Unitronics Vision OPLC V130-33-T38 User manual

Unitronics 1
Vision™ OPLC™ V130-33-T38 Installation Guide
22 pnp/npn Digital, including 2 Analog, 2 HSC/Shaft-
encoder Inputs, 16 pnp Outputs
This guide provides basic information for Unitronics’ controller model V130-33-T38.
General Description
V130 OPLCs are micro-OPLCs, rugged programmable logic controllers that comprise:
On-board I/O configuration
Built-in operating panel containing an LCD and a keypad
Communications 1built-in serial port: RS232/RS485
Optional: the user may order and install
one or both of the following modules:
-RS232/RS485/Ethernet
-CANbus
Communication Function Blocks include:
SMS, GPRS, MODBUS serial/IP. Protocol
FB enables PLC to communicate with
almost any external device, via serial or
Ethernet communications
I/O Options V130 supports digital, high-speed, analog,
and temperature measurement I/Os via:
On-board I/O configuration
Model-dependent
I/O Expansion Modules
Via adaptor, use up to 8 I/O Expansion
Modules, add up to 128 additional I/Os
Information Mode This mode enables you to:
View & Edit operand values, COM port settings, RTC and screen
contrast/brightness settings
Stop, initialize, and reset the PLC
To enter Information Mode, press the <i> button for several seconds.
Programming
Software,
&Utilities
The Unitronics Setup CD contains VisiLogic software and other utilities
VisiLogic
Easily configure hardware and write both HMI and Ladder control
applications; the Function Block library simplifies complex tasks
such as PID. Write your application, and then download it to the
controller via the programming cable included in the kit.
Utilities
Includes UniOPC server, Remote Access for remote programming
and diagnostics, and DataXport for run-time data logging.
To learn how to use and program the controller, as well as use utilities such
as Remote Access, refer to the VisiLogic Help system.
Data Tables 120K dynamic data (recipe parameters, datalogs, etc.),
192K fixed data (read-only data, ingredient names, etc)
Additional product documentation is in the Technical Library, located at www.unitronics.com,and on
the Unitronics’ Setup CD.
Technical support is available at the site, and from [email protected]om.

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Standard Kit Contents
Vision controller Programming cable + RS232 adapter
I/O connectors (x2) Mounting brackets (x2)
Battery (installed) Rubber seal
Unitronics’ Setup CD
Danger Symbols
When any of the following symbols appear, read the associated information carefully.
Symbol Meaning Description
Danger The identified danger causes physical and property damage.
Warning The identified danger could cause physical and property damage.
Caution Caution Use caution.
Before using this product, the user must read and understand this document.
All examples and diagrams are intended to aid understanding, and do not guarantee operation.
Unitronics accepts no responsibility for actual use of this product based on these examples.
Please dispose of this product according to local and national standards and regulations.
Only qualified service personnel should open this device or carry out repairs.
Failure to comply with appropriate safety guidelines can cause severe injury or property damage.
Do not attempt to use this device with parameters that exceed permissible levels.
To avoid damaging the system, do not connect/disconnect the device when power is on.
Environmental Considerations
Do not install in areas with: excessive or conductive dust, corrosive or flammable gas,
moisture or rain, excessive heat, regular impact shocks or excessive vibration, in accordance
with the standards given in the product’s technical specification sheet.
Ventilation: 10mm space required between controller’s top/bottom edges & enclosure walls.
Do not place in water or let water leak onto the unit.
Do not allow debris to fall inside the unit during installation.
Install at maximum distance from high-voltage cables and power equipment.

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Mounting
Dimensions
Panel mounting
Before you begin, note that the
mounting panel cannot be more
than 5 mm thick.
1. Make a panel cut-out measuring
92 x 92 mm (3.622” x 3.622”).
2. Slide the controller into the cut-
out, ensuring that the rubber seal
is in place.
3. Push the 2 mounting brackets
into their slots on the sides of the
controller as shown in the figure
to the right.
4. Tighten the bracket screws
against the panel. Hold the
bracket securely against the unit
while tightening the screw.
5. When properly mounted, the
controller is squarely situated in
the panel cut-out as shown in the
figure to the right.

