Uninterruptible Power Supplies PowerWAVE 9000 DPA Installation guide

Uninterruptible Power Supply
PowerWAVE 9000 DPA, 8-200kW per rack
Installation and Operating Guide
Issue 2.1 Oct 2009

Uninterruptible Power Supplies Ltd has taken every precaution to
produce an accurate, complete and easy to understand manual and
will therefore assume no responsibility nor liability for direct,
indirect or accidental personal or material damage due to any
misinterpretation of or accidental mistakes in this manual.
© 2007 Uninterruptible Power Supplies Ltd
This manual may not be copied nor reproduced without written
permission of Uninterruptible Power Supplies Ltd.

Document Control
ISSUE DATE REVISION SUMMARY
2.0 02-08-08 Initial issue
2.1 29-10-09 Updated DIP Switch selection table in para. 6.2.5

PowerWAVE 9000 DPA UPS - -i
(Issue 2.1 Oct. 2009)
Table of Contents
Safety 1-1
General 1-1
Operator Precautions 1-2
Environmental Considerations 1-2
Declaration of Safety conformity and CE marking 1-3
Description 2-1
Reliability and Quality Standards 2-1
General System Description 2-1
Hot-Swappable Modules 2-1
Advanced Booster Technology 2-1
Flexible Battery Management (FBM) 2-2
DPA Technology – Decentralized Parallel Architecture 2-2
PowerWAVE 9000 DPA Series - Models 2-3
Single and Multi-Cabinet Parallel Configurations 2-3
Basic System Configuration 2-6
Single/Parallel-Modules Operation 2-7
Single-Module 2-7
Parallel-Module: 2-7
Single/Multi-Cabinet Configurations 2-7
Warranty 2-8
Extended Warranty 2-9
Additional Service/Maintenance Support 2-9
Installation 3-1
Introduction 3-1
Receipt of the UPS 3-1
Nameplate 3-1
Unpacking 3-1
Batteries 3-2
Storage 3-2
UPS 3-2
Battery 3-2
Positioning 3-3
Cabling 3-4
Connection Diagram 3-4
Preparation for the Input Cabling 3-4
Earthing 3-4
Connection of the Mains Supply 3-5
Single Input Feed 3-6
Dual Input Feed 3-6
Preparation for the Output Cabling 3-7

PowerWAVE 9000 DPA UPS - -ii
(Issue 2.1 Oct. 2009)
Connection of the Load 3-7
Output Cabling 3-8
Connection Terminal Details 3-8
Internal Battery Systems 3-18
DPA-25 3-18
DPA-75 3-18
DPA-50 3-19
DPA-150 3-19
External Battery Cabinets and Battery Connections 3-20
Connection of External Battery Cabinet 3-21
Interfacing 3-23
Smart Port (Serial RS 232) 3-23
Dry Port (volt-free contacts) 3-24
JD11/RS232 Computer Interface 3-26
JD12/RS232 Interface for Multidrop 3-26
USB/2 Computer Interface 3-26
Operation 4-1
Commissioning 4-1
Control Panel 4-1
Power Management Display (PMD) 4-1
LED Indicators 4-2
Function Keys 4-3
ON/OFF Start-up and Shutdown Buttons 4-3
Defining a Single/Parallel-Module System (DIP Switch SW1-1) 4-4
Defining a Single/ Multi-Cabinet Chain (DIP Switch SW1-9) 4-4
Description of the LCD 4-5
Status Screens 4-5
Main Menu Screen 4-6
Event Log Screen 4-6
Measurements Screen 4-7
Commands Screen 4-8
UPS Data 4-8
Set-Up User 4-9
Set-Up Service 4-9
Operating Modes 4-10
“On-Line” (Inverter Mode) 4-10
“OFF-Line” (ECO- or BYPASS MODE) 4-10
“Maintenance Bypass” Mode 4-11
Parallel Isolator (IA2) 4-12
Start-Up Procedure 4-12
Prestart Checks: 4-12
Start-Up 4-13
Shutdown Procedure 4-15
Complete UPS Shut Down procedure 4-15

