining hook as shown and crank the

telescoping sections backup slightly until secured by the

hook.

9. Hold the retaining hook inthis position with your left

hand, and rotate the winch forward with your right hand.

The winch assembly will fold up against the frame. When

the slide bar makes contact with the frame, tighten the

cable by turning the wheel further (just enough to hold

the winch assembly in this position).

10. Carefully lift the frame about 25mm (1") to

release it from the tripod base.

11. To fold the base, press down on the slide yoke ring and

pivot the outer legs in.

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Maintenance

1. Inspect the cable before every use.Replace it at the first sign of wear.

2. Oil the cable pulleys occasionally.Crank up the telescoping sections for access tothe

internal cable pulley. Never allow oil or grease to contact the surface of the winch brake

drum.

3. Oil the caster bearings occasionally.

4. If the telescoping sections of the frame do notoperate smoothly, apply very light oil to the

sliding surfaces.

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Parts List 16' Model

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NO PART NAME QTY NO PART NAME QTY

1. Caster 6 27. Wash 1

2. Caster set 3 28. Brake 1

3. Bolt 3 29. Wheel 1

4. Nut 3 30. Flange bearing 2

5. Centre leg 1 31. Thimble 1

6. Leg tie 2 32. Wash 1

7. Bolt 6 33. Cross arm end cap 8

8. Outer leg 2 34. Outrigger 2

9. Rubber tip 2 35. Outrigger pin 2

10. Post spindle 1 36. Spring 2

11. Slide bar 1 37. Clip 2

12. Frame housing 1 38. Cross arm 2

13. Outer telescopic tube 1 39. Cradle 1

14. Inner telescopic tube 1 40. Mounting head body 1

15. Axle 4 41. Cradle tilt latch 1

16. Cotter pin 8 42. Spring 1

17. Cable pulley 3 43. Hinge pin 1

18. Retaining hook 1 44. Bolt , Nut 2

19. Cable 1 45. Bolt , Nut 1

20. Winch post 1 46. Tension plant 1

21. Slide bar lock 1 47. Panel support hook 2

22. Nut 2 48. Hook fixation 2

23. Post cap 1 49. Wash 2

24. Brake cap 1 50. Spring 2

25. handle 1 51. Bolt 2

26. Handle bolt 1 52. Nut 2

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Parts List 11' Model

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NO PART NAME QTY NO PART NAME QTY

1.

Positioning arm

114. Pulley 1

2. 215. Retaining hook 1

3. Caster 3 16. Winch wheel 1

4. Sliding yoke 117. Winding drum and brake assy 1

5.

Centre leg

218. Brake lever and spring 1

6. Backstop 119. Winch handle 1

7. Frame 120. Cradle 1

8.

Outer leg

121. Outrigger 2

9. 122. Outrigger pin 2

10. Winch 1 23. Cradle mount and tilt latch 1

11. Slide bar 1 24. 2

12. Slide bar lock 1 25.

Cross arm

2

13.

Outer telescopic tube

1

Inner telescopic tube

Cable

Panel support hook

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Some experts believe the incorrect or prolonged use of almost any

product could causeserious injury or death. For information that

may reduceyourrisk of serious injury or death consult thepoints

below and additionally, the information available at

www.datastreamserver.com/safety

- Consult all documentation, packaging and

product labelling before use. Note that some

products feature online documentation which

should be printed and kept with the product.

- Check product for loose / broken / damaged /

missing parts, wear or leaks (if applicable) be fore

each use. Never use a product with loose / broken

/ damaged / missing parts, wear or leaks (if

applicable).

- Products must be inspected and serviced (if

applicable) by a qualified specialist every 6

months assuming average residential use by a

person of average weight and strength, ab ove

average technical aptitude, on a property

matching average metropolitan specification.

Intended use outside these guidelines could

indicate the product is not suitable for intended

use or may require more regular inspection or

servicing.

- Ensure all possible users of the p roduct have

completed an industry recognised training course

before being given access to the product.

- The product has been supplied by a general merchandise

retailer that may not be familiar with your specific applic ation or

your description of the application. Be sure to attain third party

approval for your application from a qualified specialist before use

regardless of prior assurances by the retailer or its representatives.

- This product is not intended for use where fail-safe operation is

required. As with any product (take an automobile, aircraft,

computer or ball point pen for example) there is always a small

chance of a technical issue that needs to be repaired or may

require replacement of the product or a part. If the possibility of

such failure and the associated time it takes to rectify could in any

situation inconvenience the user, business or employee or could

financially affect the user, business or employee then the product

is not suitable for your requirements. This p roduct is not for use

where incorrect operation or a failure of any kind, including but

not limited to a condition requiring product return, replacement,

service by a technician or replacement of parts could cause a

financial loss, loss of employee time or an in convenience

requiring compensation.

- If this item has been purchased in error considering the points

above simply contact the retailer directly for details of their

returns policies if required.

ideas, diagrams or images may be reproduced or transmitted in any form or by any means, electronic

or mechanical, including photocopying, scanning or recording, or any information storage and retrieval

system, without express permission or consent from the publisher.

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Unimac DRWLFTUMCB311 User manual

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