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DIN-rail mounting
1. Snap the controller onto the DIN rail as
shown in the figure to the right.
2. When properly mounted, the controller
is squarely situated on the DIN-rail as
shown in the figure to the right.
Wiring
Do not touch live wires.
Install an external circuit breaker. Guard against short-circuiting in external wiring.
Use appropriate circuit protection devices.
Unused pins should not be connected. Ignoring this directive may damage the device.
Double-check all wiring before turning on the power supply.
To avoid damaging the wire, do not exceed a maximum torque of 0.5 N·m (5 kgf·cm).
Do not use tin, solder, or any substance on stripped wire that might cause the wire strand to break.
Install at maximum distance from high-voltage cables and power equipment.
Use crimp terminals for wiring; use 26-12 AWG wire (0.13 mm 2–3.31 mm2).
1. Strip the wire to a length of 7±0.5mm (0.250–0.300 inches).
2. Unscrew the terminal to its widest position before inserting a wire.
3. Insert the wire completely into the terminal to ensure a proper connection.
4. Tighten enough to keep the wire from pulling free.
Input or output cables should not be run through the same multi-core cable or share the same wire.
Allow for voltage drop and noise interference with input lines used over an extended distance. Use
wire that is properly sized for the load.
The controller and I/O signals must be connected to the same 0V signal.

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I/Os
This model comprises a total of 22 inputs and 16 pnp outputs. Input functionality can be adapted as
follows:
1. All 22 inputs may be used as digital inputs. They may be wired in a group via a single jumper
as either npn or pnp.
2. According to jumper settings and appropriate wiring:
-Inputs 14 and 15 can function as either digital or analog inputs.
-Inputs 0 and 2 can function as, high-speed counters,
as part of a shaft-encoder, or as normal digital inputs.
-Inputs 1 and 3 can function as either counter reset, as normal digital inputs, or as part of a
shaft-encoder.
Input Jumper Settings
The tables below show how to set a specific jumper to change input functionality. To access the I/O
jumpers, you must open the controller according to the instructions beginning on page 9.
Incompatible jumper settings and wiring connections may seriously damage the controller.
Digital Inputs 0-21: Set Type
Set to JP5 (all Inputs)
npn (sink) A
pnp (source)* B
Inputs 14/15: Set as Digital or Analog
Set to JP2 (Input 14) JP1 (Input 15)
Digital* B B
Analog A A
Analog Inputs AN0/AN1: Set Type
Set to JP4 (AN0) JP3 (AN1)
Voltage A A
Current* B B
*Default settings
I/O Wiring
I/O Configuration

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Input wiring npn (sink) Input wiring pnp (source)
HSC input wiring, npn (sink) HSC input wiring, pnp (source)
Shaft-encoder Analog input wiring, current (2 wire)
Analog input wiring, current (3-wire) Analog input wiring, current (4 wire)

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Analog input wiring, voltage
Shields should be connected at the signal’s source.
The 0V signal of the analog input must be connected to the controller’s 0V.
npn Outputs
Power Supply
The controller requires an external 24VDC power supply.
Anon-isolated power supply can be used if a 0V signal is connected to the chassis.
You must use an external circuit protection device.
Install an external circuit breaker. Guard against short-
circuiting in external wiring.
Double-check all wiring before turning on the power
supply.
Do not connect either the ‘Neutral or ‘Line’ signal of the
110/220VAC to device’s 0V pin.
In the event of voltage fluctuations or non-conformity to
voltage power supply specifications, connect th
edevice
to a regulated power supply.
Earthing the Power Supply
To maximize system performance, avoid electromagnetic interference by:
Mounting the controller on a metal panel.
Earthing the controller’s power supply: connect one end of a 14 AWG wire to the chassis
signal; connect the other end to the panel.
Note: If possible, the wire used to earth the power supply should not exceed 10 cm in
length. However, it is recommended to earth the controller in all cases.