PowerWAVE 9000 DPA UPS - -iii
(Issue 2.1 Oct. 2009)
Load Transfer to Maintenance Bypass 4-16
Transferring the UPS to Maintenance Bypass: 4-16
Transfer From Maintenance Bypass 4-18
UPS Module Replacement 5-1
Replacement of UPS Module in Single Module Systems 5-1
Removing a UPS Module from a Single Module System 5-1
Fitting a UPS Module to a Single Module System 5-2
Replacement of UPS Module in Redundant Multi-Module System5-
4Inserting a Module in a Redundant Multi Module System 5-5
Replacement of a Module In Capacity Multi-Module System 5-7
Removing a Module From a Capacity Multi-Module System 5-7
Refitting a Module in a Capacity Multi-Module System 5-9
Multi-Cabinet Configuration 6-1
Multi-Cabinet Configuration Concept 6-1
Installation Instructions 6-2
Introduction 6-2
Connection of Parallel Communication Cables (Bus-lines) 6-4
Parallel Adapter and DIP-Switch SW2-2 6-4
DIP-Switch SW1-9 Settings 6-5
DIP Switch SW1-9 6-5
ON/OFF - Main Buttons 6-6
Parallel Isolator (IA2) 6-6
Maintenance Bypass (IA1) 6-6
ECO-MODE (BYPASS MODE) in Parallel Systems 6-7
Commissioning of Multi-cabinet Configuration 6-7
Start-up of a Multi-Cabinet Configuration 6-7
Shutdown of Multi-Cabinet Configuration 6-7
Replacement of a Faulty UPS-Module in a Multi-Cabinet Configura-
tion 6-8
Maintenance 7-1
Introduction 7-1
User Responsibilities 7-1
Routine Maintenance 7-1
Battery Testing 7-2

-iv PowerWAVE 9000 DPA UPS -
(Issue 2.1 Oct. 2009)
Troubleshooting 8-1
Alarms 8-1
Menu, Commands, Event Log, Measurements, 8-1
Event Log Screen 8-1
Fault Identification and Rectification Messages and Alarms 8-2
Messages 8-2
Contacting Service 8-3
Options 9-1
Introduction. 9-1
Remote Emergency Stop Facilities 9-1
Generator ON Facilities 9-2
WAVEMON Shutdown and Management Software 9-3
Why is UPS Management important? 9-3
Wavemon Shutdown and Monitoring Software 9-3
SNMP CARD/ADAPTER For Network Management /Remote Moni-
toring 9-5
Specifications 10-1
Mechanical. 10-1
Input Characteristics 10-3
Battery 10-3
Output 10-4
Environmental 10-5
Power Management Display (PMD) 10-6
Mimic Diagram 10-6
Pushbuttons 10-6
Display 10-6
Optional Equipment 10-7

PowerWAVE 9000 DPA UPS - Safety 1-1
(Issue 2.1 Oct. 2009)
1 Safety
1.1 General
Before attempting to install or start up this UPS the user must ensure
that the safety instructions in this manual are carefully read and
observed by technically competent personnel. keep this manual with
the ups for future reference.
This UPS must not be started up or put into use without having been
commissioned by a fully trained and authorised person.
All servicing must be performed by qualified personnel. do not
attempt to service the UPS yourself.
By opening or removing the UPS covers you run risk of exposure to
dangerous voltages!
Uninterruptible Power Supplies Ltd will assume no responsibility nor
liability due to incorrect operation or manipulation of the UPS.
HIGH LEAKAGE CURRENT!
Make sure that the earthing is carried out correctly before you
connect the mains power supply!
PowerWAVE 9000 DPA IS CLASS A - UPS-PRODUCT (EN 50091-2).
In a domestic environmentit may cause radio interference. In such an
environment the user may be required to undertake additional
measures
The product has the CE marking in compliance with the following
European directives:
Low Voltage Directive: 2006/95/EC
EMC Directive: 2004/108/EC
Safety Standards:
EN 62040-1-1:2003 EN 60950-1:2001/A11:2004
Electromagnetic Compatibility Standards:
EN 62040-2:2005, EN 61000-3-2:2000, EN 6100-3-3:1995/A1:2001, EN
61000-6-2:2001, EN 61000-6-4:2001
Performance Standard:
EN 62040-3:2001

1-2 PowerWAVE 9000 DPA UPS - Safety
(Issue 2.1 Oct. 2009)
1.2 Operator Precautions
The only user operations permitted are:
• Use of the LCD control panel (LCD Display) and of the
Maintenance Bypass
• Start up and shut down of the UPS (excluding the commissioning
start up)
• Operation of additional connectivity modules
• SNMP adapters and their software
• Modem/GSM or Modem/Ethernet adapters and their software
• Multidrop Kit for paralleling connectivity information between
multi-frame configurations
The user must adhere to the instructions in this manual, follow the
precautionsand onlyperform thedescribedoperations. Any deviation from
the instructions may be dangerous to the user or cause accidental load loss.
1.3 Environmental Considerations
The UPS must be installed according to the recommendations in this
manual. To operate the UPS at peak efficiency, the installation should meet
theenvironmental parameters outlinedin thismanual. Excessive dust in the
operating environment of UPS may cause damage or lead to malfunction.
The UPS should be always protected from the outside weather and
sunshine. If you intend to operate the system at an altitude higher than 1000
meters, contact your local sales or service office for important information
about high altitude operation. The operating environment must meet the
weight, airflow, size and clearance requirements specified in the technical
datasheet.
Under no circumstances the UPS should be installed in an airtight room, in
the presence of flammable gases, or in an environment exceeding the
specification.
The basic environmental requirements of the UPS system are:
• Ambient Temperature Range: 0 to +40°C (32 – 104°F)
• Recommended Operating Range: +20 to +25°C (68 – 77°F)
• Maximum Relative Humidity: 95% (non-condensing)
The UPS cabinet uses forced air cooling to regulate internal component
temperature. Air inlets are in the bottom sides and front of the cabinet, and
outlets in the rear of the cabinet. You must allow clearance at the back of
the cabinet for proper air circulation. Refer to XXX for clearance
requirements.

PowerWAVE 9000 DPA UPS - Safety 1-3
(Issue 2.1 Oct. 2009)
1.4 Declaration of Safety conformity and CE marking
The product has the CE marking in compliance with the following
European directives:
• Low Voltage Directive: 2006/95/EC
• EMC Directive: 2004/108/EC
Safety Standard EN 62040-1-1:2003
EN 60950-1:2001/A11:2004
Electromagnetic Compatibility Standard (EMC) EN 62040-2:2005
EN 61000-3-2:2000
EN 6100-3-3:1995/A1:2001
EN 61000-6-2:2001
EN 61000-6-4:2001
Performance Standard EN 62040-3:2001

1-4 PowerWAVE 9000 DPA UPS - Safety
(Issue 2.1 Oct. 2009)

PowerWAVE 9000 DPA UPS - Description 2-1
(Issue 2.1 Oct. 2009)
2 Description
2.1 Reliability and Quality Standards
Congratulations on your purchase of the PowerWAVE 9000 DPA UPS.
Using a unique modular construction the PowerWAVE 9000 DPA
represents a completely new generation of transformer-less 3 phase UPS-
Systems, incorporating the latest technological developments in power
engineering. High reliability, upgrade ability, low operating cost and
excellent electrical performance are just some of the highlights of this
innovative UPS solution.
Uninterruptible Power Supplies Ltd. specialises in the design, building,
installation and maintenance of Uninterruptible Power Systems. This
compact and powerful UPS is just one example of our wide range of state
ofthe artpower protection devices and will provide yourcritical equipment
with a steady and reliable power supply for many years.
The criteria and methods which are used in the design, manufacture, and
maintenance of Uninterruptible Power Supply systems are certified to
International Standard ISO 9001/EN 29001. A full UPS Specification is
given in Chapter 10 of this manual.
2.2 General System Description
The product described in this manual is a transformer-less Uninterruptible
Power System (UPS). It is a true online, continuous duty, double
conversion, solid state, three-phase system, providing conditioned and
uninterruptible AC power to protect the customer’s load from power
disturbances and failures.
The UPS system is housed in single freestanding cabinets. The cabinets
line up and match in style and colour, and have safety shields behind the
doors for hazardous voltage protection.
2.2.1 Hot-Swappable Modules
The unique Hot-Swappable feature of the Modules enables insertion and
removal of the electronic/power modules from a larger assembly while it is
powered (hot) and without causing disturbance to the operation of the load
and without need to go to bypass.
2.2.2 Advanced Booster Technology
Traditional input THD filters are no longer needed as the built-in, advanced
booster technology of UPS modules provides perfect sinusoidal input
power quality at 0.99 input power factor with harmonic content less than
3% THDi. This leads to more reliable total system operation and savings in
generator and transformer sizing as losses in the windings are minimised.
The UPS high input power factor provides minimised cabling and fusing
costs and low harmonic currents, additional benefits include:

2-2 PowerWAVE 9000 DPA UPS - Description
(Issue 2.1 Oct. 2009)
• No additional losses in wires and cables
• No extra heating of transformers and generators with shortened
service life
• No over sizing of generators
• No false circuit breaker tripping and malfunction
• No erratic operation of computers, telecommunication, monitors,
electronic test equipment etc.
• No resonance with power factor correction capacitors
2.2.3 Flexible Battery Management (FBM)
The Flexible Battery Management (FBM) is designed to prevent
deterioration of the connected battery over time. FBM continuously
monitors the battery and protects it from high temperatures resulting in
longer battery life a less failures.
The major benefits are:
• Ripple free battery charging as the charger is separated from the
rectifier and inverter
• Supports 30-50 battery blocks (12V)
• Wide input voltage window tolerance extends the battery life due to
less discharge cycles
• Battery discharge protection during load jumps
• Proactive battery protection with inadequate charging voltages
• Proactive battery failure detection using Advanced Battery
Diagnosis (ABD)
• User selectable battery tests
• Optional temperature compensated charging to enhance battery life.
2.2.4 DPA Technology – Decentralized Parallel Architecture
DPA paralleling technology provides n+x redundancy with no single-
point-of-failure. DPA UPSs are completely autonomous with individual
Power Modules, Bypasses, CPUs, Control Panels and separate battery
configuration for each single module.
DPA technology is more reliable than traditional paralleling techniques.
ParallelUPS systems linktogether twoor more UPS units in parallel sothat
in the event that one fails the other can automatically take up the load.
Traditionally a parallel redundancy configuration is achieved by having a
random or fixed master-slave relationship among the UPS units. This
master logic gives out individual commands to all the slaves units.

PowerWAVE 9000 DPA UPS - Description 2-3
(Issue 2.1 Oct. 2009)
Unfortunately this can lead to a single-point-of-failure for the whole
system if the master logic or communication to the slaves fails.
The DPA technology uses Multi-Master logic with separated independent
regulation and logic buses to maintain the highest system availability. DPA
technology enables a parallel redundant system providing 100%
conditioned power at all times. The unique decentralized design eliminates
the system level single point of failure inherent in traditional parallel UPS,
and exponentially increases the reliability of the overall system.
DPA technology allows up to ten UPS modules to supply the same load in
parallel and redundant configuration.
2.3 PowerWAVE 9000 DPA Series - Models
The PowerWAVE 9000 DPA UPS is available in a range of power ratings
between 10 and 250kVA. A range of cabinets or frames and modular power
assemblies offers unrivalled configuration options and upgrade paths.
2.4 Single and Multi-Cabinet Parallel Configurations
The PowerWAVE 9000 DPA UPS has unique paralleling features:
Single/Parallel-Module Configurations:
A Single-Module: If a configuration consists of one single Module it is
defined as a Single-Module Configuration.
Parallel-Modules:. A Parallel-Module is a Module that is operating in
parallel with other equivalent Modules.
Single/Multi-Cabinet Configurations:
Single-Cabinet Configuration: A single-cabinet configuration means that
there are no cabinets operating in a chain.
Multi-Cabinet Configurations: It is possible to parallel Cabinets into a
Multi-Cabinet Configuration in order to increase the number of paralleled
Modules.