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Communication Port
Turn off power before making communications connections.
Caution
Signals are related to the controller’s 0V; the same 0V is used by the power supply.
Always use the appropriate port adapters.
The serial port is not isolated. If the controller is used with a non-isolated external
device, avoid potential voltage that exceeds ± 10V.
Port 1 is type RJ-11 and may be set to either RS232 or RS485 via jumper as shown below.
By factory default, the port is set to RS232, termination ON.
Use RS232 to download programs from a PC, and to communicate with serial devices
and applications, such as SCADA.
Use RS485 to create a multi-drop network containing up to 32 devices.
Pinouts
The pinouts below show the PLC port signals.
To connect a PC to a port that is set to RS485, remove the RS485 connector, and connect the PC
to the PLC via the programming cable. Note that this is possible only if flow control signals are not
used (which is the standard case).
RS232 RS485** Controller Port
Pin # Description Pin # Description
1* DTR signal
1 A signal (+)
20V reference 2(RS232 signal)
3TXD signal 3(RS232 signal)
4RXD signal 4(RS232 signal)
50V reference 5(RS232 signal)
6* DSR signal
6 B signal (-)
Pin #1
*Standard programming cables do not provide connection points for pins 1 and 6.
**When a port is adapted to RS485, Pin 1 (DTR) is used for signal A,
and Pin 6 (DSR) signal is used for signal B.

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RS232 to RS485 Jumper Settings
The figure to the right shows the
jumper factory default settings,
RS232, RS485 termination ON.
Note that in order:
To change the
communication setting to
RS485, both communication
standard jumpers must be
moved
To change the RS485
termination, both
termination jumpers must
be moved
To access the jumpers, you must
open the controller according to the
instructions beginning on page 9.
Opening the Controller
Before performing these actions, touch a grounded object to discharge any electrostatic
charge.
Avoid touching the PCB board directly. Hold the PCB board by its connectors.
1. Turn off the power supply, disconnect, and dismount the controller.
2. The back cover of the controller comprises 4 screws, located in the corners. Remove the screws,
and pull off the back cover.
Changing I/O settings
1. The I/O board of the controller is now exposed, enabling you to change I/O settings according to
the jumpers shown on page 5.

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Changing Communication settings
1. To access the communication
jumpers, hold the I/O PCB board
by its top and bottom connectors
and steadily pull the board off.
2. Locate the jumpers, and then
change the settings as required.
Jumper settings are shown on
page 9.
Closing the Controller
1. Gently replace the board. Make
certain that the pins fit correctly
into their matching receptacle.
Do not force the board into place;
doing so may damage the
controller.
2. Replace the back cover of the
controller and fasten the corner
screws.
Note that you must replace the back cover securely before powering up the controller.
The information in this document reflects products at the date of printing. Unitronics reserves the right, subject to all applicable laws, at any time, at its sole
discretion, and without notice, to discontinue or change the features, designs, materials and other specifications of its products, and to either permanently or
temporarily withdraw any of the forgoing from the market.
All information in this document is provided "as is" without warranty of any kind, either expressed or implied, including but not limited to any implied warranties of
merchantability, fitness for a particular purpose, or non-infringement. Unitronics assumes no responsibility for errors or omissions in the information presented in
this document. In no event shall Unitronics be liable for any special, incidental, indirect or consequential damages of any kind, or any damages whatsoever arising
out of or in connection with the use or performance of this information.
The tradenames, trademarks, logos and service marks presented in this document, including their design, are the property of Unitronics (1989) (R"G) Ltd. or other
third parties and you are not permitted to use them without the prior written consent of Unitronics or such third party as may own them
DIG-V130-T38 12/07