2-4 PowerWAVE 9000 DPA UPS - Description
(Issue 2.1 Oct. 2009)
PowerWAVE DPA
Frames
CLASSIC
DPA-25 TRIPLE DPA-75 UPGRADE DPA-125
Capacity Max. 1 module (10-25kVA)
200 x 7/9Ah batteries 3modules(10-25kVA) 180 x 7/9Ah batteries 5modules(10-25kVA) No batteries
Max. Power connection kVA 25 75 125
Dimensions (WxHxD) mm 550x1650x780 550x1975x780 550x1975x780
Weight of Empty Frame kg 200 220 160
Weight of Frame with
modules and no batteries kg 224 - 233 (with 1 Module) 292 - 319 (with 3 Modules) 280 - 325 (with 5 Modules)
Colours Front: RAL 9007 + black (inlets). Side walls: Graffito grey
PowerWAVE DPA
Modules
DPA 10 DPA 15 DPA 20 DPA 25
Output Apparent Power KVA 10 15 20 25
Output Active Power KW 8 12 16 20
Output Power (PF=1) KVA/
KW 8 / 8 12 / 12 16 /16 20 /20
Variable Number of 12V
Battery Blocks No. 30 – 50 30 – 50 30 – 50 40-50
Dimensions (WxHxD) mm 483 x 225 x 700
Weight UPS Module kg 24 33
Colours Front: RAL 9007

PowerWAVE 9000 DPA UPS - Description 2-5
(Issue 2.1 Oct. 2009)
PowerWAVE DPA
Frames
CLASSIC
DPA-50 TRIPLE DPA-150 UPGRADE DPA-250
Capacity Max. 1 module (30-45kVA)
280 x 7/9Ah batteries 3modules(30-45kVA) 240x 7/9Ah batteries 5 modules (30- 45kVA) no batteries
Max. Power connection kVA 50 150 250
Dimensions (WxHxD) mm 730x1650x800 730x1975x800 730x1975x800
Weight of Empty Frame kg 250 270 190
Weight of Frame with
modules and no batteries kg 300 - 310 (with 1 Module) 420 - 450 (with 3 Modules) 440 - 490 (with 5 Modules)
Colours Front: RAL 9007 + black (inlets). Sidewalls: Graffito grey
PowerWAVE DPA
MODULES
DPA 30 DPA 40 DPA 50
Output Apparent Power KVA 30 40 45*
Output Active Power KW 24 32 40
Output Power (PF=1) KVA /
KW 24 / 24 32 / 32 40 /40
Number of 12V Battery
Blocks No. 40-50 40-50 40-50
Dimensions (WxHxD) mm 663 x 225 x 720
Weight UPS Module kg 50 57 60
Colours Front: RAL 9007
* On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW

2-6 PowerWAVE 9000 DPA UPS - Description
(Issue 2.1 Oct. 2009)
2.5 Basic System Configuration
The UPS system is housed in single freestanding cabinets. The cabinets
line up and match in style and colour, and have safety shields behind the
doors for hazardous voltage protection.
The following basic UPS systems configuration are available:
Figure 2.1: Figure 2.2: Figure 2.3: Figure 2.4: Figure 2.5: Figure 2.6:
Fig UPS
Modules
Packed Weight (Kg)
Packed
Dimension mm
Unpacked Weight
Unpacked
Dimension mm
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
2.1 DPA-25 1 284 293 700x1825x895 224 233 550x1650x780
2.2 DPA-75 1 304 313 700x2150x895 244 253 TBA 550x1975x780
2 328 346 700x2150x895 268 286 TBA 550x1975x780
3 352 379 700x2150x895 292 319 TBA 550x1975x780
2.3 DPA-125 1 244 253 700x2150x895 184 193 550x1975x780
2 268 286 700x2150x895 208 226 550x1975x780
3 292 319 700x2150x895 232 259 550x1975x780
4 316 352 700x2150x895 256 292 550x1975x780
5 340 385 700x2150x895 280 325 550x1975x780

PowerWAVE 9000 DPA UPS - Description 2-7
(Issue 2.1 Oct. 2009)
2.6 Single/Parallel-Modules Operation
The PowerWAVE DPA has unique paralleling features. We distinguish:
Single or Parallel-Modules
2.6.1 Single-Module
If a configuration consists of one single Module it is defined as a Single-
Module Configuration even being in different cabinets like CLASSIC
DPA-25 or-50, TRIPLE DPA-75 or -150, UPGRADE DPA-125 or -250
with a single Module.
2.6.2 Parallel-Module:
A Parallel-Module is a Module operating in parallel with other equivalent
Modules, but still within the same cabinet (e.g. TRIPLE DPA-75) using the
DPA technology.
2.6.3 Single/Multi-Cabinet Configurations
A single-cabinet configuration means, that there are no cabinets operating
in a chain.
It is possible to parallel Conceptpower DPA CLASSIC DPA-25 or-50,
TRIPLE DPA-75 or -150, UPGRADE DPA-125 or -250 Cabinets into a
Multi-Cabinet Configuration (including total up to 10 Modules) in order to
increase the number of paralleled Modules.
Fig UPS
Modules
Packed Weight (Kg)
Packed
Dimension mm
Unpacked Weight
Unpacked
Dimension mm
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
2.4 DPA-50 1 360 367 370 880x1825x915 300 307 310 730x1650x800
2.5 DPA-150 1 TBA TBA TBA 880x2150x915 TBA TBA TBA 730x1975x800
2 TBA TBA TBA 880x2150x915 TBA TBA TBA 730x1975x800
3 TBA TBA TBA 880x2150x915 TBA TBA TBA 730x1975x800
2.6 DPA-250 1 300 307 310 880x2150x915 240 247 250 730x1975x800
2 350 364 370 880x2150x915 290 304 310 730x1975x800
3 400 421 430 880x2150x915 340 361 370 730x1975x800
4 450 478 490 880x2150x915 390 418 430 730x1975x800
5 500 535 550 880x2150x915 440 475 490 730x1975x800

2-8 PowerWAVE 9000 DPA UPS - Description
(Issue 2.1 Oct. 2009)
2.7 Warranty The PowerWAVE 9000 DPA UPS is supplied with a limited warranty that
the UPS and its component parts are free from defects in materials and
workmanship for a period of one year from the date of original
commissioning or fifteen months from the date of original delivery,
whichever is the sooner. This warranty is the only warranty given and no
other warranty, express or implied, is provided.
This warranty is invalidated if the UPS is put into use without having been
commissioned by a fully trained and authorised person (See section 4.1).
This warranty does not apply to any losses or damages caused by misuse,
abuse, negligence, neglect, unauthorised repair or modification, incorrect
installation, inappropriate environment, accident, act of God or
inappropriate application.
If the UPS fails to conform to the above within the warranty period then
Uninterruptible Power Supplies Ltd. will, at its sole option, repair or
replace the UPS. All repaired or replaced parts will remain the property of
Uninterruptible Power Supplies Ltd.
As a general policy, Uninterruptible Power Supplies Ltd. does not
recommend the use of any of its products in life support applications where
failure or malfunction of the product can be reasonably expected to cause
failure of the life support device or to significantly affect it’s safety or
effectiveness. Uninterruptible Power Supplies Ltd. does not recommend
the use of any of its products in direct patient care. Uninterruptible Power
Supplies Ltd. will not knowingly sell its products for use in such
applications unless it receives in writing assurances satisfactory to
Uninterruptible Power Supplies Ltd. that the risks of injury or damage have
been minimized, the customer assumes all such risks and the liability of
Uninterruptible Power Supplies Ltd. is adequately protected under the
circumstances
THE UPS SYSTEM MAY CONTAIN BATTERIES WHICH MUST BE RE-
CHARGED FOR A MINIMUM OF 24 HOURS EVERY SIX MONTHS TO
PREVENT DEEP-DISCHARGING. BATTERIES THAT HAVE BEEN, FOR
WHATEVER REASON, DEEP-DISCHARGED ARE NOT COVERED BY
THE WARRANTY.